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Guide to SSPC-VIS 3

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July 1, 2004

SSPC: The Society for Protective Coatings

GUIDE TO SSPC-VIS 3
Guide and Reference Photographs for Steel Surfaces
Prepared by Power- and Hand-Tool Cleaning

1. Scope Condition D Steel surface completely covered with


rust; pitting visible.
This guide describes the use of reference photographs Condition E Previously painted steel surface; light-
depicting the appearance of unpainted, painted, rusted, and colored paint applied over blast-cleaned
welded hot-rolled carbon steel prior to and after power and surface, paint mostly intact.
hand tool cleaning. These photographs are intended to be used Condition F Previously painted steel surface; zinc-rich
to supplement the written SSPC power and hand tool surface paint applied over blast-cleaned steel,
preparation standards. Due to variations in the condition of the paint mostly intact.
steel to be cleaned, and the type and operation of the tool used, Condition G Painting system applied over mill scale
the appearance of the cleaned surface will vary, therefore, the bearing steel; system thoroughly weath-
written standards are the primary means to determine confor- ered, thoroughly blistered, or thoroughly
mance with hand and power tool cleaning requirements. The stained.
photographs shall not be used as a substitute for the written
standards (see Section 5.4.2). 4.2 END CONDITION: The standard illustrates surfaces
prepared by several hand and power tools. The various degrees
2. Description of cleaning and tools represented are:

The reference photographs consist of color photographs SSPC-SP 2 Hand Tool Cleaning by hand wire brush
that represent various conditions of unpainted, painted, rusted, (SP 2).
and welded steel surfaces prior to and after power- and hand- SSPC-SP 3 Power Tool Cleaning by power wire brush
tool cleaning. Each photograph provides one possible illustra- (SP 3/PWB).
tion of the minimum acceptable level of cleanliness defined by SSPC-SP 3 Power Tool Cleaning by sanding disk
the corresponding written standard. (SP 3/SD).
SSPC-SP 11 Power Tool Cleaning to Bare Metal by
3. Referenced Standards non-woven disks followed by rotary flaps
or needle gun to impart a profile.
3.1 SSPC STANDARDS: SSPC-SP 11 Power Tool Cleaning to Bare Metal by
non-woven disks to restore the previously
SP 2 Hand Tool Cleaning existing profile (see Note 7.3 and photo-
SP 3 Power Tool Cleaning graphs E SP 11R and F SP 11R).
SP 11 Power Tool Cleaning to Bare Metal SSPC-SP 15 Commercial Grade Power Tool Cleaning by
SP 15 Commercial Grade Power Tool non-woven disks followed by rotary flaps or
Cleaning needle gun to impart a profile (SP 15).

4. Conditions Depicted 5. Procedures

4.1 INITIAL CONDITIONS: The standard (SSPC-VIS 5.1 Determine initial condition of steel as follows:
3) illustrates seven initial surface conditions before surface
preparation (see Notes 7.1 and 7.2). 5.1.1 If the steel has not been previously painted, proceed
to Section 5.1.2. If it has been painted, proceed to Section
Condition A Steel surface completely covered with 5.1.3.
adherent mill scale; little or no rust
visible. 5.1.2 Select the photograph of the condition (A, B, C, or D)
Condition B Steel surface covered with both mill scale that most closely represents the appearance of the unpainted
and rust. steel to be cleaned. The steel to be cleaned may contain more
Condition C Steel surface completely covered with than one initial condition.
rust; little or no pitting visible.

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Guide to SSPC-VIS 3
July 1, 2004

5.1.3 Select the photograph of the condition (E, F, or G) 5.4 Determine conformance with photographs as follows:
that most closely represents the appearance of the previously
painted steel to be cleaned. The steel to be cleaned may contain 5.4.1 Compare the prepared surface with the photographs
more than one initial condition. selected in Section 5.3 to evaluate the degree of cleaning and
its conformance with the standard (SSPC-VIS 3).
5.2 Determine the condition and tools to be evaluated as
follows: 5.4.2 These reference photographs shall be used only
in conjunction with the written SSPC surface preparation
5.2.1 If hand tool cleaning (SSPC-SP 2) has been speci- specifications, as the reference photographs are based upon
fied, use the photographs with the designation SP 2. appearance only and do not address other factors necessary
for compliance with the written specification.Steel surfaces
5.2.2 If power tool cleaning (SSPC-SP 3) has been speci- show variations in texture, shade, color, tone, pitting, flaking,
fied, determine which of the following tools were used: power mill scale, etc., which should be considered when making a
wire brush (use the photographs designated SP 3/PWB) or comparison with the reference photographs.
sanding disk (use the photographs designated SP 3/SD).
6. Disclaimer
5.2.3 If commercial grade power tool cleaning (SSPC-SP
15) has been specified, use the photographs designated SP 6.1 While every precaution is taken to ensure that all
15. An existing profile can be restored if it meets the minimum information furnished in SSPC guides and standards is as
1 mil (25 micrometer) requirement, or the required profile can accurate, complete, and useful as possible, SSPC cannot as-
be produced by using either a rotary flap peening assem-bly or sume responsibility nor incur any obligation resulting from the
2-mm needle gun (see Note 7.3). use of any materials, coatings, or methods specified herein,
or of the guide or standard itself.
5.2.4 If power tool cleaning to bare metal (SSPC-SP 11)
has been specified, determine if the intent was to produce a 6.2 This guide does not attempt to address problems
profile (5.2.4.1) or to restore (re-expose) an existing profile (see concerning safety associated with its use. The user of this
Section 5.2.4.2). If this cannot be determined, go to 5.2.4.1. guide, as well as the user of all products or practices described
herein, is responsible for instituting appropriate health and safety
5.2.4.1 If no profile exists or the profile condition is un- practices and for insuring compliance with all governmental
known, use the photographs designated SP 11. The profile regulations.
required by SSPC-SP 11 can be produced by using either a
rotary flap peening assembly or 2-mm needle gun. 7. Notes

5.2.4.2 If there is an existing profile to be restored (re- 7.1 Conditions A, B, C, and D are “new construction” surface
exposed), use the photographs designated SP 11 (Power Tool conditions. Conditions E, F, and G are “maintenance” surface
Cleaning to Bare Metal by Non-woven Disks Followed by Rotary conditions. Conditions E and F represent surfaces having aged
Flaps or Needle Gun to Impart a Profile) or SP 11R (Power coatings originally applied over blast cleaned steel. Condition
Tool Cleaning to Bare Metal by Non-Woven Disks to Restore G represents surfaces having aged coatings originally applied
[Re-Expose] Profile). It is possible to achieve SSPC-SP 11 us- over mill scale bearing steel. Although many surfaces encoun-
ing non-woven disks alone if a minimum 1 mil (25 micrometer) tered in practice may not closely correspond to conditions E,
profile is restored (see Note 7.3). F, or G, careful extrapolation of the photographs can still aid
in determining conformance with the cleaning requirements.
5.3 Select reference photographs as follows:
7.2 Weld seams have been included with Conditions A,
5.3.1 Refer to Table 1 to determine which photograph B, C, D, and F to depict the appearance of welds cleaned by
depicts the finished surface. power and hand tools prior to painting.

5.3.2 If SSPC-SP 3 has been specified, use the photo- 7.3 When restoring a previously existing profile, one
graph that most closely corresponds to the type of power tool should ensure that the surface meets the SSPC-SP 11 and
used (e.g., use SP3/PWB for tools similar to a power wire SSPC-SP 15 requirements for a 1 mil (25 micrometer) minimum
brush, or SP3/SD for tools similar to a sanding disc or grinding profile.
wheel).

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Guide to SSPC-VIS 3
July 1, 2004

TABLE 1
INITIAL CONDITIONS
Condition
E
Light- Condition F Condition
Colored Zinc-Rich G
Condition Paint Paint Painting
A Condition Condition Applied Applied System
100% B Condition D Over Blast Over Blast Applied Over
Initial Condition Adherent Mill Scale C 100% Rust Cleaned Cleaned Mill Scale
Description Mill Scale and Rusted 100% Rust with Pits Steel Steel (Note 4)

Weld Seam Yes Yes Yes Yes No Yes No


Present (Note 1)
Degree of
Cleaning and Tool

Hand Tool
Cleaning A SP 2 B SP 2 C SP 2 D SP 2 E SP 2 F SP 2 G SP 2
(SSPC-SP 2/
Wire Brush)

Power Tool
A SP 3/ D SP3/ E SP3/
Cleaning B SP 3/PWB C SP 3/PWB F SP 3/PWB G SP 3/PWB
PWB PWB PWB
(SSPC-SP 3/
Power Wire Brush)

Power Tool
Cleaning A SP 3/SD B SP 3/SD C SP 3/SD D SP 3/SD E SP 3/SD F SP 3/SD G SP 3/SD
(SSPC-SP 3/
Sanding Disc)

Commercial Grade
Power Tool
Cleaning (SSPC-
Note 2 B SP 15 C SP 15 D SP 15 E SP 15 F SP 15 G SP 15
SP 15/Needle Gun
or Rotary Flap
Peen–Produce
Profile)

Power Tool
Cleaning To Bare
Metal (SSPC-SP
A SP 11 B SP 11 C SP 11 D SP 11 E SP 11 F SP 11 G SP 11
11/Needle Gun or
Rotary Flap
Peen–Produce
Profile)

Power Tool
Cleaning to Bare
Metal (SSPC-SP
Note 3 Note 3 Note 3 Note 3 E SP 11/R F SP 11/R Note 3
11/Non-Woven
Disc–Restore/
Re-Expose
Profile)

Note 1: No special treatment was performed on the welds prior to surface preparation.
Note 2: No photograph provided. The effort required to remove mill scale on Condition A steel typically results in less staining than the 33% allowed by
SP 15, approaching the photograph provided for A SP 11.
Note 3: No photo provided–initial condition did not have original profile to be restored (re-exposed).
Note 4: Substrate consisted of 2-1/4 inch (57 mm) wide lacing bars.

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