Professional Documents
Culture Documents
i
TABLE OF CONTENTS
ACKNOWLEDGEMENT 1
SUMMARY 2
LIST OF FIGURES 3
LIST OF TABLES 3
LIST OF EQUATION 3
CHAPTER 1 INTRODUCTION
1.1 Period of employment 5
1.2 Nature of appointment 5
1.3 Details of job location 5
1.4 Details of supervisor 6
1.5 Project involved 14
CHAPTER 2 BACKGROUND OF THE COMPANY
2.1 Company Profile 15
2.2 Facilities 15
2.3 Organizational chart 16
2.4 List of staffs 17
2.5 Current list of projects 19
2.6 Vision and Mission 23
CHAPTER 3 SUMMARY OF WEEKLY 25
CHAPTER 4 TECHNICAL REPORT
4.1. Introduction 26
4.2. Task Detail 26
4.3 Introduction to FRP sewage Package Plant Tank 26
4.4. Size of the FRP Tank 28
4.5. Advantages and Disadvantages of FRP 29
4.6. Land Requirement for FRP Sewage Package Plant Tank 29
4.7. FRP Tank Design Requirement 31
4.8. Design FRP Tank 32
4.8.1 Flowrate 33
4.8.2 Design Balancing Tank (BT) 34
4.8.3 Design Anoxic Tank (AN) 35
4.8.4 Design Aeration Tank (AE) 35
ii
4.8.5 Design Settling Tank (ST) 36
4.8.6 Design Sludge Holding Tank (SHT) 37
4.9 Additional Information of Designation FRP Tank 38
4.10 Arrangement for the FRP Sewage Package Plant Tank 39
CHAPTER 5 DISCUSSION AND RECOMMENDATIONS
5.1 Problem Occur 44
5.2 Recommendation 47
CHAPTER 6 CONCLUSION 48
REFERENCES 49
APPENDICES 50
iii
ACKNOWLEDGEMENT
A big thanks to Madam Nurzazuwa and Mrs Siti Zahirah who are also the Design
Engineers, and Mrs Solehatun Husna the Technical Assistant for the great experience
throughout my training period, because of their guidance, help and plenty of
information about the infrastructure projects that they handling.
To the remaining staff of One V Project Management & Consultancy Sdn Bhd who
has given me a wonderful experience in work as a team especially in the project that I
have assigned during my training. Last but not least, thank you also to my lecturer, En
Mohd Azuan Bin Tukiar as an Industrial Training Coordinator of Faculty of Civil
Engineering UiTM Pulau Pinang and En Muhamad Faizal Bin Pakir Mohamed Latiff
as my logbook supervisor for their support.
1
SUMMARY
Industrial training purposes are to train students about the real engineering world and
also as a preparation for students before entering employment. All Bachelor in
Engineering (Hons) Civil (Infrastructure) students must be take the industrial training
for at least 8 weeks. The duration for the industrial training is eight week only that
starting from 11th July 2016 to 2nd September 2016.
During the industrial training at One V Project Management & Consultancy Sdn.
Bhd., I have been assigned as the technical draughtsman. Since the company is a
consulting firm, most of the work was for the design management which consist of
work such as design by using software AutoCAD 2013 mostly and manual design by
doing spread sheet in Microsoft Excel 2010, design checking, sizing up design and
others that requires in design management. My main task during this training is to
design of the Fiber Reinforced Plastic (FRP) Sewage Package Plant that was on
proposal stage that the company wants to invent.
In addition, there are several times I will also visit the project site for an inspection
before the project get the Official Certification (OC) by the authority and also doing
measuring site activity for an upgrading sewage treatment plant at Taman Songket
Indah.
In the industrial training, I also need to prepare an estimated concrete work for a
tender document for project MIDAS Sdn Bhd project and Suruhanjaya Perkhidmatan
Air Negara (SPAN) projects too. I also need to prepare a material report for the
project since the sewage treatment plant use various machineries to operate the
system.
Last but not least during this Industrial Training helps me to understand being in civil
engineer life and I learnt many things in the meant time it helps me to be more clear
and more understanding in the civil engineering field.
2
LIST OF FIGURES Pages
3
Equation 4.13 Sludge accumulation rate 37
Equation 4.14 SS remained in holding tank 37
Equation 4.15 Volume of sludge remained in Sludge Storage Tank 37
Equation 4.16 Required Volume for 30 day (1month) storage 37
Equation 4.17 Provided Volumes for Sludge Holding Tank 38
4
CHAPTER 1 INTRODUCTION
Employment period specified for this industrial training is eight weeks. The date
started from 11th July 2016 until 2nd September 2016. Working hours of One V
Project Management & Consultancy Sdn. Bhd. (One V Consultancy) is 8.30 am to
5.30 pm, Monday to Friday. The lunch hour on Monday to Friday is only an hour.
Staff may have lunch between 12.00 pm until 3.00pm for an hour. Since the employee
is all women, therefore the lunch hour for Friday also is the same as other weekdays.
5
1.4 DETAILS OF SUPERVISOR
Bil Projek Kerajaan/Swasta/Negara Nama Pelanggan Tahun Projek/ Nilai Peranan Dalam
Luar (sekiranya Negara Projek Projek
Luar sila Nyatakan
nama Negara)
1 Cadangan Kerja-Kerja Menaiktaraf Sebuah Kerajaan Suruhanjaya 2016 Project Manager
Loji Rawatan Kumbahan (Spi 148) Di 30000 Perkhidmatan Air RM 17,829,200.00
6
Taman Sempadan, Nibong Tebal, Daerah Negara (SPAN)
Seberang Perai Selatan, Pulau Pinang
(Reka Bina)
2 Cadangan Menaiktaraf Loji Pengolahan Swasta Tangkas Properties 2016 Design Engineer
Kumbahan Sediada (No. Aset: Spi419) RM 15, 605,800.00
Untuk Cadangan Meroboh Dan Membina
19 Unit Industri Ringan Yang
Mengandungi:
A) 14 Unit Industri Ringan
Teres (3 Tingkat)
B) 4 Unit Industri Ringan
Berkembar (3 Tingkat)
C) 1 Unit Industri
Ringan Sesebuah (3 Tingkat)
Di Atas Lot 1277, Mukim 14,
Daerah Seberang Perai Tengah,
Jalan Bukit Minyak, Pulau Pinang.
3 Cadangan Menaiktaraf Loji Pengolahan Swasta Tropicana Ivory 2016 Design Engineer
Kumbahan Sediaada (Peg 179) Bagi Sdn. Bhd. RM 27,745,500.00
7
Cadangan Untuk Mendirikan Fasa 1a-1
Blok 22 Tingkat Bangunan Termasuk 3
Tingkat Podium Yang Mengandungi
Tempat Letak Kenderaan Dan Kemudahan
Masyarakat Dan 1-Tingkat Sub-Basemen
Tempat Letak Kenderaan Dengan
1) Menara A&B-1 Blok 19 Tingkat
Kondominium (472unit)
2) Menara C&D-1 Blok 19 Tingkat
Kondominium (434unit)
3) Menara E-1 Blok 19 Tingkat
Kondominium (167unit)
4) Menara F-1 Blok 18 Tingkat
Kondominium (270unit)
Fasa 1b-1 Blok 24 Tingkat Bangunan
Termasuk 4 Tingkat Podium Mengandungi
Tempat Letak Kenderaan Dan Kemudahan
Masyarakat Dan 1 Tingkat Sub-Basemen
Tempat Letak Kenderaan Dengan
1) Menara A-1 Blok 20 Tingkat
Bangunan Termasuk 6 Tingkat
8
Pangsapuri Perkhidmatan (222unit)
Dan 14 Tingkat Soho (447unit) &
Kemudahan Masyarat Di Tingkat
Bumbung
2) Menara B-1 Blok 20 Tingkat
Soho (556unit) & Kemudahan
Masyarakat Di Tingkat Bumbung
Di Atas No PT 3945 Dan No Pt 3985
Bayan Mutiara, Persiaran Bayan Indah,
Mukim 13, Daerah Timur Laut, Pulau
Pinang.
9
Iii) Kemudahan Masyarakat Di Paras
39
B) Blok B: Rumah Pangsa Mampu Milik
Kos Sederhana 36-Tingkat Yang Terdiri
Daripada:
I) Lot-Lot Kedai (10 Unit) Dan
M&E Di Paras 1
Ii) Tempat Letak Kenderaan Di Paras
1 – 11
Iii) Rumah Pangsa Mampu Milik Kos
Sederhana (501 Unit) Di Paras 2- 35
Dengan Kemudahan Rekreasi Di Paras
12 & 36
C) Blok C: Rumah Pangsa Kos Sederhana
Rendah Dan Rumah Pangsa Kos Rendah
17-Tingkat Yang Terdiri Daripada:
I) Lot-Lot Kedai (10 Unit), Dan
M&E Di Paras 2
Ii) Tempat Letak Kenderaan Di
Paras 1 – 5
Iii) Rumah Pangsa Kos Sederhana
10
Rendah (135 Unit) Dan Rumah
Pangsa Kos Rendah
(135 Unit) Di Paras 2-17 Dengan
Kemudahan Rekreasi Di Paras 2, 6
& 17
D) Loji Kumbahan Najis
E) Kompleks Penjaja
F) Kiraan Kawasan Lapang Di Atas
Tanah Kerajaan Lot 978, Mukim 9, Teluk
Kumbar, D.B.D., Pulau Pinang
Di Atas Lot-Lot 953, 968, 975 Dan 977,
Jalan Teluk Kumbar, Mukim 9, Bukit
Gemuruh,Teluk Kumbar, Daerah Barat
Daya, Pulau Pinang.
5 Cadangan Skim Pembangunan Di atas Lot Swasta Innoceria Sdn Bhd 2015 Design Engineer
520, 524 dan 5780 (Lot Lama 523), Jalan RM 10, 134, 560.00
Batu Kawan, Bukit Tambun, Mukim 14,
Seberang Perai Selatan.
a) 58 Unit Kedai/Pejabat
Berkembar 4-tingkat Jenis ‘A’
11
(Plot 1-26, 29-60)
b) 2 unit Kedai/Pejabat Berkembar
4-tingkat jenis ‘B’ (Plot27-28)
c) 48 unit kilang Berkembar 4-
tingkat Jenis ‘A’ (Plot 61-82,
85-110)
d) 2 unit Kilang Berkembar 4-
tingkat Jenis ‘B’ (Plot 83-83)
e) 2 Unit Kilang Berkembar 4-
Tingkat Jenis ‘C’ (Plot 111-
112)
12
8. Working experience
Bil Nama Syarikat Jawatan Tarikh Mula Tarikh Tamat Bilangan Tahun
Perkhidmatan Perkhidmatan Pengalaman
1. One V Project Management & Design Engineer 2015 Current 1
Consultancy
2. Leading Global Engineer 2009 2015 6
TOTAL 7
13
1.5 PROJECT INVOLVED
14
A) Blok A: Rumah Pangsa Mampu Milik Kos Sederhana 39-Tingkat Yang Terdiri
Daripada:
I) Lot-Lot Kedai (5 Unit) Di Paras 1
II) Rumah Pangsa Mampu Milik Kos Sederhana (258 Unit) Di Paras 2–38
III) Kemudahan Masyarakat Di Paras 39
B) Blok B: Rumah Pangsa Mampu Milik Kos Sederhana 36-Tingkat Yang Terdiri
Daripada:
I) Lot-Lot Kedai (10 Unit) Dan M&E Di Paras 1
II) Tempat Letak Kenderaan Di Paras 1 – 11
III) Rumah Pangsa Mampu Milik Kos Sederhana (501 Unit) Di Paras 2- 35
Dengan Kemudahan Rekreasi Di Paras 12 & 36
C) Blok C: Rumah Pangsa Kos Sederhana Rendah Dan Rumah Pangsa Kos Rendah
17-Tingkat Yang Terdiri Daripada:
I) Lot-Lot Kedai (10 Unit), Dan M&E Di Paras 2
II) Tempat Letak Kenderaan Di Paras 1 – 5
III) Rumah Pangsa Kos Sederhana Rendah (135 Unit) Dan Rumah Pangsa Kos
Rendah
(135 Unit) Di Paras 2-17 Dengan Kemudahan Rekreasi Di Paras 2, 6 & 17
D) Loji Kumbahan Najis
E) Kompleks Penjaja
F) Kiraan Kawasan Lapang Di Atas Tanah Kerajaan Lot 978, Mukim 9, Teluk
Kumbar, Daerah Barat Daya, Pulau Pinang
Di Atas Lot-Lot 953, 968, 975 Dan 977, Jalan Teluk Kumbar, Mukim 9, Bukit
Gemuruh, Teluk Kumbar, Daerah Barat Daya, Pulau Pinang.
5. Cadangan Menaiktaraf Loji Pengolahan Kumbahan (Peg 009) Bagi Cadangan
Merancang Untuk Mendirikan:
A) 1 Block Kondominium 4 Tingkat (93 Unit) Dan 1 Tingkat Tempat
Letak Kenderaan
B) 1 Unit Rumah Kelab 4 Tingkat
Di Atas Lot 1272, Jalan Sempadan, Sek 2, Bandar Air Itam, Daerah Timur
Laut, Pulau Pinang.
15
CHAPTER 2 BACKGROUND OF THE COMPANY
Before One V Consultancy was establish, the current One V Consultancy staffs were
actually on a design team in LG. However, on November 2015, the design team
director who is Ng Mook Deng (Angie), decided to took out the design team from LG
and build one new consultancy firm. Her idea was supported by LG director, Mr.
Kuan and decided to become her partner in this business.
Instead of serving under only one company (serving the LG) only, Angie decided to
go outside with her team and gain some new experience outside to serve other
company too. One V Consultancy also has other branch which is Green World Sdn
Bhd that served the environmental issue in construction site.
16
2.2 FACILITIES
The software that One V Consultancy provides for its staff to use for work are;
a. AutoCAD 2013
b. Staad-Pro 2003
c. INFRAVERA
d. Esteem Version 9
Director
Ng Mook Deng
(Angie)
Design
Advisor/Design Design Administration
Engineer:
Engineer: Engineer: 1:
Leong Siew
Toh Geik Hoon Nur Zazuwa Cherie Tan
Ting
Administartion
Engineer: Engineer: Draughtmens:
2:
Siti Zahirah Beh Ling San Solehatun Husna
Nurhanim
17
2.4 LIST OF STAFFS
ENGINEERS
TECHNICAL ASSISTANT
ADMINISTRATION
18
2.5. CURRENT LIST OF PROJECT
19
3) Menara E-1 Blok 19 Tingkat Kondominium (167unit)
4) Menara F-1 Blok 18 Tingkat Kondominium (270unit)
Fasa 1b-1 Blok 24 Tingkat Bangunan Termasuk 4 Tingkat Podium
Mengandungi Tempat Letak Kenderaan Dan Kemudahan Masyarakat Dan 1
Tingkat Sub-Basemen Tempat Letak Kenderaan Dengan
1) Menara A-1 Blok 20 Tingkat Bangunan Termasuk 6 Tingkat Pangsapuri
Perkhidmatan (222unit) Dan 14 Tingkat Soho (447unit) & Kemudahan
Masyarat Di Tingkat Bumbung
2) Menara B-1 Blok 20 Tingkat Soho (556unit) & Kemudahan Masyarakat
Di Tingkat Bumbung
Di Atas No Pt 3945 Dan No Pt 3985 Bayan Mutiara, Persiaran Bayan Indah,
Mukim 13, Derah Timur Laut, Pulau Pinang.
e. Cadangan Mendirikan Loji Pengolahan Kumbahan Bagi Permohonan
Kebenaran Merancang Untuk Cadangan Mendirikan:
I) Rumah Sesebuah Hakmilik Individu 3 Tingkat Jenis A (23 Unit)
II) Rumah Sesebuah Hakmilik Strata 3 Tingkat Jenis B (1 Unit)
III) Rumah Sesebuah Hakmilik Strata 3 Tingkat Jenis B1 (2 Unit)
IV) Rumah Sesebuah Hakmilik 3 Tingkat Jenis C (3 Unit)
V) Rumah Berkrmbar Hakmilik Strata 3 Tingkat Jenis D (2 Unit)
VI) 1 Blok 35 Tingkat Kondominium (506 Unit), Tempat Letak Kereta
Dan Kemudahan Masyarakat
Di Atas Lot 1291 Dan Lot 1798 Mk 13 Daerah Timur Laut Halaman Bukit
Gambir, Sungai Dua, Pulau Pinang.
f. Cadangan Menaiktaraf Loji Pengolahan Kumbahan Sediada (No Asset Spi
166) Bagi Cadangan 90 Unit Rumah Berkembar 2 Tingkat, 14 Unit Kedai
Pejabat 2 Tingkat Dan 7 Unit Kedai Pejabat 3 Tingkat Di Atas Lot 10532 (Lot
Lama 5736), Mukim 11, Jalan Nibong Tebal, Seberang Perai Selatan, Pulau
Pinang.
g. Cadangan Membina Loji Pengolahan Kumbahan Bagi Cadangan Untuk
Mendirikan:
A) Blok A: Rumah Pangsa Mampu Milik Kos Sederhana 39-Tingkat Yang
Terdiri Daripada:
I) Lot-Lot Kedai (5 Unit) Di Paras 1
20
II) Rumah Pangsa Mampu Milik Kos Sederhana (258 Unit)
Di Paras 2 – 38
III) Kemudahan Masyarakat Di Paras 39
B) Blok B: Rumah Pangsa Mampu Milik Kos Sederhana 36-Tingkat
Yang Terdiri Daripada:
I) Lot-Lot Kedai (10 Unit) Dan M&E Di Paras 1
II) Tempat Letak Kenderaan Di Paras 1 – 11
III) Rumah Pangsa Mampu Milik Kos Sederhana (501 Unit) Di
Paras 2- 35 Dengan Kemudahan Rekreasi Di Paras 12 & 36
C) Blok C: Rumah Pangsa Kos Sederhana Rendah Dan Rumah Pangsa
Kos Rendah 17-Tingkat Yang Terdiri Daripada:
I) Lot-Lot Kedai (10 Unit), Dan M&E Di Paras 2
II) Tempat Letak Kenderaan Di Paras 1 – 5
III) Rumah Pangsa Kos Sederhana Rendah (135 Unit) Dan
Rumah Pangsa Kos Rendah (135 Unit) Di Paras 2-17 Dengan
Kemudahan Rekreasi Di Paras 2, 6 & 17
D) Loji Kumbahan Najis
E) Kompleks Penjaja
F) Kiraan Kawasan Lapang Di Atas Tanah Kerajaan Lot 978, Mukim
9, Teluk Kumbar, D.B.D., Pulau Pinang
Di Atas Lot-Lot 953, 968, 975 Dan 977, Jalan Teluk Kumbar, Mukim 9, Bukit
Gemuruh, Teluk Kumbar, Daerah Barat Daya, Pulau Pinang.
h. Cadangan Membina Loji Pengolahan Kumbahan Bagi Cadangan Mendirikan:-
I) Kedai Pejabat 2 Tingkat 2 Tingkat – 18 Unit
II) Skim Perumahan Berpagar Hakmilik Strata/Gated Community
A) Rumah Teres 2 Tingkat Jenis A – 30 Unit
B) Rumah Teres 2 Tingkat Jenis B – 13 Unit
C) Rumah Teres 2 Tingkat Jenis C – 1 Unit
D) Rumah Berkembar 2 Tingkat – 18 Unit
E) Rumah Sesebuah 2 Tingkat Jenis A – 4 Unit
F) Rumah Sesebuah 3 Tingkat Jenis B – 4 Unit
G) Rumah Sesebuah 3 Tingkat Jenis C – 1 Unit
H) Dewan Orang Ramai Dan Pejabat Pengurusan 3 Tingkat
I) Pondok Pengawal
21
III) Tnb Substation – Single Chamber 7 Compact Sub
IV) Loji Kumbahan
Di Atas Lot 2943, 2945 Dan 2947, Jalan Tasek Gelugor, Mukim 12, Seberang
Perai Utara Pulau Pinang
i. Cadangan Membina Loji Pengolahan Kumbahan Bagi Cadangan Mendirikan:-
I. Kedai Pejabat 2 Tingkat 2 Tingkat – 18 Unit
II. Skim Perumahan Berpagar Hakmilik Strata/Gated Community
1. Rumah Teres 2 Tingkat Jenis A – 30 Unit
2. Rumah Teres 2 Tingkat Jenis B – 13 Unit
3. Rumah Teres 2 Tingkat Jenis C – 1 Unit
4. Rumah Berkembar 2 Tingkat – 18 Unit
5. Rumah Sesebuah 2 Tingkat Jenis A – 4 Unit
6. Rumah Sesebuah 3 Tingkat Jenis B – 4 Unit
7. Rumah Sesebuah 3 Tingkat Jenis C – 1 Unit
8. Dewan Orang Ramai Dan Pejabat Pengurusan 3
Tingkat
9. Pondok Pengawal
III. Tnb Substation – Single Chamber 7 Compact Sub
IV. Loji Kumbahan
Di Atas Lot 2943, 2945 Dan 2947, Jalan Tasek Gelugor, Mukim 12, Seberang
Perai Utara Pulau Pinang
j. Cadangan Menaiktaraf Loji Pengolahan Kumbahan Sediada (No Asset Spi
166) Bagi Cadangan 90 Unit Rumah Berkembar 2 Tingkat, 14 Unit Kedai
Pejabat 2 Tingkat Dan 7 Unit Kedai Pejabat 3 Tingkat Di Atas Lot 10532 (Lot
Lama 5736), Mukim 11, Jalan Nibong Tebal, Seberang Perai Selatan, Pulau
Pinang.
k. Cadangan Menaiktaraf Loji Pengolahan Kumbahan (Peg 009) Bagi
Cadangan Merancang Untuk Mendirikan:
A) 1 Block Kondominium 4 Tingkat (93 Unit) Dan 1 Tingkat
Tempat Letak Kenderaan
B) 1 Unit Rumah Kelab 4 Tingkat
Di Atas Lot 1272, Jalan Sempadan, Sek 2, Bandar Air Itam, Daerah
Timur Laut, Pulau Pinang.
22
l. Cadangan Mendirikan Loji Pengolahan Kumbahan Bagi Permohonan
Kebenaran Merancang Untuk Cadangan Mendirikan:
I) Rumah Sesebuah Hakmilik Individu 3 Tingkat Jenis A (23 Unit)
II) Rumah Sesebuah Hakmilik Strata 3 Tingkat Jenis B (1 Unit)
III) Rumah Sesebuah Hakmilik Strata 3 Tingkat Jeniis B1 (2 Unit)
IV) Rumah Sesebuah Hakmilik 3 Tingkat Jenis C (3 Unit)
V) Rumah Berkrmbar Hakmilik Strata 3 Tingkat Jenis D (2 Unit)
VI) 1 Blok 35 Tingkat Kondominium (506 Unit), Tempat Letak Kereta
Dan Kemudahan Masyarakat
Di Atas Lot 1291 Dan Lot 1798 Mk 13 Daerah Timur Laut, Halaman Bukit
Gambir, Sungai Dua, Pulau Pinang.
m. Cadangan Membina Loji Pengolahan Kumbahan Bagi Cadangan Membina
Rumah Teres 3 Tingkat (88 Unit), 2 Blok Pangsapuri 32 Tingkat (347 Unit)
Termasuk Podium, 4 Tingkat Untuk Tempat Letak Kereta & Kemudahan
Masyarakat Serta 1 Tingkat Tempat Letak Kereta Bawah Tanah, Di Atas Lot
10140 (Sebahagian Lot-Lot Lama 4505, 4506 & 4517) Mukim 18, Bandar
Tanjung Bungah Dtl Lintang Lembah Permai 17 (Off Jalan Lembah Permai)
Pulau Pinang.
2.6.1 VISIONS
a. To continually seek new system & design that meet our client’s
requirements.
b. To develop and embrace new systems to add value to our client’s projects.
c. To continually improve the effectiveness of the quality service &
management system.
d. To be a nationally recognized sewerage system design provider
23
2.6.2 MISSION
To deliver the result that meets the client needs and surpass their expectations through
a team of professional workforce committed to continuous improvement.
24
CHAPTER 3 WEEKLY SUMMARY
4 1st – 5th August 2016 Continue to do the research about the MBR
and MBBR product.
Finding some information about the supplier
that available in the market regarding the
MBR and MBBR product.
Understanding and studies about the SPAN
guideline for Sewage Construction.
Discussing with the company Director about
the FRP tank design last week.
25
5 8th – 12th August 2016 Prepare a transmittal form
Checking and prepare the company document
filing for each project.
Checking the as built drawing and
amendment drawing.
Calculate the concrete volume for the primary
screen chamber, control panel room and the
toilet.
26
CHAPTER 4 TECHNICAL REPORT
4.1 INTRODUCTION
This chapter will give a detail about the proposal design job of the Fiber Reinforced
Concrete (FRP) Sewage Package Plant. The details and journey related to the design
works of FRP during the employment days will further be explained.
During the employment, the company director has assigned me to design the FRP
tank. It is known as FRP Sewage Package Plant Tank that has a complete system by
using the FRP material itself. This company wanted to make this FRP Sewage
Package Plant Tank as their other service for those who interested in this FRP full
package plant. Therefore, the FRP design is still in proposal stage and shall endorse by
the Professional Engineer and Suruhanjaya Perkhidmatan Air Negara (SPAN) before
they can proceed with any further action.
FRP Package Plant is a fiber reinforced polymer made of a plastic matrix. Due to the
corrosion resistant nature of FRP, the tank can be made entirely from the composite,
or a second liner can be used. The inner liner also is made using different material
properties than the structural portion. Furthermore, the plastic material use may be
epoxy, a thermosetting plastic or thermoplastic.
27
Figure 4.1 FRP tank
FRP has a fixed diameter of 3.6 meter. The length size of FRP tank may vary based on
the calculation that had been made. However, the designer shall need to aware about
the maximum length of the tank. The maximum length of each FRP tank can reach
about 7.2 meter including both endcaps since the manufacturer or the supplier can
transport the tank with 7.2 meter length. Therefore, the actual maximum length of
each tank is 5.8 meter. If the tank reached the number, thus, the tank shall need to
divide into two tanks.
28
4.5 ADVANTAGES AND DISADVANTAGES OF FRP
Commonly in Malaysia, the Sewage Treatment Plant is using a concrete material for
the structure. However, FRP tank also has its own advantages and disadvantages
compare to the concrete material. Therefore, before making any decision, the benefits
needed to be considered so that a better choice can be make.
When designing the FRP tank, designer need know that the permissible area of the site
shall not exceed the value stated below.
29
Table 4.2 Land Area Requirement for Class 1
30
Table 4.3 Land Area Requirement for Class 2
Land Area Requirement
Population Equivalent
(m2) (acre)
1100 1115 0.276
1200 1160 0.287
1300 1200 0.297
1400 1240 0.306
1500 1275 0.315
1600 1310 0.324
1700 1340 0.331
1800 1370 0.339
1900 1395 0.345
2000 1420 0.351
3000 2226 0.55
4000 2671 0.66
5000 3076 0.76
Based on SPAN guideline, the package sewage treatment plant can only be developed
in limited range of 150 PE to 5000 PE only and it shall include prefabricated
biological treatment system. The major component of the system shall also consist of;
I) Inlet works
a) Primary screen.
b) Pump Station
c) Secondary screen.
d) Grit and grease chambers.
Before design the tank, it is compulsory to know the basic of wastewater treatment
works when using the FRP tank so that we can arrange the tank to save the site area as
well as saving any un-necessary cost in the future.
The manufacturer will give the provided area (cross sectional area) that their factory
produce and the designer shall need to calculate the volume that to be used based on
the given specification by them. When designing the tank, we need to find the
required volume for each tank and compare with the capacity of the provided tank.
The capacity volume should be higher than the required volume so that the tank can
cater the required volume.
Balancing Aeration
Anoxic Tank
Tank Tank
Sludge
Settling Tank
Holding Tank.
Figure 4.3 Process of wastewater treatment when using the FRP Tank
32
4.8.1 FLOWRATE
Before a tank can be design, population equivalent (PE) in the area shall need to
consider base on the type of waste. PE is the estimated usage of waste facilities and
PE needs to convert into a volumetric rate to calculate it. Therefore, as a designer, we
need to take the maximum value of flowrate which can be calculated by the equation
below.
Q = PE x q Equation 4.1
Where;
Q = Flowrate
Qpeak = Maximum flowrate
q = Wastewater flow per person = 0.225 lcd
P= Value of PE in thousand
Where,
Qpeak = Maximum flowrate
Dr = Detention time
33
Capacity of provided tank can be determine by,
Where,
N = Number of Balancing Tank
AH = standard cross sectional area *(the value was provide by the manufacturer)
LH = length of main body
ne = Number of end cap
Ve = Volume of end cap
Where,
N = Number of Anoxic Tank
AA = standard cross sectional area *(the value was provide by the manufacturer)
LA = length of main body
34
ne = Number of end cap
Ve = Volume of end cap
The wastewater in the Aeration Tank is aerated for a period of 18 hours and
completely mixed with recycled sludge form Setting Tank. To determine the volume
required and capacity of provided tank for aeration tank, the equations are
Where,
N = Number of Anoxic Tank
AA = standard cross sectional area *(the value was provide by the manufacturer)
LA = length of main body
ne = Number of end cap
Ve = Volume of end cap
Settling tank functions is to separate the sludge and recycle it to Aeration Tank. Clear
Supernatant overflows uniformly over the weir and then discharges into the outlet.
Surface overflow rates shall be based on 30m3/m2/day. Settling tank specification are
given as below:
35
a. Diameter, Ø = 3.6 m
b. Water depth, d = 3.06 m
c. Surface area, A = 10.178 m2
d. Tank Capacity = 19.08 m3
e. Hydraulic Retention Time, Dr = 2 hours
The Sludge Tank is designed to store the excess sludge and scum from the Setting
Tank. Sludge accumulation rate for Extended Aeration Process is 0.50 kg solid/kg
BOD with 1% concentration of transfer sludge. Aerobic storage tank is designed to
provide a minimum of 1 month solid storage capacity.
Equation below will show a step on how to determine the Sludge Holding Tank
Volume. The specification of the Sludge Holding Tank is given by,
36
Therefore,
x
1
Where,
N = Number of Sludge Storage Tank
ASST = standard cross sectional area *(the value was provide by the manufacturer)
LSST = length of main body
ne = Number of end cap
Ve = Volume of end cap
Before design the FRP Tank, things that designer should concern about is the length
of the tank that can transport the material to site. The manufacturer has stated that the
longest length that they can transport is 5.8 meter excluding the endcaps of the tank
which makes the total of the length including the endcaps is 7.2 meter with a diameter
of 3.6 meter for each tank they provided.
In addition, the distance between tank to tank and tank to the boundary also should be
taken into the account. The distance between tank to tank during the designation is
about 0.7 meter and distance between the tanks to the boundary is 0.5 meter.
It is important to arrange the FRP tank to save the land area and also the cost required
for the project such as the pipe fittings cost. The shortest the distance between the
tanks may require less cost. Thus, the designer needs to think how to arrange the
tanks, as well as how to save the cost during the installation and the cost of operation
in the future.
Therefore, as a new learner that needed to design and arrange the FRP tank from 300
PE until 1000 PE, manual sketch was done to give an imagination on how to do the
design. Figure 4.4 shows the manually sketch design on the first day after completing
38
the calculation of the tank. Figure 4.5 shows the amendment for after Figure 4.5 was
referred to the design engineer that held the project.
39
Figure 4.4 Manual sketch designed
40
41
Figure 4.5 Amendment sketch design
42
43
44
After manual sketching on a piece of paper, then the tank was design into the
AutoCAD software for a proper design where it will be presented to the company
director before proceed to get an approval from Professional Engineer, Ir. Thong.
Border Area
Detail
Drawing
Title Block
45
Figure 4.7 Design of 550 PE
46
CHAPTER 5 DISCUSSIONS & RECOMMENDATIONS
During the calculation for 300 PE until 850 PE, there is a little problem for the
outcome since the maximum aeration tank needed is only three tanks. Also it is
possible for the aeration tank to have more number than others tank Furthermore the
700 PE design shall need to rearrange since the position of the tank was not efficient
and economic. Therefore, the arrangement needed to be change.
47
Figure 5.2 The amendment for 700 PE arrangement
In addition, at 900 PE until 1000 PE, the Balancing Tank (BT) required to operate the
systems is two tanks. This concerned the design engineer about the cost of installation
of the tanks.
48
Two BT
requires
Then, a meeting was held regarding this issue. The design calculation for 1000 PE was
been checked. The highest PE design was chosen to make a checking because if the
highest PE design can save the cost of installation, therefore 900 PE and 950 PE
design may also save the cost of installation as well.
Instead of using two balancing tank, we decide to cut the balancing tank and increase
the number of settling tank. Unfortunately, the settling tank requires to cater 1000 PE
is five tanks which requires more tanks compare to using the balancing tank. It also
requires more area to fits the tanks.
49
Figure 5.2 Adjustment of number of the tank requires
5.2 RECOMMENDATION
There are two recommendations that can be made in this situation which is:
a. Use two tanks of balancing tank instead of five tanks settling tank
b. Use the five number of settling tanks but rearrange the position of the
tanks.
However, the second recommendation might have more disadvantages compare to the
first recommendation since it require more cost and also high usage of land area.
Therefore, to save the usage of land area, cost and others, the meeting decided to use
two balancing tanks instead of five balancing tanks. Thus, a final ‘touch-up’ for the
design was been done before meeting the Professional Engineer to get the design
approval. Appendix 1 until appendix 18 shows the complete design for FRP tanks
before submitted to Ir. Thong.
50
CHAPTER 6 CONCLUSION
During the training, I had been brought to look how the inspection had been done
before the project can get the full Official Certificate (OC). This had made me see the
real life of being a civil engineer. Furthermore, it taught me to communicate well with
people since we are dealing with people such like the authorities, client as well as the
staffs itself and also we as a human should have a good relationship with others too.
I also learned on how to think to solve a problem where there is an issue arrive. It
taught me to make a decision when there is a critical thinking that needed to be done.
In the nutshell, this Industrial Training give me many benefits for me to learn more
about the theory since I directly use it in practical that are totally different from what I
had learned in my lectures.
51
REFERENCES
52
APPENDICES
53