MPR April 2016.-1

Indian Technocrat Limited
MONTHLY MATERIALS REPORT FOR THE MONTH OF APRIL 2016

Contract Package L : Mohna - Pohri Road Contractor: M/S KNR Construction Limited
Number of Tests Conducted
Up to Previous Months This Month Total to date

Nos. Name of Test Testing Method Frequency of Test Specification Requirements
Passed Failed Passed Failed Passed Failed
1). Soil / OGL Materials / Widening material
1 Atterberg's Limit IS: 2720, Part 5 1 test/3000 m³ LL=70 max; PL=45 max. 0 0 0 0 0 0
2 Sieve Analysis IS: 2720, Part 4 1 test/3000 m³ 75 mm maximum size 0 0 0 0 0
15.2 kN/m³ min. for emb upto 3m
3 Proctor Test IS: 2720, Part 8 1 test/3000 m³ ht and 16.0 KN/m3 for emb more 0 0 0 0 0 0
than 3 m
4 Free Swelling Index IS: 2720, Part 40 As required 50% max. 0 0 0 0 0 0
5 CBR IS: 2720, Part 16 1 test/3000 m³ 5% minimum 0 0 0 0 0 0
6 Field Density-OGL IS: 2720, Part 28 1 set/3000 m² 95% 0 4 0 0 0 4
2). Soil / Embankment Materials / Subgrade material

2 Sieve Analysis IS: 2720, Part 4 1 test/3000 m³ 75 mm maximum size 0 0 10 0 0 0
than 3 m
6 Field Density-Embankment IS: 2720, Part 28 1 set/3000 m² 95% 0 0 0 0 0 0
7 Field Density-Sub grade IS: 2720, Part 28 1set/3000 m² 97% 0 0 418 4 0 0
3). GSB Materials Number of Tests Conducted

1 Atterberg's Limit IS: 2720, Part 5 1 test/400 m³ LL=25 max; PI=6 max. 0 0 50 0 0 0
2 Gradation IS: 2786, Part 1 1 test/400 m³ Morth a) 75, b) 53, c) 26.5 max 0 0 50 0 0 0
3 Proctor Test IS: 2720, Part 8 1 test/source 0 0 0 0 0 0
4 Moisture Content IS: 2720, Part 2 1 test/4000 m³ (+) 1 % (-) 2 % of OMC 0 0 0 0 0 0
5 CBR IS: 2720, Part 16 As required AS PER MORT&H TABLE 400-2 0 0 0 0 0 0
6 10 % Fines Value BS: 812, Part III As required 50 kN min (soaked condition) 0 0 0 0 0 0
7 Water Absorption IS: 2386, Part3 As required 2 % max. > 2%, do Soundness 0 0 0 0 0 0
8 Field Density In (Sets) IS: 2720, Part 8 1 test/1000 m² 98% 0 0 1240 0 0 0

4) Shoulder Materials (Hard Shoulder) 0 0 0 0 0 0

than 3 m
6 Field Density-shoulder IS: 2720, Part 28 1 set/2000 m² 97% 0 0 250 0 0 0
5). WMM Materials 0
1 Atterberg's Limit IS: 2720, Part 5 1 test/200 m³ LL= 25 max; PI= 6 max 0 0 15 0 0 0
2 Sieve Analysis IS: 2786, Part 1 1 test/200 m³ MORTH a) 75 b) 53 c) 26.5 max 0 0 15 0 0 0

3 Proctor IS: 2720, Part 8 1 test/source 0 0 0 0 0 0
5 Deleterious Content IS: 2386, Part 2 As required No deleterious constituent. 0 0 0 0 0 0
6 Aggregate Impact Value IS: 2386, Part 4 1 test/1000 m³ 30% maximum 0 0 10 0 0 0
7 Comb. Flakiness Elongation IS: 2386, Part 1 1 test/500 m³ 30% maximum 0 0 10 0 0 0
8 Water Absorption IS: 2386, Part3 As required 2 % max > 2% do Soundness 0 0 0 0 0 0
IS: 2386, Part IV Test
Soundness (5 cycles) 1). Sodium 1). 12 % maximum
9 to be done if W.A. is As required 0 0 0 0 0 0
Sulphate 2). Magnesium Sulphate 2). 18 % maximum
2%>
10 Field Density (In Set) IS: 2720, Part 8 1 set(3test)/1000 m² 98% 0 0 99 0 0 0
0
6). Bituminous Emulsified Prime Coat Materials Number of Tests Conducted
1 Binder Content, % by Mass Ref.IS: 8887 2 tests/lot 57 minimum 0 0 0 0 0 0
2 Viscosity by Furol Viscometer IS: 3117 2 tests/lot 20 to 100 seconds 0 0 0 0 0 0
3 Residue 600 micron sieve Ref.IS: 8887 2 tests/lot 0.05% Mass maximum 0 0 0 0 0 0
4 Stability to Mixing with CA Ref.IS: 8887 2 tests/lot 5% maximum 0 0 0 0 0 0
5 Penetration at 25ºC IS: 1204 2 tests/lot 60 to 210 - 100g/5 sec 0 0 0 0 0 0
6 Ductility at 27ºC cm IS: 1208 2 tests/lot 100 0 0 0 0 0 0
7 Solubility in Carbondisulphide IS: 1216 2 tests/lot 97.5% to 99% 0 0 0 0 0 0
8 Residue by Evaporation Ref.IS: 8887 2 tests/lot 57 minimum 2 0 0 0 0 0
9 Stability to Mixing Cement Ref.IS: 8887 As Required 2 % max Coagulation 0 0 0 0 0 0
10 Particle Charge Ref.IS: 8887 2 tests/lot Positive 0 0 0 0 0 0
IS: 217; IS: 72; IS:
11 Penetration Grade 2 tests/lot 80/100 0 0 0 0 0 0
1203
12 Rate of Application MORTH 900.4 3 test/per day 7.5 kgs/ 10 sq.m. 0 0 0 0 0 0

13 Temperature Application MORTH 900.4 1 test/operation 20ºC to 60ºC 0 0 0 0 0 0

7). Bituminous Emulsified Tack Coat Materials Number of Tests Conducted

IS: 217; IS: 72; IS:
1203
8). Bitumen for DBM and BC Number of Tests Conducted

1 Penetration Grade at 25ºC IS: 1203; IS: 73 1 test/lot 60-70 0 0 0 0 0 0
2 Softening Point IS: 1205; IS: 73 1 test/lot 40ºC-55ºC 0 0 0 0 0 0
3 Ductility at 27ºC IS: 1208 1 test/lot 75 cm. Minimum 0 0 0 0 0 0
4 Specific Gravity IS: 1201 1 test/lot 0.99 minimum 0 0 0 0 0 0

9). Dense Bituminous Macadam Materials (DBM) Number of Tests Conducted
1 Sieve Analysis IS: 2786, Part 1 2 tests per day MORTH 900.4 0 0 0 0 0 0
Apvd. JMF± 0.30% by weight of
2 Extraction Test of Bitumen ASTM D-2192 2 tests per day 0 0 0 0 0 0
total mix
3 Gradation after Extraction IS: 2786, Part 1 2 tests per day As per apvd. Job Mix Formula 0 0 0 0 0 0
4 Aggregate Impact Value IS: 2386, Part 4 1 test per 350 m³ 27 % maximum 0 0 0 0 0 0
5 Comb. Flakiness & Elongation IS: 2386, Part 1 1 test per 350 m³ 30 % maximum 0 0 0 0 0 0
As Required by the 2% max.If >2% carry out
6 Water Absorption IS: 2386, Part 3 0 0 0 0 0 0
Engineer Soundness Test
7 Marshall Stability (In Set) ASTM D-1559 Set of 3 Marshall at 60ºC - 900 Kgs min. 0 0 0 0 0 0
8 Marshall Flow (In Set) ASTM D-1559 moulds- 2 tests per 2% to 4 % 0 0 0 0 0 0
9 % Voids in Mineral Agg. (In Set) IS: 2386 day/ plant 10% to 12% 0 0 0 0 0 0
10 Drilled Core Density ASTM D-1559 1 test per 700 m² As per apvd. Job Mix Formula 0 0 0 0 0 0
10). Bituminous Concrete Materials (BC) Number of Tests Conducted

total mix
Set of 3 Marshall moulds- 2 tests
7 Marshall Stabillity /Flow(in Set) ASTM D-1559 2 tests per day 0 0 0 0 0 0
per day/ plant
11). Steel Reinforcing Bars (S 415) Number of Tests Conducted
1 Carbon IS: 228 0.30% maximum 0 0 0 0 0 0

1 test/ lot and or as
directed by the
2 Sulphur IS: 228 Engineer 0.06% maximum 0 0 0 0 0 0
3 Phosporous IS: 228 0.06% maximum 0 0 0 0 0 0
0.12 Ø mm²/m for ≤ 10 Ø mm; 0.15 Ø mm²/mm for 10
4 Mean Area of Ribs IS: 1786 Ø mm to 16 Ø mm; and 0.17 Ø mm²/mm for ≥16 Ø 0 0 0 0 0 0
mm;
5 0.2% Proof Stress (yield) IS: 1608; IS: 226 415 N/mm² minimumm 0 0 0 0 0 0
6 Elongation IS: 1608; IS: 226 14.5 % minimum 0 0 0 0 0 0
7 Bend Test IS: 1599 directed by the No transverse crack 0 0 0 0 0 0
Engineer

directed by the
8 Re-bend Test IS: 1786 Engineer No fracture in the bent portion. 0 0 0 0 0 0
1 test/ lot and or as Up to Previous Months This Month Total to date

directed by the
Engineer Passed Failed Passed Failed Passed Failed
10% more of Yield, but not less
9 Tensile Strength IS: 1608; IS: 226 0 0 0 0 0 0
than 457 N/mm²
12). Water for Embankment, Sub-grade, GSB, WMM and Concrete Mixes Number of Tests Conducted
1 pH Value 6 minimum 0 0 0 0 0 0
2 Suspended Matter IS: 3025 2000 maximum 0 0 0 0 0 0
3 Chlorides (Cl) IS: 3025 500 maximum 0 0 0 0 0 0
1 test per source or
4 Sulphates (SO4) IS: 3025 as directed by the 500 maximum 0 0 0 0 0 0
Engineer
5 Inorganic Matter (TDS) IS: 3025 3000 maximum 0 0 0 0 0 0
6 Total Organic Matter IS: 3025 200 max (as total volatile soild) 0 0 0 0 0 0
13). Cement (OPC Grade 43) Number of Tests Conducted

1 Fineness (Blaine's Method) IS:4031, Part 2 225 min(sp. surface m²/kg) 0 0 0 0 0 0
2 Fineness (Dry Sieve) 10% max (ret on 90 mic sieve) 0 0 0 0 0 0
1 test per lot
Normal Consistency IS:4031, Part 4 0 0 0 0 0 0
3 Le Chatelier Expansion IS:4031, Part 3 10 mm max (expansion) 0 0 0 0 0 0
4 Time of Setting IS:4031, Part 5 30 mi min(initial) 600 mi max (final) 0 0 0 0 0 0
23 MPa min after 72 hrs; 33 Mpa min after 168 hrs; 43
5 Compressive Strength IS:4031, Part 6 0 0 0 0 0 0
Mpa min after 672 hrs
14). Cement (PPC Grade 53) Number of Tests Conducted

1 test per lot
15). RCC Hume Pipes Number of Tests Conducted

Dimensional Tolerances 0 0 0 0 0 0
1 Internal Diameter IS: 458 - 1991 ± 7 mm. 0 0 0 0 0 0
Wall Thickness (+) 7mm and (-) 3.5mm 0 0 0 0 0 0
See * below

3 Edge Bearing test (Load to produce 0.25 mm. crack), See * below
2 88.3 KN / LM (minimum) 0 0 0 0 0 0
kN/lm

Nos. Name of Test Testing Method See * below
Frequency of Test Specification Requirements
3 Ultimate Load IS: 3597 132.4 KN / LM (minimum) 0 0 0 0 0 0
Concrete Cube Comp. Strength, 28 days strength test for
4 20 N/mm² (minimum) 0 0 0 0 0 0
pipe below 1800 mm. dia.
*a). 2 tests for 1 to 50 pcs Pipe in lot. b). 3 tests for 51 to 100 pcs Pipe in lot. c). 5 tests for 101 to 300 pcs Pipe in lot. d). 7 tests for 301 to 500 pcs Pipe in lot.
e). 10 tests for 501 and above pcs Pipe in lot
16). Concrete Works Number of Tests Conducted

1 Sieve Analysis of CA IS: 2386, Part 1 1 test/operation IS: 383 0 0 0 0 0 0
2 Sieve Analysis of FA IS: 2386, Part 1 1 test/operation IS: 383 0 0 0 0 0 0
3 Flakiness Index IS: 2386, Part 1 1 test / 200 m³ 35 % maximum 0 0 0 0 0 0
4 Aggregate Impact Value IS: 2386, Part 4 1 test / 200 m³ 50% maximum 0 0 0 0 0 0
17). Dry Lean Concrete Number of Tests Conducted

1 Sieve Analysis 0 0 5 0 5 0
2 Flakiness Index 0 0 5 0 5 0
3 Aggregate Impact Value 0 0 5 0 5 0
4 Compressive Strength 0 0 6 0 6 0
Concrete Compressive Strength Test (In Set)

M-15 (7 days) 0 0 16 0 0 0
1 IS: 516 3 samples/ 5m³ MORTH Clause 1700
M-15 (28 days) 0 0 18 0 0 0
M-20 (7 days) 0 0 0 0 0 0
M-20 (28 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-40 (7 days) PQC(Mix Design) 0 0 16 0 16 0
M-40 (28 days) PQC (Mix Design) 0 0 0 0 0 0
M-15 (7 days) DLC 0 0 0 0 0 0
M-15 (28 days) DLC 0 0 0 0 0 0
Flexure Strength Test (In Set)
19
MONTHLY MATERIALS REPORT FOR THE MONTH OF MARCH 2016


than 3 m

than 3 m

4) Shoulder Materials (Hard Shoulder)
than 3 m

5). WMM Materials 0

2%>
0
IS: 217; IS: 72; IS:
1203

IS: 217; IS: 72; IS:
1203


total mix

total mix
per day/ plant

directed by the
mm;
than 457 N/mm²

Engineer

1 test per lot

1 test per lot

2 88.3 KN / LM (minimum) 0 0 0 0 0 0
kN/lm

4 20 N/mm² (minimum) 0 0 0 0 0 0




M-15 (7 days) 105 0 51 0 156 0
M-15 (28 days) 139 0 168 0 307 0
M-20 (7 days) 0 0 0 0 0 0
M-20 (28 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-15 (7 days) DLC 0 0 0 0 0 0
M-15 (28 days) DLC 0 0 0 0 0 0
19
MONTHLY MATERIALS REPORT FOR THE MONTH OF Dec. 2015


than 3 m

3 Proctor Test IS: 2720, Part 8 1 test/3000 m³ ht and 16.0 KN/m3 for emb more 14 0 0 37 0
than 3 m 23

than 3 m

5). WMM Materials 0

2%>

IS: 217; IS: 72; IS:
1203

IS: 217; IS: 72; IS:
1203


total mix

total mix
per day/ plant

directed by the
mm;
than 457 N/mm²

Engineer

1 test per lot

1 test per lot

2 88.3 KN / LM (minimum) 0 0 0 0 0 0
kN/lm

4 20 N/mm² (minimum) 0 0 0 0 0 0




M-15 (7 days) 6 0 24 0 30 0
M-15 (28 days) 0 0 18 0 18 0
M-20 (7 days) 0 0 0 0 0 0
M-20 (28 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-15 (7 days) DLC 0 0 0 0 0 0
M-15 (28 days) DLC 0 0 0 0 0 0
19
MONTHLY MATERIALS REPORT FOR THE MONTH OF Dec. 2015


than 3 m

3 Proctor Test IS: 2720, Part 8 1 test/3000 m³ ht and 16.0 KN/m3 for emb more 4 0 0 14 0
than 3 m 10

than 3 m

5). WMM Materials 0

2%>

IS: 217; IS: 72; IS:
1203

IS: 217; IS: 72; IS:
1203


total mix

total mix
per day/ plant

directed by the
mm;
than 457 N/mm²

Engineer

1 test per lot

1 test per lot

2 88.3 KN / LM (minimum) 0 0 0 0 0 0
kN/lm

4 20 N/mm² (minimum) 0 0 0 0 0 0




M-15 (7 days) 6 0 24 0 30 0
M-15 (28 days) 0 0 18 0 18 0
M-20 (7 days) 0 0 0 0 0 0
M-20 (28 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-30 (7 days) 0 0 0 0 0 0
M-15 (7 days) DLC 0 0 0 0 0 0
M-15 (28 days) DLC 0 0 0 0 0 0
19

MPR April 2016.-1

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Indian Technocrat Limited

MONTHLY MATERIALS REPORT FOR THE MONTH OF APRIL 2016

Up to Previous Months This Month Total to date

2). Soil / Embankment Materials / Subgrade material

3). GSB Materials Number of Tests Conducted

5 CBR IS: 2720, Part 16 As required AS PER MORT&H TABLE 400-2 0 0 0 0 0 0

Up to Previous Months This Month Total to date

Up to Previous Months This Month Total to date

2 Sieve Analysis IS: 2786, Part 1 1 test/200 m³ MORTH a) 75 b) 53 c) 26.5 max 0 0 15 0 0 0

Up to Previous Months This Month Total to date

Up to Previous Months This Month Total to date

7). Bituminous Emulsified Tack Coat Materials Number of Tests Conducted

8). Bitumen for DBM and BC Number of Tests Conducted

Up to Previous Months This Month Total to date

10). Bituminous Concrete Materials (BC) Number of Tests Conducted

11). Steel Reinforcing Bars (S 415) Number of Tests Conducted

1 Carbon IS: 228 0.30% maximum 0 0 0 0 0 0

Up to Previous Months This Month Total to date

1 test/ lot and or as Up to Previous Months This Month Total to date

13). Cement (OPC Grade 43) Number of Tests Conducted

14). Cement (PPC Grade 53) Number of Tests Conducted

15). RCC Hume Pipes Number of Tests Conducted

Up to Previous Months This Month Total to date

Up to Previous Months This Month Total to date

16). Concrete Works Number of Tests Conducted

17). Dry Lean Concrete Number of Tests Conducted

Concrete Compressive Strength Test (In Set)

MONTHLY MATERIALS REPORT FOR THE MONTH OF MARCH 2016

Up to Previous Months This Month Total to date

2). Soil / Embankment Materials / Subgrade material

3). GSB Materials Number of Tests Conducted

5 CBR IS: 2720, Part 16 As required AS PER MORT&H TABLE 400-2 3 0 0 0 3 0

Up to Previous Months This Month Total to date

2 Sieve Analysis IS: 2786, Part 1 1 test/200 m³ MORTH a) 75 b) 53 c) 26.5 max 0 0 22 0 22 0

Up to Previous Months This Month Total to date

8). Bitumen for DBM and BC Number of Tests Conducted

Up to Previous Months This Month Total to date

10). Bituminous Concrete Materials (BC) Number of Tests Conducted

11). Steel Reinforcing Bars (S 415) Number of Tests Conducted

1 Carbon IS: 228 0.30% maximum 0 0 0 0 0 0

Up to Previous Months This Month Total to date

13). Cement (OPC Grade 43) Number of Tests Conducted

14). Cement (PPC Grade 53) Number of Tests Conducted

15). RCC Hume Pipes Number of Tests Conducted

3 Ultimate Load IS: 3597 132.4 KN / LM (minimum) 0 0 0 0 0 0

Up to Previous Months This Month Total to date

16). Concrete Works Number of Tests Conducted

17). Dry Lean Concrete Number of Tests Conducted

Concrete Compressive Strength Test (In Set)

MONTHLY MATERIALS REPORT FOR THE MONTH OF Dec. 2015

Up to Previous Months This Month Total to date

2). Soil / Embankment Materials / Subgrade material

3). GSB Materials Number of Tests Conducted

5 CBR IS: 2720, Part 16 As required AS PER MORT&H TABLE 400-2 1 0 1 0 2 0

Up to Previous Months This Month Total to date

2 Sieve Analysis IS: 2786, Part 1 1 test/200 m³ MORTH a) 75 b) 53 c) 26.5 max 0 0 0 0 0 0

6). Bituminous Emulsified Prime Coat Materials Number of Tests Conducted

Up to Previous Months This Month Total to date

8). Bitumen for DBM and BC Number of Tests Conducted

Up to Previous Months This Month Total to date

10). Bituminous Concrete Materials (BC) Number of Tests Conducted

11). Steel Reinforcing Bars (S 415) Number of Tests Conducted

1 Carbon IS: 228 0.30% maximum 0 0 0 0 0 0