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(CBLM)
Welcome to the Module “Preparing Electrical Power and Hydraulic Tools”. This
module contains training materials and activities for to complete.
The unit of competency “Prepare Electrical Power and Hydraulic Tools” contains
knowledge, skills and attitudes required for Electrical Installation and Maintenance NC II
Qualification.
You are required to go through a series of learning activities in order to complete each of
the learning outcomes of the module. In each learning outcome there are Information Sheets
and Task Sheets. Follow these activities in your own and answer the Self-Check at the end of
each learning activity.
If you have questions, don’t hesitate to ask your facilitator for assistance.
You may already have some of the knowledge and skills covered in this module because
you have:
been working for some time
training related to this area of qualification
already have completed training in this area.
If you can demonstrate to your trainer that you are competent in a particular skill or
skills, talk to him/her about having them formally recognized so you don’t have to do the same
training again. If you have a qualification or Certificate of Competency from previous trainings
show it to your trainer. If the skills you acquired are still current and relevant to this module, they
may become part of the evidence you can present for RPL. If you are not sure about the current
of your skills, discuss it with your trainer.
QUALIFICATION NC II
INTRODUCTION:
This module covers the knowledge skills and proper attitude in preparing and selecting
electrical hand tools and materials. It also deal with the maintenance and storage of materials and
hand tools
LEARNING OUTCOMES:
Upon completion of this module the trainee/student must be able to:
ASSESSMENT CRITERIA:
1. Electrical power and hydraulic tools are maintained and stored properly upon completion of
the job in line with the manufacturer’s specification.
2. Defective electrical power and hydraulic tools are segregated and reported to the person
concerned in line with the company standards.
PRE-REQUISITE: NONE
CONTENTS:
1. Maintaining electrical power and hydraulic tools
2. Storing electrical power and hydraulic tools.
ASSESSMENT CRITERIA:
1. Electrical power and hydraulic tools are maintained and stored properly upon completion
of the job in line with the manufacturer’s specification.
2. Defective electrical power and hydraulic tools are segregated and reported to the person
concerned in line with the company standards.
CONDITIONS:
Trainees must be provided with the following:
1. Workplace Location (EIM NC II Laboratory)
2. Tools and Equipment
a. Hand Drill
b. Angle Grinder
c. Heat Gun
d. Hydraulic Bender
e. Electrical Tools
3. Materials
a. Lubricants
b. Cleaning Tools
4. Learning Materials
a. Learning elements
b. Learning manuals
c. Movie Clip
d. Philippine Electrical Code/National Electrical Code, Latest Edition
ASSESSMENT METHOD:
Written examination
Direct observation & Oral Questioning
LEARNING EXPERIENCES
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2. Answer Self Check 1.1-1 Refer your answers to the answer key 1.1-1 for self-
check. You are required to get all answers correct.
If not, read the information sheets again to answer
all questions correctly.
3. Performance Task Sheet Prepare Maintenance Schedule for Electrical Power
and Hydraulic Tools and Evaluate your own
performance using performance criteria check list
1.1-1 and
Present your work to your trainer for evaluation.
4. Read information sheet 2.1-1 on Procedure in If you have any problem regarding the information
checking condition of electric power and sheet do not hesitate to state your concern to the
hydraulic tools facilitator.
If you feel that you are already knowledgeable with
the content of the information sheet, you can now
answer self-check provided in the module.
5. Answer self-check 2.1-1 Refer your answers to the answer key 2.1-1 for
self-check. You are required to get all answers
correct. If not, read the information sheets again to
answer all questions correctly
6. Performance Task Sheet Prepare Damage Report for Electrical Power and
Hydraulic Tools and Evaluate your own
performance using performance criteria check list
2.1-1 and
Present your work to your trainer for evaluation.
5. Read information sheet 3.1-1 on Types and If you have any problem regarding the information
Uses of Lubricantsp sheet do not hesitate to state your concern to the
facilitator.
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Maintenance
Maintenance is an action carried out to retain electrical power and hydraulic tools in
an acceptable condition,
The principal objectives of maintenance can be clearly defined as follows:
o To extend the useful life of electrical power and hydraulic tools
o To assure the optimum availability of electrical power and hydraulic tools
o To ensure operational readiness of electrical power and hydraulic tools
o To ensure safety of personnel using electrical power and hydraulic tools
Types of Maintenance
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power tools
power cords
Accomplished Scheduled
Legend:
/ -Maintenance Scheduled
X –Maintenance Accomplished
The most significant point to think at the start of your career is to acquire branded tools.
They must be made out of high-quality steel and manufactured for precision. Special
consideration is given to balance so that the tool/equipment will be properly maintained and
prevent loses. Since the technician must work with his tools daily, regular inventory of
tools/equipment is very significant.
The initial cost of a minimum number of tools is high but there is accompanying
warranty guarantees satisfaction and many years of service. It is better, in the long run, to start
with a few cautiously selected tools that will take care of your most common needs and then
slowly build-up to a complete set. It is sometimes hard to identify and memorize the huge
number of tools and equipment in the workshop, maintaining the inventory record is of great
value.
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Equipment:
1. Store equipment in a clean dry storage area.
2. Rinse and clean spray equipment after each use.
3. Clean spreaders and check wheel-driven gears.
4. Clean carts and wheelbarrows after use.
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Directions: Identify the term described by the sentence. Write your answer on the blank space
provided for. (Please use separate sheet of paper)
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Title:
Maintenance Schedule
Task:
Prepare Maintenance Schedule for Electrical Power and Hydraulic Tools
Materials:
Maintenance Schedule Blank Template
Procedure:
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Remarks
Maintenance January February March April May June
Activity
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DIRECTION: Rate the prepared maintenance schedule against each of the following criteria.
Place an X on the appropriate box at the right of each item to indicate how well the given project
meets the criteria.
Criteria: Yes No
Learning outcomes:
After reading the information sheet, student will be able to:
1. Identify the damage in electrical power and hydraulic tools.
2. Distinguish the action needed to repair the damage in electrical power and hydraulic
tools.
3. Perform the procedure in checking the condition of electrical power and hydraulic
tools.
Basic Troubleshooting
Cylinder *bleeds off after lift Release valve not tightly Ensure release valve tightly
closed closed
Hydraulic unit malfunction Replace ram and/or pump
Cylinder will not lower after Reservoir overfilled Drain oil to proper level
unloading RAM damage Replace ram
Poor performance Oil level low Ensure proper oil system
Air trapped in With ram fully
retracted, remove oil
filler screw to let
pressurized air
escape, then re
install oil filler screw
Will not lift to full extension Oil level low Ensure proper oil level
✓ Bleed off means that the ram begins to slowly retract than maintain position.
Self-check 2.1-1
Directions: Complete the table by filling the blanks according to what is needed. Write your
answer on the blank space provided for. (Please use separate sheet of paper)
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Will not lift to full extension Oil level low Ensure proper oil level
ANSWER KEY
Self-check 2.1-1
A.
1. No Power
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B.
4. Ensure release valve tightly closed
5. Cylinder bleeds off after lift
6. Release valve not tightly closed
7. Replace arm and/or pump.
8. Cylinder will not lower after unloading
9. Ensure proper oil system
10. With ram fully retracted, remove oil filler screw to let pressurized air escape, then reinstall
oil filler screw.
Procedure:
1. Damage Report template prepare a Damage Report for Electrical Power and Hydraulic
Tools
2. Identify the specific defect and record it to given damage report template.
3. Submit the report to the trainer.
4. See page 22 for the damage report blank template.
DAMAGE REPORT
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PERFORMANCE CRITERIA
TASK SHEET
DIRECTION: Rate the prepared maintenance schedule against each of the following criteria. Place
an X on the appropriate box at the right of each item to indicate how well the given project meets the
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Criteria: Yes No
3. Reported defects/damage
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Lubricants
The function of a lubricant is simple - reduce friction between moving metal surfaces. A
lubricant coats surfaces and resists being displaced by pressure, keeping the metal parts
separated. Lubricants also prevent corrosion, block contaminants and can serve as a coolant. A
good lubricant flows easily under pressure and remains in contact with moving surfaces. It does
not leak out from gravitational or centrifugal forces, nor does it stiffen in cold temperatures.
Types of Lubricants
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5. Silicon Lubricant:
heat stable
lubricates
protects
reduces friction
water repellent
Reminders:
A good lubricant possesses the following characteristics:
1. High boiling point. 26
Directions: Identify the term described by the sentence. Write your answer on the blank space
provided for. (Please use separate sheet of paper)
___________1. This type of lubricant is used to loosen the rusted part and to drives out moisture.
___________2. Lubricant that cling to wire and dries to a slippery film and does not damage
insulation.
___________3. This type of lubricant is used for decontamination.
___________4. Silicon lubricant is being used to reduce____.
___________5. Prevent corrosion, block contaminants and can serve as a coolant.
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Learning Outcomes:
After reading the information sheet, student will be able to:
1. Identify the different types of Cleaning Solvents
2. Distinguish the functions of different types of Cleaning Solvents.
3. Apply the uses of solvents in cleaning.
Solvents
Solvent is a component of a solution that dissolves solute and is usually present in large
proportion or amount. It can be classified as polar and nonpolar. Polar solvents are solvents
which dissolve/are soluble in water; while nonpolar solvents are solvents which do not
dissolve/are insoluble in water. Solvents are usually used for cleaning in workshops. They are
water, gasoline, kerosene, thinner and detergent soap.
Kinds of cleaning solvent based on their solubility in water:
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Directions: Read the instructions in each letter carefully. (Please use separate sheet of paper)
A. Classify the following cleaning solvents whether they are Polar or Non-polar. Write P for
polar and NP for non-polar.
__________1. Water
__________2. Gasoline
__________3. Kerosene
__________4. Diesoline
__________5. Thinner
__________6. Detergent soap
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A.
1. P
2. NP
3. NP
4. NP
5. P
B.
1. A
2. B
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Check the handle and body casing of the tool for cracks or
other damage
If the tool has auxiliary or double handles, check to see
that they installed securely
Inspect cords for defects: check the power cord for
cracking, fraying, and other signs of wear or faults in the
cord insulation.
Check for damaged switches and ones with faulty trigger
locks.
Inspect the plug for cracks and for missing, loose or faulty
prongs
REMARKS:
Prepared by:
_______________________
Trainer:
_______________________
Recommending Approval:
_______________________
Approved:
_______________________
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Prepared by:
_______________________
Trainer:
_______________________
Recommending Approval:
_______________________
Approved:
_______________________
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Prepared by:
INCIDENT REPORT
Complete this form for incidents that occur during the training.
Details of Incident:
PURCHASE REQUEST
Item Qty. Unit Description Estimated Unit Estimated Total
# Cost Cost
1. 1 Pc. Hand Drill 900.00 900.00
2. 1 Pc. Angle Grinder 500.00 500.00
3. 1 Pc. Heat Gun 390.00 390.00
4. 1 Pc. Hydraulic Bender 1,700 1,700
5. 1 Pc. Lubricants 65.00 65
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REQUESTED BY:
APPROVED BY:
________________________
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Lighting Devices x
Paper x
Prepared by:
JEMY ANN M. ATABAY
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______________________
Recommending Approval
______________________
Trainer
______________________
Approved by
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Program Evaluation
INSTRUCTIONS:
Please rate the following program components in terms of the indicators provided
below by ticking (/) the column that best describes your evaluation of each program
component. Your rating will be treated confidentially.
C. Training Methodology
1. Effectiveness of selected method
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EVIDENCE PLAN
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Demonstration/Observation
Ways in which evidence will be collected:
Observation& Questioning
[tick the column]
Portfolio
Written
The evidence must show that the trainee…
L.O.2: Maintaining Electrical Power and Hydraulic
Tools
L.O.2-1. Electrical Power and Hydraulic Tools
Maintenance
Identify hazardous substances
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SESSION PLAN
Learning Outcomes:
Upon completion of this module, the trainee must be able to:
LO 1. Select Electrical Power and Hydraulic Tools
LO 2. Maintain Electrical Power and Hydraulic Tools
A. INTRODUCTION
Pipe threading is the most common activity of an electrician and a
plumber. Philippine Electrical Code determines the proper conduit used in
electrical wiring installation to be electrically secured and mechanically strong.
Electrical wiring methods requires specific conduits to satisfy the safety
requirement of installation and electrical metal conduits such as rigid steel
conduit and intermediate metal conduit are the identified electrical conduit.
Installation of these conduits requires a pipe threading activity to couple the
conduit and its fittings. Electrician performing pipe threading uses hand tools
or pipe threading machine to perform better.
B. LEARNING ACTIVITIES
Prepared by:
Noted by:
____________________
____________________
TRAINING PLAN
Training Needs
Name: ___________________________
Qualification: Electrical Installation and Maintenance NC II
Date:
______________________
TRAINING MATRIX
______________________
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______________________
Trainer
______________________
Approved by
Trainees Signature:
___________________________
Trainer's Signature:
___________________________
REFERENCES:
1. http://online.anyflip.com/qbzac/i
nzj/mobile/index.html
2. https://gltnhs-
tle.weebly.com/lesson-45.html
3. https://www.academia.edu/37804
909/CBLM_Competency_Core
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