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SPECIFICATION FOR NEUTRAL EARTHING RESISTOR
Document No: A-ELE-SPE-800-30014
Revision 0
Contents
REVISION HISTORY 2
CONTENTS 3
ABBREVIATIONS 5
1 PURPOSE 6
2 REFERENCES 6
2.1 Codes and Standards 6
2.2 CE Marking and Certificates 7
3 DEFINITIONS 8
4 GENERAL 9
4.1 Ain Tsila Development - Summary 9
4.2 Supplier’s General Responsibilities 9
4.3 Proven Equipment 10
4.4 Design Life 10
4.5 Maintenance Interval 10
4.6 Codes, Standards and Regulations 10
4.7 Order of Precedence 10
4.8 Tag Numbering 11
4.9 Quality Assurance 11
4.10 Health, Safety and Environmental Regulations 11
4.11 Hazardous Area Certification 11
4.12 Language 11
4.13 Deviations 11
4.14 Hazardous Materials 12
4.15 Material Health, Safety and Environment Data Sheets 12
5 SCOPE OF SUPPLY 13
5.1 Safety Criteria 13
5.2 Electrical characteristics 13
5.3 Construction characteristics 13
5.4 Accessories 14
5.5 Nameplate 14
6 INSPECTION AND TESTING 16
6.1 General 16
6.2 Pressure-Containing Components 16
6.3 Welding Inspection 16
6.4 Factory Acceptance Tests 16
7 PAINTING 17
8 PERFORMANCE & MECHANICAL GUARANTEES 18
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SPECIFICATION FOR NEUTRAL EARTHING RESISTOR
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9 ACCEPTANCE CRITERIA 18
10 PACKING AND PREPARATION FOR SHIPMENT 18
11 SPARE PARTS 19
11.1 Start-up and Commissioning Spares 19
11.2 Two Years’ Operating Spares 19
11.3 Insurance Spares 19
12 DOCUMENTATION 20
12.1 General 20
12.2 Documents and Information Required with the Tender 20
12.3 Manufacturing Record Book 20
12.3.1 General 20
12.3.2 Material Certification 20
12.3.3 Certificates of Conformity 20
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Abbreviations
IP Ingress Protection
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SPECIFICATION FOR NEUTRAL EARTHING RESISTOR
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1 PURPOSE
This specification, together with the referenced documents, defines the minimum
requirements for the design, manufacture, assembly, inspection, factory acceptance
testing, certification and preparation for shipment for HV Neutral Earthing Resistors
(NER) for installation and operation as part of the Ain Tsila Development.
NERs within the scope of this document shall be:
• Suitable for operation in a desert environment, with frequent sand storms and
both elevated and freezing temperatures within a twenty four (24) hour period;
• As defined in IEEE 60076 32.
2 REFERENCES
A-ENG-SPE-000-30001 Specification – General Information
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SPECIFICATION FOR NEUTRAL EARTHING RESISTOR
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For equipment, components and systems manufactured outside European Union region;
CONTRACTOR propose to follow the relevant IEC standards mentioned in respective
equipment project specifications. Conformance to EC directives and CE marking will not
be applicable
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SPECIFICATION FOR NEUTRAL EARTHING RESISTOR
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3 DEFINITIONS
“CONTRACTOR” means the party, which carries out all or part of the
design, engineering, installation and commissioning,
procurement and construction applicable to this
specification
“shall” or “must” indicates that the specified action is mandatory (i.e. must
be done by the specified action party)
“Goods” means the physical items delivered under the terms of the
purchase order or contract
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4 GENERAL
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Compliance with the provision of this specification does not relieve the Supplier of its
responsibility to furnish equipment of a proper design suited to meet the specified
service conditions and/or local codes governing health and safety.
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Any deviations from these documents shall be agreed with the Purchaser prior to
implementation. However, adherence to them does not relieve the Supplier of its
obligation to apply good industry practices in the delivery of goods and services to the
Development.
4.12 Language
All documents, drawings and correspondence shall be provided in the English language.
The system documentation, including the installation, operating and maintenance
manuals, shall be provided in both English and French.
Where abbreviations are used on drawings, a legend shall be provided defining the
abbreviations, in both English and French.
4.13 Deviations
Any requirements herein which cannot be met shall be identified and variances explained
in the Supplier’s tender. Any non-conformances discovered (after purchase order
placement or contract award) shall be formally notified by the Supplier to the Purchaser
and addressed through the Purchaser’s non-conformance and deviation processes.
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5 SCOPE OF SUPPLY
This specification details requirements for the supply of Neutral Earthing Resistors which
comply with the basic design criteria and service conditions detailed in Section 2
references, specifically “Basis of Design – Surface facilities”.
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5.4 Accessories
Current Transformer earth fault detection shall be installed on HV side of resistor (if
specified in Data sheet). CT insulation level shall be suitable for insulation rated voltage U.
The current transformer shall meet the requirements of IEC 61869-1 & IEC 61869-2.
The secondary conductors of the CT and those of LV auxiliaries shall be enclosed in a pipe
or metal duct inside the resistor compartment.
The connection box(es) and terminals shall be suitable for the cables specified on the
data sheet.
All conductor terminations shall be bolted, welded or brazed. Low melting alloys used to
join connectors which would be adversely affected by the resistor operating temperatures
shall not be used. All conductor terminations must be mechanically secured to provide
continuous electrical continuity.
Space heaters shall be provided when required on data sheet. They shall be single-
phase 230 V, 50 Hz and controlled by a thermostat with 30mA ELCB.
Wiring shall be provided with durable ring type markers indicating the terminal to which
the wire is connected as well as wire number.
Equipment terminals shall be identified in accordance with IEC 60445.
5.5 Nameplate
A stainless steel namaplate shall be permanently affixed & fastened to the enclosure on
the front part by means of screws or rivets of stainless material. Sizes and letter heights of
nameplates and equipment number plates shall be as specified in the requisition.
Following data shall be engraved:
• Purchaser's Equipment Tag number
• Manufacturer's name and Serial number allowing identification of the resistor and
the year of construction
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6.1 General
The responsibility for inspection rests with the Supplier. The approval of any work by the
Purchaser or the release of equipment for shipment shall in no way relieve the Supplier
of its responsibility for meeting the requirements of this specification.
Inspection and testing shall be carried out in accordance with an approved project quality
plan and shall comply with the requirements of this specification, the data sheets and
other referenced documentation forming part of the purchase order.
The Purchaser reserves the right to carry out its own inspection during design and
manufacture. The Supplier shall provide free access to its works, and to that of its sub-
suppliers, for the Purchaser and its authorised representative(s). All necessary
certification documents relating to materials, shop test data, etc., shall be made available
to the Purchaser and its authorised representatives to verify that the requirements of the
purchase order are being met.
The Supplier shall furnish a representative quality plan detailing its normal scope of
inspection and testing with its tender.
In the event of an order, the Supplier shall prepare a detailed project specific inspection
and test plan for the Purchaser’s approval. The inspection and test plan shall identify all
inspection and test activities, their acceptance criteria and Purchaser-observed or
witness hold points.
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Supplier shall as a minimum comply with the inspection and testing requirements as
stated on the requisition, according to applicable Standards.
Prior to shipment visual inspection and spot checks shall be carried out to verify at least
the following:
• The degree of protection of the enclosure;
• The degree of protection within the compartments;
• The effectiveness and reliability of safety shutters, partitions and shrouds;
• The creepage distances and clearances;
• The proper mounting of components;
• The suitability of clamping, earthing and terminating arrangements;
• The correct labelling of functional units;
• The completeness of the data on the nameplates;
Routine tests shall be performed on all resistors included in the supply. An outline guide
to test requirements is given below (not limited to):
• Resistance measurement: the test shall consist of the DC cold made resistance
measurement on the resistor complete and assembled. The resistance shall be
calculated at 20C.
• Heating test. It shall include the following:
o Application for 10 seconds of the rated voltage (U/√3); the above test shall be
performed on the resistor complete and assembled.
o During the test, the max temperature reached by the resistor shall be
measured by thermocouples even after the interruption of the current flow.
o Current shall be measured at the end of the fixed time (10 seconds).
• Insulation test: an industrial frequency dry test shall be performed for 1 min by
applying the voltage indicated by IEC 62271-1.
7 PAINTING
All parts shall be adequately protected against corrosion, based upon the environmental
conditions specified in section 5.
Unless otherwise specified in the requisition, the surface preparation and painting shall
be Manufacturer’s standard for the applicable environmental conditions. Seller shall
submit in his quotation his standard surface preparation and painting system for
Purchaser’s review.
The colour of the topcoat shall be Manufacturer's standard, unless a specific colour is
specified in the transformer data sheet.
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9 ACCEPTANCE CRITERIA
Will simply be successful completion of unit and system verification procedures outlined
above.
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11 SPARE PARTS
Tenderers shall provide general quotations for the supply of start-up and
commissioning/two years operational and insurance spare parts with the tender
The Supplier shall provide itemised quotations, within sixty (60) days of order placement,
for the following categories of spare parts with the tender:
i. Start-up and commissioning spares (as recommended by the Supplier)
ii. Two years’ operating spares (for the entire package)
iii. Insurance spares
Each of the above categories of spares shall be quoted by the Supplier and an unpriced
list included, in the technical portion of its tender, for review during the tender evaluation
phase. Spares may be purchased separately or with the equipment.
The spare parts list shall include parts location diagrams and drawings.
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12 DOCUMENTATION
12.1 General
The requirements for the Supplier’s documents and data submissions are detailed in the
Supplier Document Requirements Schedule.
12.3.1 General
The Supplier shall prepare a report on the tests carried out and their results, for inclusion
in the manufacturing record book. Other relevant certificates shall also be included,
together with the equipment release note.
Complete set of as-built documentation shall be included.
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