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Document Title : Project Quality Plan Sub-Contractor Transmittal No. : S00136-TRN-SAR-PIUL-0002 Date :17.06.2020
PIUL Position
Sl. No. Document No. Rev PIUL COMMENT SUB-CONTRACTOR RESPONSE
( Open or Closed )
01 A-QAC-PLN-000-39151 Page 1: Attach Petrofac Project Quality Plan # A-QAC-PLN-000-30000 Petrofac Project Quality Plan Attached
Open
Page 2: Filling Name and Fonction of the Part #This revision checked and
signed of by and correct page number on all
Name and Function Filled and page number corrected
Noted and closed
Page 4: Add Appendix 07 Petrofact Project Quality Plan # A-QAC-PLN-000-
30000
Appendix 07 Added
Noted and closed
Page5: Chapter 1.0: Include : As per Service Agreement : JI-2045/07-001
Replace the last paragraph with: CONTRACTOR document : A-QAC-PLN-000-
Comments Incorporated
30000 (Contractor Project Quality Plan) approved by COMPANY is attached Project Tittle corrected
along with this procedure. SARPI shall follow stringent requirement in case of Noted and closed
same requirement addressed in both documented procedures. Also SARPI to
comply with additional requirement as per A-QAC-PLN-000-30000 for their
Scope of work as per Service Agreement : JI-2045/07-001
Chapter 02: correct project Tittle
Include : COMPANY Name and CONTRACTOR Name
Page6: Chapter 03: Include Petrofac Project Quality Plan # A-QAC-PLN-000-
30000
Comment Incorporated
Noted and closed
Include Iso 9000: 2005 Quality Management System – Fundamentals and
Vocabulary
Page 17: Include APPENDIX 07: Project Quality Plan # A-QAC-PLN-000-30000 Appendix 07 I
Open
SARPI name and logo to be put all inside pages of this document Open
Signature:
Date : Date :
Approved By: ____________A.Tounsi _____________ Approved by : _________________________________
Ajay Kumar Approved by : _________________
Date :23.06.2020 29-10-2020
Signature: ________ Signature: ____________________________________ Signature: ____________________
Ain Tsila Development
A-CNT-CON-000-00282
Sub-contractor Name:
CODE DEFINITION
Revision History
Revision Changes
Holds
Hold No. Location Description
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PROJECT QUALITY PLAN
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TABLE OF CONTENTS
1.0 GENERAL
3.0 REFERENCES
6.1 Authorities
6.2 Responsibilities
9.0 RESSOURCES
9.1 Availability of Resources
9.2 Material Resources
9.3 Human Resources
9.4 Infrastructure and Working Environment
9.5 Monitoring and Measuring Resources
10.0 COMMUNICATION WITH CUSTOMER
12.0 PURCHASING
13.0 CONSTRUCTION AND PREPARATION OF SERVICE
13.1 Control of Construction and Service Provision
13.2 Identification and Traceability
13.3 Customer Property
13.4 Preservation of Material and Equipment
14.0 MONITORING AND MEASUREMENT
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16.0 ATTACHEMENTS
Appendix 01: Quality policy;
Appendix 02: Project Organization chart;
Appendix 03: Quality Organization chart;
Appendix 04: List of Applicable Procedures
Appendix 05: ITP Template
Appendix 06: Responsibilities Matrix (separate files)
Appendix 07 : Petrofac Project Quality Plan # A-QAC-PLN-000-30000 (Separate file)
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1.0 General:
The Groupement ISARENE will develop the AIN TSILA gas field, which is located in the ILLIZI basin
in the eastern part of the Sahara Desert in South-East Algeria, south of the grand Erg Oriental.
The Field lies in the Sahara Desert, approximately 1100km south- east of Algiers, 175kms west of In
Amenas, 175kms noth- noth- west of Illizi, and 450km to the south south east of Hassi Messaoud.
The main project is Ain Tsila Development Engineering, Procurement, Construction & Commissioning
Services.
SARPI is responsible for construction of the gathering pipelines, and Wellheads & Manifolds MEI
(Mechanical, Electrical, & Instrumentation) Works, as per Service Agreement: J- 2045/07-001.
CONTRACTOR document: A-QAC-PLN-000-30000 (CONTRACTOR Project Quality Plan)
approved by COMPANY is attached along with this plan. SARPI shall follow stringent requirement
in case of same requirement addressed in both documented procedures. Also SARPI to comply
with additional requirement as per A-QAC-PLN-000-30000 for their Scope of work as per Service
Agreement: J- 2045/07-001.
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3.0 REFERENCES
Subcontract N° : JI-2045/07-001
Petrofac Project Quality Plan # A-QAC-PLN-000-30000
SARPI S.p.A Integrated Management Manuel - MAN-SMI-PM1-01
Standard ISO 9000: Quality Management Systems- Fundamentals and Vocabulary
Standard ISO 9001: 2015 Quality Management System – Requirements;
Standard ISO 14001:2015 Environmental Management System –
Requirements and Guidelines;
Specification OHSAS 18001:2007 Health and safety at work Management
System -Requirements;
PRO-SMI-PM1-01 Document and records management procedure.
PO-300SAR-01 selection and evaluation of suppliers
PRO-SMI-PR5-05- Storage Management Procedure.
PRO-SMI-PR3-10 Handling, storage and delivery of equipment procedure
PRO-SMI-PR6-01 Control of non-conforming product Procedure
PRO-SMI-PR6-03 Management of Monitoring and Measuring Equipment Procedure
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Project Manager
PROJECT MANAGER
The project Manager has the following duties and responsibilities, which he will implement consistently
with the applicable procedures:
To ensure all work is executed strictly in accordance with the contract requirements;
To elaborate the project objectives and plans to meet the Contract, and to ensure the
customer’s satisfaction;
To direct, co-ordinate and control the project execution in accordance with the plans
established from the Contract signature till the Project taking over by the Client and the
Contract close-out;
To lead the project team to complete effectively the project planning activities and to approve
the relevant plans to be included into the Project Execution Plan;
To represent the Subcontractor (SARPI) with the Client for all matters related to the
Contract more specifically to:
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CONSTRUCTION MANAGER
The construction manager has the following duties and responsibilities:
To represent the subcontractor (SARPI) on site towards project manager, and where
necessary, the Local Authorities. He is responsible for the site personnel performance and for
all the site activities carried out.
To organize the site logistics, complying with the local laws and authorities;
To manage and coordinate the site activities in collaboration with supervisors, ensuring that
works are carried out in compliance with the Contract requirements, Plans, Specifications, the
quality inspection procedures, and ITPs.
To manage work interference, by establishing appropriate priorities.
To assure the compliance of the site activities with safety and Environmental requirements,
the time schedule and budget defined for the project.
Report to the Project Manager of the state of Advance of the project and arrangements.
PLANNER
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QA/QC COORDINATOR
TECHNICAL OFFICE
MATERIAL CONTROLLER
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SUPERVISORS
They are specialized by discipline or groups of disciplines. Their tasks and responsibilities include:
HSE MANAGER
This part is detailed in the Responsibilities Matrix” of the project, as a separate file.
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6.1 Authorities
All QC Staff are granted full authority within their assigned areas of responsibility to implement the
QC Program related to materials and workmanship, to ensure total compliance to contract
requirements. They shall deal with Supervision Team and issue Notice of Non-Conformance
(NCR's) to correct / identify any deficiency and notify the Site QA/QC Coordinator of non-
conforming materials and / or workmanship.
In case of non-conformance the Site QA/QC Coordinator has the right to stop the work, or reject
materials which do not comply with requirements.
The Site QA/QC Coordinator will have full Authority to institute any and all actions necessary for the
success of the QC Program to ensure compliance with the project plans and technical specifications.
6.2 Responsibilities
All QA/QC personnel will be responsible for the quality of the work under their areas of control.
They will act as inspectors and should report deficiencies. They are responsible for quality control,
inspection and testing, and generation of the required documentation to satisfy the contractual
requirements.
Quality Engineer
The Quality Engineer report directly to the Site QA/QC Coordinator , and is responsible for:
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Quality Inspector
The Quality Inspector report directly to the Quality Engineer and the Site QA/QC Coordinator and,
and is responsible for:
a) Carry out surveillance and monitoring inspections during construction works in accordance
with defined inspection and test planning, standards / specifications procedures and approved
construction drawings
b) Assessment of potential / actual non-compliances and as applicable issue of Observation /
Non-Conformance reporting for management evaluation.
c) Having the liability of issuing “Inspection Check Lists” and other relevant documentations
d) Completes applicable inspection and verification checklists/ reports to confirm when
conformance to specification / standard has been achieved.
e) Verify readiness and adequacy of work item.
- Civil
- Mechanical
- E&I
- Piping
- Pipeline
Additional specialist Quality Inspectors will be assigned as per work progress and project need.
The technical documentation in site is managed by the Technical Office and is kept under control
with:
Registration, using an appropriate document register;
Controlled distribution, according to the Distribution Matrix with official transmittals;
Filing using appropriate folders with identification stored in cabinets or shelves;
Management of the revised documentation, registering and distributing the updated
document, and substituting the obsolete copy from the archive.
Erroneous documents and outdated revisions must be discarded to avoid their use.
The QA / QC coordinator is responsible for the control and approval internally, of records generated
by quality team during different control and testing, all equipment calibration certificate, Test
packages for hydro test.
He has the responsibility to prepare and compile QC dossiers in accordance with contract
requirements which, will be handed over as part of final documents to customer.
A copy of theses dossiers will be kept for our custody.
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9.0 RESOURCES
All resources required for this project are provided in the project Mobilization plan
A schedule of mobilization is established by the Project Control Manager.
The material resources needed for the work will be anticipated and planned by the Project
Manager, Project control manager and Construction Manager, based on the project execution
schedule.
The subcontractor will provide sufficient Human resources, needed for the execution of planned
works on time, this means; qualified, and experienced team capable of carrying out works under
subcontractor’s scope of work.
A temporary facilities such as; camp accommodation, including all facilities, site offices,
warehouse, workshop, and laydown areas, will be achieved on site.
The subcontractor has the responsibility for the housekeeping and caretaking of these areas
before, during and at the end of the project.
Shall be according to project coordination procedure, through formal exchanges (MoM, letters,
Transmittals, e-mails, site register, etc.).
Meetings will be held, as per contract requirements, and at the request of the Customer.
For the performance and execution of the Work, Subcontractor shall use only Drawings and
Specifications issued with the notation “Approved for Construction” (AFC) and/or “Issued for
Construction” (IFC) unless specifically instructed by Customer.
Customer’s AFC/IFC Drawings and documents shall be subject to changes and/or alterations, which
shall be issued to Subcontractor, under numbered transmittals, as revisions to the original version.
The work shall be carried out by subcontractor in accordance with the latest revision.
Subcontractor is responsible for:
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12.0 PURCHASING
The procedures PO-300SAR-01 and. 02 (selection and evaluation of suppliers and procurement)
are applicable in this project.
During construction, activities are controlled and monitored as applicable for inspection to ensure
the following:
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Before starting the work make sure that, all special processes are qualified and relevant operators'
qualifications are in compliance with Contract requirements. In particular:
All necessary welding procedures (WPS's) approved by ARH are available and that
procedures have obtained the required qualification (PQR) and approved by Customer.
All welders have the qualification certificate.
All welders have been undertake a field test.
The equipment used must be adequate for the intended usage. The equipment considered
as the main and critical one must be managed in such a way as to ensure:
Equipment identification
Instrument storage in conform conditions
Controlled distribution
Periodical calibration
Withdrawal of non-calibrated equipment.
The procedure PRO-SMI-PR6-03 Management of measuring and Test equipment, is applicable in the
project.
At the end of the construction phase, each System is checked in order to verify its compliance with
the project documents. As result of this phase, Punch Lists are generated in order to identify works
to be repaired and/or missing parts. Punch Lists are Classified and managed using a Data Base
where the activities to be performed are recorded. The Mechanical Completion Certificate relevant
to a System is issued upon closing of the Punch Lists and defines the transfer of responsibilities to
the Commissioning Team.
An Inspection and control Material Procedure will be established for defining the responsibilities for
identification and traceability of product, during all the construction phases, by their identification
and traceability in the plant.
All supplied material shall be inspected against the shipping documents for accuracy and damage
by Material Coordinator and stored in such a way to prevent damage or deterioration.
Subcontractor is responsible for Loading, Handling, Unloading, Inspection, storage in agreed area
(warehouse, laydown area .pipe yard..etc), and Preservation of both supplied material and Contractor
free issue material and equipment.
Subcontractor shall take care of the material, ensure complying with vendor requirement for
preservation and shall remain responsible until handover of plant and facilities to Contractor.
The procedure PRO-SMI-PR3-10 Handling, storage and delivery of equipment is applicable
in this project.
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Customer’s satisfaction is one of the main quality management system objectives stated in
Subcontractor Policy. Monitoring and measurement of customer’s satisfaction is based on review of
information related to customer feedback.
Internal audits are planned during the project execution, in order to verify whether the activities
performed for quality purposes and the results obtained are in compliance with defined requirements
and are suitable to achieve the objectives defined.
These Internal audits, are based on Customer requirements, and the completion date will be agreed
with the client.
SARPI will follow PETROFAC project quality plan, and PETROFAC quality procedures, according to
A-QAC-PLN-000-30000, for the scope of work under sub-contract.
However, attached (Appendix 05) Inspection and Test Plan (ITP) form, is the one prepared by
SARPI will be used for ITP preparation.
This is to ensure conformity across the overall project in the preparation, submission, review,
approval and execution of all inspection and test plans (ITPs) prepared for construction activities.
These ITPs are subject to Contractor/Customer review and approval prior to be issued for control of
all fabrication and construction work processes, inspection, testing, documentation review, witness
surveillance or hold surveillance points during the Work. This shall include all work carried out by
Subcontractor. A surveillance point identified as a hold shall be interpreted that work is not to
proceed beyond this point without inspection being performed by the party noted for the hold.
If a plant part proves not to conform to the contractual requirements, the nonconformity detected will
be described in the Nonconformity Report and recorded in the Nonconformity Register.
The report contains the description of the Nonconformity and the corrective action. When applicable
a preventive action is set up to avoid future repetition.
The Non conformity will be managed until its closure.
The procedure PRO-SMI-PR6-01 Control of non-conforming product is applicable in this project.
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16.0 Attachments
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Revision
Document description Document Number Rév.
Date
CONCRETE WORKS
B-CIV-PRO-210-39154 A
PROCEDURE
RIGHT OF WAY PROCEDURE B-CON-PRO-210-39151 A
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Revision
Document description Document Number Rév.
Date
CATHODIC PROTECTION
B-MTL-PRO-210-39153
PROCEDURE
PIPING FABRICATION
B-QAC-PRO-210-39157
PROCEDURE
HOLIDAY DETECTION &
LOWERING-IN OF PIPILINES B-CON-PRO-210-39155
PROCEDURE
FLANGE MANAGEMENT
B-CMM-PRO-210-39151
PROCEDURE
Pipe Yard Construction Work
F-CIV-PRO-000-39157 A 10/06/2020
Method Statement
Line Pipe Receiving, Inspection,
Handling, & Storage Method B-LGT-PRO-210-39151 A 13/06/2020
Statement
DOCUMENT AND RECORDS PRO-SMI-PM1-01
MANAGEMENT PROCEDURE (French Version)
7 01/03/2017
MANAGEMENT OF MONITORING
PRO-SMI-PR6-03
AND MEASURING EQUIPMENT 4 10.10.2019
(French Version)
PROCEDURE
SELECTION AND EVALUATION
PO-300SAR-01
OF SUPPLIERS AND 2 19/01/2005
(French Version)
PROCUREMENT PROCEDURES
STORAGE MANAGEMENT PRO-SMI-PR5-05
0 07/04/2019
PROCEDURE (French Version)
HANDLING, STORAGE AND
PRO-SMI-PR3-10
DELIVERY OF EQUIPMENT 2 05/11/2017
(French Version)
PROCEDURE
CONTROL OF NON-
PRO-SMI-PR6-01
CONFORMING PRODUCT 3 04/06/2017
(French Version)
PROCEDURE
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Matrix
Attach documents
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Attach Documents
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