GENCHI INDIA PVT.

LTD

JOB HAZARDS ANALYSIS FOR FABRICATION AND INSTALLATION

JOB NO 25799020/ Date -24.01.2019 Date: 14.06.2019

Project Location : IOCL BARAUNI REFINERY JSA No.: 0003
P&M
Sl.Noand F15, crane,
Sequence of Operation Sling;
Tools Wire Rope Sling,D-shackle
& tackles ,welding
Hazards involved at m/c,grinding
Risk Safety measures Rev.
/ No.: 00
Risk Responsibi
Equipment, Tools
– Activity Stepsm/c, ......................
used and various steps level precautions level lity Action
& tackles involved manpower H/M after by
deployed SUPPORT/PANEL-FRAME FABRICATION /L
JB/PDB/INSTRUMENT AND INSTALLATION control
Job Description: Welding m/c Grinding Prepared
Use fire extinguisher, fire hose,By: Sanjay kumar
FABRICATION AND m/c Gas cutting m/c fire blanket, must be available fire sahoo
(Contractor
INSTALLATION drilling m/c etc watcher, Earthing should be
1. Fire hazards.2 electrical Site Eng.
1. M provided, use proper PPE. Must
shock.3wheel break. Sup)
be available guard of grinding
Job Classification: INTUMENTATION m/c use proper faceReviewed
shield with By:
goggles.
M (Contractor L
1.1 Accident while 1.1.1 Electrical cable loose
HSEM)
1.JB/PDB/Instrument
Support/Panel-frame Welding / connection should not be
Name fabrication
of the Siteand Sanjay kumar sahoo Drilling/Cutting/Grinding allowed. Approved By: Ravi Ranjan
Engineer: -M/s
Installation (Contractor
1.1.2 Proper size of cable to be
(contractor). RCM/Site
ensured before charging of
welding M/C, ZIG Manager)
to be
PPE / safety earthed. Status. Issued for
Safety helmet, Safety shoe, Safety goggle, hand gloves, face
device required 1.1.3 Proper Earthing should implementation/
shield…………………….. be provided for welding M/C. review
1.1.4 All the electrical
connection should be through
ELEB/RCCB
1.1.5 Grinding wheel, Drill bit
should be tighten properly.
1.1.6 Proper PPE's should be
used.(Hel
met, Hand gloves, Goggles,

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1.2 Exposure to UV and
IR rays
1.3 Back fire
F15, web sling, 1.4 Falling of Equipment
wire rope sling, D during Shifting and Lifting
shackle, trolley, of Equipment’s. JB, PDB
Panel, panel frame,
rigger, Forman,
angel. Chanel, and rigger
F15 operator. Forman & operator of F
15.
1.5 Fire due to
Accumulation of waste
material
1.6 Fire and explosion
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Face Shield etc)
1.1.7 Barrication with tape
should be done for the
working area.
1.2.1 Use of welder Face shield
for Protection from Rays. UV
safety goggles and spectacles.
Protective gloves. Radiation
warning signs etc.
1.3.1 Flash back arrestor to be
used at both the end at
cylinder end and cutting set
(torch) end.
1.4.1 Using of proper Nylon
belts or slings and "D" shackle
according to panel weight
shall we used to avoid falling /
Toppling.
1.4.2 F15 should not move
with equipment and extended
boom.
1.4.3 Distance to be
maintained from Equipment
and swing area to be
barricaded.
1.4.4 Signal man should be
present with hydra at the
working time.
1.5.1 Maintain good
housekeeping by removing all
combustible materials
regularly.
1.6.1 All combustible material
should be removed from the
working area before start of
work
1.6.2 Fire extinguisher type- A
and sand bucket (min 3 in
 stand) should be available at
work location.
1.6.3 Fire extinguisher should
be periodically validated
1.6.4 Fire blanket should be
used at welding location.
1.7 Fall of person in 1.7.1 Barricading with safety
Panel cutout. tape/checker plate to be
provided.

Note:
 Pre job discussion/tool box meeting should be done before starts the job.
 If job is performed in night, arrangement of adequate illumination.
 Job supervisor / engineer should be present at site during activity.
 During erection weather condition shall be considered,& job shall not be performed during heavy rain & wind.
 Required job permit shall be obtained from concern authority.

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