Espresso Maker Iacobucci CMM 25-34-61 Rev - e Cc3347

CONTROLLED COPY
DO NOT DUPLICATE
Document Number: 3347
COMPONENT MAINTENANCE MANUAL

WITH ILLUSTRATED PARTS LIST
PART NUMBER: HFE95-20D

MODEL: COFFEE MAKER
DOCUMENT NUMBER: 25-34-61
DATE: July 17, 2006
REVISION: E
IACOBUCCI HF Electronics
Località Colle Baiocco

03013 Ferentino (FR)
ITALY
Tel: +39 0775 22491

Fax: +39 0775 224010
E-mail: doc.hf@iacobuccigroup.com
Component Maintenance Manual
HFE95-20D Espresso Coffee Maker
RECORD OF REVISIONS
REV. DATE DATE REMARKS & PAGES

BY
NO. ISSUED INSERTED EFFECTED
Orig. Apr 01/99 - Initial Release

Inserted content of
SB HFE95-20D-01-SB.
A Jan 24/01 -
Pages affected: 1, 2, 5, 6, 1007,
1011, 1012
Inserted content of
BMP HFE95-20D-12BMP.
A Jan 24/01 -
Pages affected: 1, 2, 6, 1004,
1028, 1029, 1030, 1031, 1032
Inserted content of
A Jan 24/01 -
PAGES AFFECTED: 1, 2, 6,
1004, 1019,
Inserted content of
A Jan 24/01 -
1030, 1032
Inserted content of
B Feb 19/01 -
1034, 1035
Inserted content of
B Feb 19/01 - BMP HFE95-20D-17BMP.
Pages affected: 1, 2, 6, 1039
Corrected Part List
B Feb 19/01 -
in pages 17, 1036
General revision and updated
configuration.
INSERTED CONTENT OF
C Sept 12/01 -
BMP HFE95-20D-20BMP and
SB HFE95-AM-04SB.
Pages affected: all
General revision. Inserted
D May 19/06 - content of SB HFE95-AM-05SB.
Pages affected: all
General revision: Inserted
D May 19/06 - content of SB HFE-AM-05SB
(REV. A). Pages affected: all
D May 19/06 - content of SB HFE-AM-08SB
(REV. A). Pages affected: all
ROR
25-34-61 1 of 2
July 17/06
REV. DATE DATE REMARKS & PAGES
BY
NO. ISSUED INSERTED EFFECTED
D May 19/06 - content of HFE-AM-07SL (REV.
NEW). Pages affected: all
D May 19/06 - content of HFE-AM-09SL.
Pages affected: all
General revision.
E July 17/06 -
Pages affected: all
NOTE: Retain this page in front of the manual and upon receipt of revisions insert the
revised pages, enter the date when issued, date when inserted and the initials of the person
who incorporated the pages into the manual
ROR
25-34-61 2 of 2
July 17/06
RECORD OF TEMPORARY REVISIONS
TEMPORARY DATE PAGE(S) DATE

BY BY
REVISION NO. ISSUED EFFECTED REMOVED
RTR
25-34-61 1 of 1
July 17/06
SERVICE BULLETIN LIST
SERVICE BULLETIN REV. DATE DATE

BY
NUMBER NO. ISSUED INSERTED
HFE95-20D-01SB Orig. Apr 22/00 May 24/00
HFE95-AM-04SB Orig. July 31/01 Sept 12/01
HFE95-AM-05SB Orig. Oct. 4/05 May 19/06
HFE-AM-05SB REV.A April 14/04 May 19/06
HFE-AM-08SB REV.A May 06/04 May 19/06
SBL
25-34-61 1 of 1
July 17/06
SERVICE LETTER LIST
SERVICE LETTER REV. DATE DATE

BY
NUMBER NO. ISSUED INSERTED
HFE-AM-07SL NEW Oct 7/05 May 19/06
HFE-AM-09SL NEW Jan 10/06 May 19/06
SLL
25-34-61 1 of 1
July 17/06
LIST OF EFFECTIVE PAGES
SUBJECT PAGE Rev. DATE SUBJECT PAGE Rev. DATE

Title Page 1 E July 17/06 2007 E July 17/06
Record of Revisions 1 of 2 E July 17/06 2008 E July 17/06
2 of 2 E July 17/06 2009 E July 17/06
Record of Temporary
1 of 1 E July 17/06 2010 E July 17/06
Revisions
Service Bulletin List 1 of 1 E July 17/06 2011 E July 17/06
Service Letter List 1 of 1 E July 17/06 2012 E July 17/06
List of Effective Pages 1 of 2 E July 17/06 2013 E July 17/06
2 of 2 E July 17/06 Disassembly 3001 E July 17/06
Table of Contents 1 of 2 E July 17/06 3002 E July 17/06
2 of 2 E July 17/06 3003 E July 17/06
Introduction 1 of 2 E July 17/06 3004 E July 17/06
2 of 2 E July 17/06 Cleaning 4001 E July 17/06

Description and Operation 1 E July 17/06 4002 E July 17/06
2 E July 17/06 Check 5001 E July 17/06
3 E July 17/06 5002 E July 17/06
4 E July 17/06 5003 E July 17/06
5 E July 17/06 5004 E July 17/06
6 E July 17/06 Repair 6001 E July 17/06
7 E July 17/06 Assembly 7001 E July 17/06
8 E July 17/06 Fits and Clearances 8001 E July 17/06
Special Tools,
9 E July 17/06 Fixtures and 9001 E July 17/06
Equipment
10 E July 17/06 Illustrated Part List 10001 E July 17/06
Testing and Fault Isolation 1001 E July 17/06 Illustrated Part List 10011 E July 17/06
Schematic and Wiring
Diagram
LEP
25-34-61 2 of 2
July 17/06
SUBJECT PAGE Rev. DATE SUBJECT PAGE Rev. DATE

Illustrated Part List 10023 E July 17/06
Special Procedures 11001 E July 17/06
Removal 12001 E July 17/06
Installation 13001 E July 17/06
Servicing 14001 E July 17/06
Storage 15001 E July 17/06
Rework 16001 E July 17/06
LEP
25-34-61 Page 2 of 2
July 17/06
TABLES OF CONTENTS
INTRODUCTION .............................................................................................................1
1. General.....................................................................................................................1
2. Manual Layout and Format.......................................................................................1
3. Revisions..................................................................................................................1
4. Abbreviations............................................................................................................2
DESCRIPTION AND OPERATION .................................................................................1
1. General.....................................................................................................................1
2. Specifications ...........................................................................................................1
3. General Description.................................................................................................5
4. Plumbing System Description...................................................................................8
5. Electronic Control Panel .........................................................................................10
6. Installation in Galley Compartment.........................................................................11
7. Installation/Removal Instruction..............................................................................12
8. Functional test Procedure.......................................................................................15
9. Preparing Coffee ....................................................................................................15
10. Preparation of Cappuccino Coffee ........................................................................16
11. Regulation of Water Amount .................................................................................17
12. Heater Exchanger Temperature Setting................................................................19
TESTING AND FAULT ISOLATION ..........................................................................1001
1. General...............................................................................................................1001
2. Trouble shooting table ........................................................................................1001
SCHEMATIC AND WIRING DIAGRAMS...................................................................2001
1. General...............................................................................................................2001
DISASSEMBLY .........................................................................................................3001
1. General...............................................................................................................3001
2. Procedures .........................................................................................................3001
CLEANING ................................................................................................................4001
1. General...............................................................................................................4001
2. Cleaning .............................................................................................................4001
3. Recommended Cleaning Items ..........................................................................4002
CHECK ......................................................................................................................5001
General......................................................................................................................5001
1. Preventive Maintenance .....................................................................................5001
2. Daily Maintenance ..............................................................................................4002
REPAIR .....................................................................................................................6001
1. General...............................................................................................................6001
2. Recommended Repair Items..............................................................................6001
ASSEMBLY ...............................................................................................................7001
1. General...............................................................................................................7001
2. Procedure...........................................................................................................7001
FITS AND CLEARANCES .........................................................................................8001
SPECIAL TOOLS, FIXTURES AND EQUIPMENT....................................................9001
ILLUSTRATED PARTS LIST...................................................................................10001
1. General.............................................................................................................10001
2. Numerical Index ...............................................................................................10001
3. Detailed Parts List ............................................................................................10001
SPECIAL PROCEDURES .......................................................................................11001
1. Heaters Descaling ............................................................................................11001
TOC
25-34-61 2 of 2
July 17/06
REMOVAL ...............................................................................................................12001
INSTALLATION .......................................................................................................13001
SERVICING.............................................................................................................14001
STORAGE ...............................................................................................................15001
REWORK ................................................................................................................16001
LEP
25-34-61 Page 2 of 2
July 17/06
INTRODUCTION
1. General
This manual has been completed in accordance with the requirements set forth in the
ATA 100 “Specification for Manufacturers' Technical Data”. The purpose of the manual
is to provide the airline maintenance and repair technicians appropriate repair and
maintenance instructions to repair an unserviceable coffee maker and facilitate its
return to service.
A. The HFE95-20D espresso coffee maker has been manufactured exclusively by:
Iacobucci HF Electronics s.r.l.
Località Colle Baiocco
030l3 Ferentino (FR)
Italy
Tel: +39-0775-22491
Fax: +39-0775-224010
Cage code: AEAA2
B. The operational integrity, reliability, functionality and durability will be preserved
solely if the following criteria is strictly adhered to:
(1) Only Original Equipment Manufacturer (OEM) materials and spare parts are
used in the maintenance, repair, and/or overhaul of the coffee maker.
(2) The maintenance and repair instructions are followed by authorized and
qualified maintenance personnel under standard workshop practices,
procedures and conditions in appropriately approved repair stations or
shops.
C. This manual is to be used by applicable airline maintenance personnel or their
designated agents. Under no circumstances may this manual be copied or
distributed to unauthorized third parties or other persons not directly involved in
the maintenance, repair, and/or overhaul of the coffee maker, without the
express written authorization of Iacobucci HF Electronics.
2. Manual Layout and Format

This manual contains a general description and operation guidelines along with
instructions for the maintenance and repair, disassembly/assembly, cleaning and
storage procedures for the coffee maker. This information is followed by the Illustrated
Parts List (IPL) containing exploded drawings noting applicable part numbers of the
major assemblies, sub-assemblies and sub-sub-assemblies.
3. Revisions
This manual will be updated and revised as necessary. All pages affected will be
reissued and the Record of Revision Page will be updated accordingly to show the
latest revision number and date with initials and other remarks.
Any changing of data by uncertified revisions or amendments or temporary revisions
or amendments invalidates any initial certification of this manual relative to the part(s)
revised.
INTRODUCTION
25-34-61 1 of 2
July 17/06
4. Abbreviations
AN Army Navy Standard
AR As required
Assy Assembly
Con’t Continued
CMM Component Maintenance Manual
DIN Deutsches Institut für Normung e.V.
EFF Effectivity
Extr Extrusion
Fig(s) Figure(s)
FSCM Federal Supply Code for Manufacturers
IPL Illustrated Parts List
LG Long
LH Left handed
MIL Military Specification
MS Military Standard Specification
N/A Not Applicable
NAS National Aircraft Standard
NHA Next higher assembly
No. Number
OEM Original Equipment Manufacturer
P/N Part Number
Ref Reference
RF Reference
Req Required
RH Right handed
SAE Society of Automotive Engineers
SB Service Bulletin
SUPSD Superseded
SUPSDS Supersedes
Tot Total
UNI Italian National corporate of Unification
INTRODUCTION
25-34-61 2 of 2
July 17/06
DESCRIPTION AND OPERATION
1. General
The “Espresso Maker” HFE95-20D produces espresso coffee onboard aircraft through
a unique press system providing ideal extraction temperature on the coffee pod
whereby all the qualities of the espresso coffee are obtained.
2. Specifications
A. General Dimensions
Length: Max. 346.5 mm (13.64”)
Width: Max. 160.0 mm (6.30”)
Height: Max. 304.0 mm (11.97”)
B. Weight
Gross/Empty Weight: Max. 12.0 Kg (26.45 lb)
C. Electrical Characteristics
Power Supply: 115V, Three Phases, 400 Hz
Power Consumption: Max. 2750W
Connector: HFE07-49 (Ref. MS3106A-16S-1P with crimped
contacts)
Max Amps per Phase: Ph_A: 7.0 Amps
Ph_B: 7.6 Amps
Ph_C: 7.2 Amps
D. Water Supply
Water Pressure Range: From 0.3 Bar (4.35 psi) to 3.0 Bar (43.5 psi)
preferred from 1.5 Bar (21.8 psi) to 2 Bar (29.0 psi)
Water Temperature Range: From 4°C (39°F) to 38°C (100°F) [preferred from
10°C (50°F) to 25°C (77°F)]
Preferred Water pH Value: From 6.8 to 7.3
Inlet Connector: Hansen 2KLF16
25-34-61 Page 1
July 17/06
FIGURE 1-FRONT VIEW
25-34-61 Page 2
July 17/06
FIGURE 2-SIDE VIEW
25-34-61 Page 3
July 17/06
FIGURE 3-BACK VIEW
Page 4
25-34-61 July 17/06
3. General Description
The HFE95-20D espresso maker, for its dimensions, weight, electrical and water
line couplings, is interchangeable and compatible with coffee makers currently in
service and because of the absence of a pressurized boiler, there is no danger of
explosion.
All applicable placards, identification tags, particular instructions for operation and
the warnings of potential danger are in compliance with the applicable regulations.
A. General Technical Characteristics
All materials used are of aeronautical type and treated to withstand corrosion.
All sharp corners and angles of the espresso maker are rounded to avoid
injury.
Particular attention has been taken to guarantee the highest hygiene and for
rapid and easy cleaning of its parts.
B. Mechanical Specification
In general, since the espresso maker is destined for aeronautical use, the
mechanical functions are in compliance with the highest quality standards.
In order to minimize electrolytic corrosion between aluminum alloy parts and
stainless steel structures, all light alloy parts are anodized prior to assembly.
C. Bottom and Frame
These parts are constructed of milled aluminum to guarantee its strength.
D. Top and Handle
The top of the espresso maker is black anodized aluminum. There is a
recessed handle that can be used to transport the unit when disconnected
from its galley compartment.
E. Heat Exchangers
There are three exchangers, two for the sections that produces coffee and
one for the section that produces steam, all made from anodized/ Teflon
coating aluminum, which heat the water only as it flows through the
exchangers and therefore there is no increase in the pressure.
F. Electrovalves
There are two types of electrovalves. “Two way” electrovalves control the
water flow by opening and closing. “Three way” electrovalves work the same
way but also provides a path for the waste water to exit the system.
G. Pumps
The water is pumped by a membrane vibration system that provides water to
the heat exchangers.
Page 5
25-34-61 July 17/06
H. Flowmeters
Controls the preprogrammed amount of water necessary to make an espresso or
a long coffee and also acts as a safety sensor for the complete waterline system
(e.g. if a waterline breaks, the water flow stops and the flowmeter will inform the
CPU, which automatically turns the espresso maker into Fail condition.).
I. Microswitch
It is a protection feature so that the espresso maker can not operate with the
handle in the upright position.
J. Transformer
It is used to decrease the voltage from 115V to 21V for the electrovalves and
other electronic components using low voltage. The transformer is equipped with
an internal thermal fuse and an external current fuse.
K. Temperature Probes
Reads the surface temperature of the heat exchangers which is transmitted to
the CPU. When the heat exchangers have reached their working temperature the
probes transmit this to the CPU, who controls the LED board.
L. Thermal Circuit Breaker
They are an overheat protection that can be manually rearmed. One thermal
circuit breaker is placed on each phase of the heating elements, three per
exchanger.
M. Electrical Specification
All electrical components are in compliance with applicable military or other
internationally recognized standards.
N. Microcontroller
The microcontroller consists of a single chip. Operating on internal software, it is
possible to perform modifications on any functional cycle, personalizing it to
exact customer requirements.
O. Electrical Connections and Wiring
High temperature resistant and fireproof wiring is used throughout the espresso
maker. Suitable anchorage assures that all wiring does not interfere with any
metal parts. The use of protective sleeves around critical parts assures
protection against wire chafing. Critical connections, due to their closeness to
potential humid areas, are treated on the surface with a special coating.
25-34-61 Page 6
July 17/06
P. Circuit Breaker
To protect the galley electrical system against overload due to possible failure of
the espresso maker, there is a three phases circuit breaker (10 Amps per phase)
mounted between the electrical wiring of the unit and the supply connector. The
reset knob of the circuit breaker is positioned on the back of the unit.
Q. Circuit Boards
The electronic part of the HFE95-20D espresso maker uses circuit boards. The
installation of the components are in accordance with MIL STD 2000, as are all
inspection procedures. The most critical components are anchored to the circuits
by means of a specific fixative resin to protect against vibration.
The circuit boards are also treated with a protective coating on the surface to
protect against fungus, humidity and premature aging.
(1) CPU BOARD - receives signals from analogue and digital inputs which are:
the pressure safety switch, handle microswitches, flowmeters, piezoelectric
switches from the front panel, temperature probes. The CPU board also
sends out signals (according to the software in the microcontroller) to
supply the outputs which are : electrovalves, pumps, resistor, LEDs on the
front panel, relays installed on the 24V board and 115V board.
(2) 24V BOARD – receives the 21 Vac from the transformer and rectifies it to
24 Vdc in order to supply electrovalves and other boards.
(3) 115V BOARD – is used to filter the115 Vac three phase power supply and
via a relay it connects the input power supply to the other boards.
(4) PUMP BOARD – rectifies the 115Vac, 400Hz to a Vdc used to supply the
pumps.
(5) POWER BOARD - is the power circuit which controls the switching of the
three phases 115Vac, 400Hz for the heat exchanger resistors and converts
the 24 Vdc coming from the 24V board into 5 Vdc in order to supply the
microcontroller.
(6) LED BOARD - is designed to display information on the front panel and
amplifies the signals coming from the front panel.
25-34-61 Page 7
July 17/06
4. Plumbing System Description
A. The schematic diagram of the internal plumbing system of the unit is illustrated
below in Fig. 4.
(1) Pressure safety switch
(2) Inlet 2-way electrovalve
(3) Hot water section pump
(4) Steam section pump
(5) Left flowmeter
(6) Right flowmeter
(7) Unidirectional valve
(8) Left hot water 3-way electrovalve
(9) Right hot water 3-way electrovalve
(10) Steam 3-way electrovalve
(11) Left hot water exchanger
(12) Right hot water exchanger
(13) Steam exchanger
(14) Left hot water outlet
(15) Right hot water outlet
Steam outlet 3-way electrovalve
FIGURE 4-SCHEMATIC PLUMBING DIAGRAM
25-34-61 Page 8
July 17/06
B. Water Pressure Line Data (See Figure 4)

Whenever the water input pressure reaches low values (when water is missing) it
is sensed by the pressure safety switch (1) which blocks all the functions.
For the hot water (coffee) sections, the water is fed by the pump (3) and
controlled by the solenoid valve (8) and (9), respectively and by the outlet valves
(14) and (15), respectively. The water is heated by the heat exchangers (11) and
(12), respectively. The amount of water is measured by the flowmeters (5) and
(6), respectively. The amount of water for each type of coffee and for each
section is possible to be set to personal preferences via software.
For the steam section, the water is fed by the pump (4), through unidirectional
valve (7), controlled by the solenoid valves (10 & 16) and heated by heat
exchanger (13). When the steam function is selected they are all activated for 1
(one) minute. The opening of each valve is synchronous with the safety solenoid
valve (2).
The three sections are independent from each-other, they can work together or
separately
25-34-61 Page 9
July 17/06
5. Electronic Control Panel

(1) Handle
(2) Electrical Switch: “LARGE CUP” / Indicator Light: Yellow LED
(3) Electrical Switch: “SMALL CUP” / Indicator Light: Yellow LED
(4) Electrical Switch: “ON/OFF” / Indicator Light: Red LED
(5) Electrical Switch: “STEAM” / Indicator Light: Yellow LED
(6) Electrical Switch: “SMALL CUP” / Indicator Light: Yellow LED
(7) Electrical Switch: “LARGE CUP” / Indicator Light: Yellow LED
Indicator Light: “READY” Yellow LED
(8) Indicator Light: “NO WATER” Red LED
(9) Indicator Light: “FAIL” Red LED
(10) Run time indicator
(11) Pod Holders
(12) Steam outlet
FIGURE 5-OPERATING SCHEMATIC DRAWING
25-34-61 Page 10
July 17/06
SAFETY INSTRUCTIONS
B. Read the instructions carefully before use and keep them for future reference.
C. See that the system voltage corresponds to that indicated on the rating plate of
the appliance (115V).
D. Do not use the appliance if the water connector is not attached properly.
E. The appliance should be disconnected:

(1) if any anomaly occurs while the water is flowing
(2) before each cleaning or maintenance operation
6. Installation in Galley Compartment

Installing HFE95-20D into a galley compartment: pull the latch and push the machine
onto the rail system until the electrical and water line connectors are attached, let go of
the latch and check that it has locked the machine into place.
FIGURE 6-INSTALLATION DRAWING
25-34-61 Page 11
July 17/06
7. Installation/Removal Instruction
A. Installation in the Galley Compartment
(1) Pull the latch pin (Fig. 1) and push the machine onto the rail system until the
electrical and water line connectors are attached. Release the latch pin and check
that the unit is locked.
(2) Lock the latch screw (Fig. 2) in a clockwise direction until it stops (do not
tighten too strong).
B. Removal from the Galley Compartment
(1). Unlock the latch screw (Fig. 2) in an anticlockwise direction until it stops.
(2). Pull the latch pin (Fig. 1) and pull out the unit from the compartment.
NOTE: Don’t try to pull the latch pin without unlocking the locking screw
(possible breaking of the pin latch).
25-34-61 Page 12
July 17/06
Pin Latch
Latch locking screw
FIGURE 7-LATERAL VIEW
25-34-61 Page 13
July 17/06
Latch locking screw
FIGURE 8-FRONTAL VIEW
25-34-61 Page 14
July 17/06
8. Functional test Procedure
A. Before operating, make sure that the espresso maker is attached properly.
B. Turn the machine on by pressing the "ON/OFF" button. The indicator light will
illuminate.
C. The machine will perform an auto-check, then the machine starts warming up.
D. If you push any of the front panel buttons as the machine is warming up you will
hear a beep, this means that the machine is not yet ready to use since the
heating elements have not yet reached work temperature.
E. After about two minutes the "READY" indicator light will illuminate signifying the
machine is ready to operate.
9. Preparing Coffee
CAUTION: If you are using your machine for the first time, it must be thoroughly
cleaned before use.
CAUTION: The machine will not make coffee with the handle in the upright
position. It must be brought down onto the coffee pod.
A. Press the "ON/OFF" button. The "ON/OFF" indicator light will illuminate. Wait for
the temperature indicator light "READY" to illuminate, when it does the machine
is ready to operate.
B. Place a coffee pod in either or both the coffee pod holders.
C. Bring the handle down into the locked position.
D. Place the coffee cup under the correspondent coffee pod holder(s).
E. Select the intended coffee type: press "SMALL CUP" for an espresso, or press
"LARGE CUP" for a long coffee, corresponding to the pod holder selected.
F. The machine will then make the intended type of coffee you select. When the
machine has finished its brewing cycle, lift the handle, take out the used coffee
pod and repeat, if required, the brewing cycle beginning from point B and on.
G. Clean the machine, if necessary for a later use.

NOTE: If the espresso maker fails to operate during any of the above mentioned
procedures see “Testing and Fault Isolation”, page 1001
25-34-61 Page 15
July 17/06
10. Preparation of Cappuccino Coffee

Steam can be used to produce milk foam for cappuccino coffee, hot chocolate and to
heat water (for tea and other hot drinks). The steam function allows you to make an
ample amount of milk foam for the preparation of cappuccino coffee.
A. Press the "ON/OFF" button. The "ON/OFF" indicator will illuminate. Wait for the
temperature indicator light "READY" to illuminate, when it does the machine is
ready to operate.
B. Place a half full cup of milk under the steam outlet spout.
C. With the cup of milk under the steam outlet spout, press the "STEAM SYMBOL"
button to start the steam function, keep frothing the milk until satisfactory foam is
created. The steam will remain on for approximately one minute or press the
"STEAM SYMBOL" button again to turn it of earlier. If one minute is not enough
press the "STEAM SYMBOL" button again to start another cycle.
D. To froth the milk properly, apply circular and top to bottom movements. Note that
the pump operates intermittently, which is a normal functioning.
E. When the milk is hot and foamed press the "STEAM SYMBOL" button to turn off
the steam function, unless it has automatically stopped.
F. Insert the cup under the coffee pod holder, place a coffee pod onto the filter and
bring the handle down and press the "SMALL CUP" button. When the brewing
cycle is finished the cappuccino is ready to serve.
G. Clean the plastic steam spout immediately after operation, using a damp sponge,
and again operating the "STEAM SYMBOL" button to clean it inside.
NOTE: The milk foam can also be prepared in a jug and the foam poured onto a cup
of espresso.
NOTE: The steam spout must be replaced with a new spout after each flight.
NOTE: The steam and coffee functions can be used simultaneously and the steam
function unlike the coffee function works with the handle in either up or locked
position.
NOTE: If the coffee maker fails to operate for any of the above mentioned procedures,
see “Testing and Fault Isolation”, page 1001.
25-34-61 Page 16
July 17/06
11. Regulation of Water Amount

The amount of water used to make an espresso is preset to a recommended level
when you receive the espresso maker:
One long coffee (RH or LH): 60 g (or about 60ml)

Two long coffees (RH and LH): 50g (or about 50ml)
One coffee (RH or LH): 45g (or about 45ml)
Two coffees (RH and LH): 35g (or about 35ml)
Of course also a tolerance of +/- 5g will be given.
If you want to reset the quantity of water for a cup of coffee, espresso or long coffee,
follow the steps below:
A. Make sure that the espresso maker is turned off.
B. Remove the upper cover as described in the section "disassembly".
C. Turn on the espresso maker by pressing the “ON/OFF” button and prepare it to
make an espresso.
D. To insert the coffee pod inside the pod holder and bring the handle down into the
locked position.
E. Referring to Figure 7 locate the CPU circuit board. On the CPU board in the far
right corner (when facing the espresso maker) there is a small microswitch.
Press the microswitch down and hold it, then start a brewing cycle by pressing
the “small cup symbol button” or “large cup symbol button” from either the left or
the right side depending on in which of the four you want to change the water
quantity. After you started the brewing cycle release the microswitch.
F. When the coffee has reached the amount that you desire turn off the brewing
cycle by repressing the same button as you started it with.
G. Make an espresso to check that the amount turns out the way you wanted, if not
repeat the process.
H. Turn off the espresso maker and mount the top cover back onto the unit.
25-34-61 Page 17
July 17/06
FIGURE 7-WATER AMOUNT REGULATION
25-34-61 Page 18
July 17/06
12. Heater Exchanger Temperature Setting

The setting of the temperature of the heater exchangers is necessary after the
replacement of the CPU Board (176-12A) or after the replacement of the
temperature probes.
In figure 8 is showed the control of temperature for each heater.
A. Put the temperature probe in the test point on the heater.
B. Set the trimmers to reach the follow data:

• Coffee section, in standby condition, from 91°C (195.8°F) to 95°C (203°F)
• Steam section, in standby condition, from 131°C (267°F) to 135°C (275°F).
NOTE: Turning clockwise, the heat exchanger temperature grows up.
NOTE: Turning counterclockwise, the heat exchanger temperature goes down.
NOTE: The setting of the temperatures should be performed after 5 minutes from
the last function.
Left Side Temperature

Temperature steam
Right Side Temperature
Not in used
Microswitch for regulation of water

amount
FIGURE 8-WATER AMOUNT REGULATION
Page 19
25-34-61 July 17/06
TESTING AND FAULT ISOLATION
1. General
Some problems which may arise are listed below with their probable cause and
the corrective action that should be taken.
2. Trouble shooting table

Refer to the wiring diagram for the components described in this troubleshooting
table.
ISOLATION
TROUBLE PROBABLE CAUSE CORRECTIVE ACTION
PROCEDURE
On/Off LED does not light Power not reaching the Check power supply in See galley maintenance
unit the galley
Electrical connector not Check pin connector and Adjust so that the
properly fitted into the socket connector properly fits
socket
Electrical Connector Check connector Replace electrical

broken connector
Circuit breaker opened Check circuit breaker Reset circuit breaker
FC2 flat cable not Check FC2 flat cable Adjust so that the FC2
properly connected connection cable is properly
connected
Transformer fuse open Check the fuse on the Replace the fuse
transformer
Transformer defective Measure with a Replace transformer
multimeter the voltage
between pin 3 and pin 4
of the transformer (must
be 21V ac+/-2V as the
coffee maker is
connected to galley
power supply)
24V board fuse open Check the fuse on the Replace the fuse
board
24V Board defective Check green LED on the Replace 24V board
24V board (must be On
as the coffee maker is
connected to galley
power supply)
LED board defective Replace LED Board
Front panel defective Replace front panel
25-34-61 Page 1001

July 17/06
ISOLATION
PROCEDURE
Auto-check cycle FC2 flat cable not Check FC2 flat cable Adjust so that the FC2
repeated continuously properly connected connection cable is properly
connected
115V board defective Replace 115V board
Microcontroller defective Using the PLCC

extraction tool replace the
Microcontroller
CPU board defective Replace CPU board

No water LED is lit Water not reaching the Check water supply in the See galley maintenance
unit galley
Water connector not Check connector and Adjust so that the

properly fitted into the socket connector properly fits
socket
Water connector distorted Check connector Replace connector
Pressure safety switch Check leaking or scaling Replace pressure safety

defective in pressure safety switch switch
Pressure safety switch Check wires no. 16 and Change wiring and/or re-
wire interrupted 72 in pin 4 and 1 of the solder
pressure safety switch
Ready LED remains Off Thermal circuit breaker With a multimeter Reset the thermal circuit
after more than 3 minutes opened measure the electrical breaker(s) which is (are)
when the machine is On continuity of each thermal found Opened
circuit breaker( 9 in total)
installed in the heaters
connected
Wires installed on the J10 Check the terminal point Adjust so that the wires
connector not properly of wires in J10 connector are properly connected
connected
Power board defective Replace power board
LED board defective Replace LED board
25-34-61 Page 1002

July 17/06
ISOLATION
PROCEDURE
Coffee function is not Ready LED is Off Wait for 2 minutes (if
admitted Ready LED remains Off
see section “Ready LED
remains Off ....” in this
troubleshooting table.
connected
connected
P1 connector not properly Check P1 connection Adjust so that P1 is

connected to CPU board properly connected
J11 connector not Check J11 connection Adjust so that J11 is

properly connected to properly connected
CPU board
Handle microswitches Check wires n°.15, 13 Change wiring and/or re-

wires interrupted and 73 in pin 2 and 3 of solder
each handle microswitch
Handle microswitches Check handle Replace handle

doesn’t turn on microswitches (there microswitches (if no one
must be electrical is turned On).
continuity from pin 2 to
pin 3 of microswitches)

microcontroller
25-34-61 Page 1003

July 17/06
ISOLATION
PROCEDURE
Steam function is not Ready LED is Off Wait for 2 minutes (if
admitted Ready LED remains Off
see section “Ready LED
remains Off ....” in this
troubleshooting table
connected
connected
P1 connector not properly Check P1 connection Adjust so that P1 is

connected to CPU board properly connected
J11 connector not Check J11 connection Adjust so that J11 is

properly connected to properly connected
CPU board

microcontroller

Hot water for the coffee Filter clogged Check filter Change filter
sections is not running
Check coffee pod Check coffee pod Clean/replace pod
compressor compressor compressor
Fuse on Pump Board Check the fuse Replace the fuse

open
Pump board defective With a multimeter Replace pump board
measure the Vac from pin
2 to pin 3 of J7 connector
(must be 60V +/- 10V
while coffee section is
On)
Pump defective Replace pump
Electrovalve EVHWL or Replace electrovalve

EVHWR and/or EV
defective
Heat exchanger clogged Clean/replace heat

exchanger
25-34-61 Page 1004

July 17/06
ISOLATION
PROCEDURE
Steam is not running Steam outlet clogged Replace steam outlet
Fuse on Pump Board Check the fuse Replace the fuse

open
Pump Board defective With a multimeter Replace Pump board
measure the Vac from pin
1 to pin 2 of J7 connector
(must be 20V +/- 5V while
Steam section is On)
Pump defective Replace pump
Electrovalve EV and/or Replace electrovalve

EVS and/or EVS2
defective(s)
Heat exchanger clogged. Check heat exchanger Clean/replace heat

exchanger
Fail LED is lit immediately Wires in temperature Check wires of Change wiring and/or re-
after the machine has probes broken temperature probes solder
been turned ON
J11 Connector not Check J11 connection Adjust so that J11 is
properly connected to the properly connected
CPU board
Temperature probes Replace temperature

broken. probes.
Frequency of power Check galley power See galley maintenance

supply is out of the range supply
from 370Hz to 430Hz
Fail LED is light during a Flowmeter defective (it Check flowmeters and Replace flowmeter and /
coffee brewing doesn’t measure the the waterline or repair defective parts
water flow) of the waterline
Ready LED remains Off Exchangers temperature Check thermal circuit Reset the thermal circuit
for more than 2 min is low. breakers (there must be breaker(s) which is (are)
electrical continuity from found opened
pin 1 to pin 2 of each
thermal circuit breaker)
Temperature probes Replace temperature

defective probes
J10 Connector not Check J10 connection Adjust so that J10 is

properly connected to the properly connected
Power board
connected
25-34-61 Page 1005

July 17/06
ISOLATION
PROCEDURE
Water leaking from the Holder in wrong position Check where around the Adjust to the right position
coffee pod holder coffee pod the leak is
O-ring worn or broken Check O-ring Change O-ring
Filter missing Check filter Place a new filter
Pod misplaced Check pod Change pod

Water leaking from the Ruptured or cracked tube Check all tubes Change tube as needed
unit
Tube connections loose Check all tube Reattach and/or secure
or detached connections
Exchanger leaking Check exchanger Change exchanger
25-34-61 Page 1006

July 17/06
SCHEMATIC AND WIRING DIAGRAMS
1. General
This section includes schematic diagrams, drawings and lists of the water line and
wiring to show the flow (of water and current) and the position of all components.
A. Water Line
(1) Water line 3-D drawing
(2) Water line component list
B. Wiring
(1) Wiring schematic diagram
(2) Wiring installation drawing
(3) Wiring path list
25-34-61 Page 2001

July 17/06
FIGURE 9-PIPING DIAGRAM
25-34-61 Page 2002

July 17/06
EXTERNAL INTERNAL
FIG PART LENGTH TOTALLY
DESCRIPTION DIAMETER DIAMETER
ITEM NUMBER (mm) REQUIRED
(mm) (mm)
10 - FOR REFERENCE ONLY - - - -
40 TT003 TUBE, TEFLON 6 4 60 RF
50 31400600 Y ADAPTER - - - -
290 TP004 TUBE, POLYURETHANE 6 4 90 RF
-290 TT010 TUBE, TEFLON if “V” crossed 6 4 80 RF
in the Status Rev
25-34-61 Page 2003

July 17/06
EXTERNAL INTERNAL
FIG PART LENGTH TOTALLY
DESCRIPTION DIAMETER DIAMETER
ITEM NUMBER (mm) REQUIRED
(mm) (mm)
600 HFE07-72 QUICK RELEASE ADAPTER - - - RF
in the Status Rev
in the Status Rev
in the Status Rev
660 31400600 Y ADAPTER - - - -
670 31400600 Y ADAPTER - - - -
in the Status Rev
in the Status Rev
780 01270600 BUSHING - - - AR
25-34-61 Page 2004

July 17/06
FIGURE 10-WIRING DIAGRAM
25-34-61 Page 2005

July 17/06
REF. P/N DESCRIPTION QTY

FT HFE07-2406 FUSE OF TRANSFORMER 1
TR HFN34 TRANSFORMER 1
TPS HFE198 TEMPERATURE PROBE (STEAM) 1
TPHWR HFE222 TEMPERATURE PROBE (HOT WATER) 1
TPHWL HFE222 TEMPERATURE PROBE (HOT WATER) 1
SWP PS1401 PRESSURE SAFETY SWITCH 1
R2A 157-550 POWER RESISTOR 1
PS 1-48-055-0 PUMP (STEAM) 1
PHW 1-48-055-0 PUMP (HOT WATER) 1
FB2 7028011 FUSE OF THE BOARD 1
PB19 HFE07-21 PUMP BOARD 1
PB1 186-12A POWER BOARD 1
P1 0967209560400 CONNECTOR 1
OTHRC HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHRB HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHRA HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHSC HFE07-07 THERMAL CIRCUIT BREAKER 1
OTHSB HFE07-07 THERMAL CIRCUIT BREAKER 1
OTHSA HFE07-07 THERMAL CIRCUIT BREAKER 1
OTHLC HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHLB HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHLA HFE07-52 THERMAL CIRCUIT BREAKER 1
MH2 HFE07-13 MICROSWITCH 1
LB 166-12A LED BOARD 1
J11 0967209470400 CONNECTOR 1
J10 MSTB 2.5/16-STF-5.08 CONNECTOR 1
J9 0967209470400 CONNECTOR 1
J1 HFE07-49 ELECTRICAL CONNECTOR 1
FP HFE980C FRONT PANEL 1
FLOWR 9743812 FLOWMETER 1
FLOWL 9743812 FLOWMETER 1
FC5 FC5-10 REV.A RAYCHEM SPEC. 55 AND 22 1
FC3 FC3-20D 16 PIN FLAT CABLE OR 16 PIN TEFLON FLAT 1
CABLE (P/N F28075-16-050-55)
CABLE (P/N F2807S-26-050-55)
FC1 FC1-20D 9 PIN FLAT CABLE OR 9 PIN TEFLON FLAT CABLE 1
(P/N F2807S-26-050-55)
EVS2 HFE07-39 ELECTROVALVE (STEAM OUTLET) 1
EVS HFE07-39 ELECTROVALVE (STEAM) 1
ES SE20D STEAM EXCHANGER 1
EVHWR HFE07-40 ELECTROVALVE (HOT WATER) 1
EVHWL HFE07-40 ELECTROVALVE (HOT WATER) 1
EV HFE07-38 ELECTROVALVE (INLET) 1
EHWR HWER20D HOT WATER EXCHANGER 1
EHWL HWEL20D HOT WATER EXCHANGER 1
25-34-61 Page 2006

July 17/06

DC1 HFE07-01 DIGITAL RUN TIME INDICATOR 1
CB10A HFE07-19 CIRCUIT BREAKER 10A 1
CB1 176-12A CPU BOARD 1
B6 67-1A 115V BOARD 1
B2 206-12A 24V BOARD 1
25-34-61 Page 2007

July 17/06
Figure 1 -
ITEM PIN TO PIN COLOR AWG
ROM
1 J3 4 J11 8 WHITE 22
2 J3 8 J11 9 WHITE 22
3 J7 1 PS 1 WHITE 22
4 J7 2 PHW 2 WHITE 22
5 J7 3 PHW 1 WHITE 22
6 J11 4 TPHWL 1 WHITE 22
7 J11 5 TPHWL 2 WHITE 22
8 J11 6 TPHWR 1 WHITE 22
9 J11 7 TPHWR 2 WHITE 22
10 J11 2 TPS 1 WHITE 22
11 J11 3 TPS 2 WHITE 22
12 MH1 1 MH2 1 WHITE 22
13 MH1 2 MH2 2 WHITE 22
14 J11 1 FLOWL T WHITE 22
15 P1 3 MH1 2 WHITE 22
16 P1 5 SWP 4 WHITE 22
17 P1 6 FLOWL + WHITE 22
18 P1 7 FLOWL P WHITE 22
19 P1 8 FLOWR P WHITE 22
20 J9 1 EVHWL 2 WHITE 22
21 J9 2 EVS 2 2 WHITE 22
22 J9 6 EV 1 WHITE 22
23 J9 3 EVHWL 1 WHITE 22
24 J9 4 EVHWR 1 WHITE 22
25 J9 5 EVS2 1 WHITE 22
26 J4 3 CB10A A2 WHITE 16
27 J4 4 CB10A B2 WHITE 16
28 TR 5 CB10A C2 WHITE 16
29 J1 E TR 2 WHITE 16
30 J5 2 R1A 2 WHITE 16
31 J6 2 R2A 2 WHITE 16
32 J4 7 J10 16 WHITE 16
33 J4 10 J10 9 WHITE 16
34 J4 8 J10 8 WHITE 16
35 J4 9 J10 4 WHITE 16
36 J3 5 J8 1 WHITE 22
37 J3 6 J8 4 WHITE 22
38 J3 7 J8 2 WHITE 22
39 J3 2 TR 3 WHITE 22
40 J3 3 TR 4 WHITE 22
25-34-61 Page 2008

July 17/06
Figure 2 -
ROM
41 J10 3 OTHLC 1 WHITE 16
42 J10 7 OTHLB 1 WHITE 16
43 J10 15 OTHLA 1 WHITE 16
44 J10 2 OTHRC 1 WHITE 16
45 J10 6 OTHRB 1 WHITE 16
46 J10 14 OTHRA 1 WHITE 16
47 J10 1 OTHSC 1 WHITE 16
48 J10 5 OTHSB 1 WHITE 16
49 J10 13 OTHSA 1 WHITE 16
50 J1 B CB10A A1 WHITE 16
51 J1 C CB10A B1 WHITE 16
52 J1 D CB10A C1 WHITE 16
56 J5 1 J6 1 WHITE 16
57 R1A 1 R2A 1 WHITE 16
58 PHW 2 PS 2 WHITE 22
59 EVHWL 3 GND - BLACK 16
60 EVHWR 3 GND - BLACK 16
61 EVS 3 GND - BLACK 16
62 EVS 2 3 GND - BLACK 16
63 EV 3 GND - BLACK 16
64 ES 2 GND - BLACK 10
65 EHWL 2 GND - BLACK 10
66 EHWR 2 GND - BLACK 10
67 J4 1 GND - BLACK 16
70 J1 F GND - BLACK 16
71 FLOWL T FLOWR T WHITE 22
72 FLOWR T SWP 1 WHITE 22
73 P1 9 MH1 1 WHITE 22
74 FLOWL + FLOWR + WHITE 22
75 EVHWL 2 EVS 2 WHITE 22
76 EVHWR 2 EVS2 2 WHITE 22
77 EVHWR 2 EV 2 WHITE 22
78 EVS2 2 EVS 1 WHITE 22
79 J4 5 TR 6 BLACK 16
80 J4 6 TR 1 BLACK 16
81 J1 G GND - BLACK 16
82 J10 11 EHWL 1 BROWN 16
83 J10 10 EHWR 1 BROWN 16
84 J10 12 ES 1 BROWN 16
92 J3 5 DC1 I WHITE 22
25-34-61 Page 2009

July 17/06
Figure 3 -
ROM
93 J3 4 DC1 P WHITE 22
94 J3 7 DC1 N WHITE 22
FC 1 PB 1 B115 V - 1..9 B6 POWER - 1..9
FC 2 PB 1 CPU - 1..26 CB 1 POWER - 1..26
FC 3 CB 1 LED - 1..14 LB
FC 4 LB KEYBOARD - 1..9 FP
FC 5 B6 CN1-1..3 PB19 CN1A-1..3
25-34-61 Page 2010

July 17/06
FIGURE 11-WIRING INSTALLATION DRAWING
25-34-61 Page 2011

July 17/06
FT HFE07-2406 FUSE OF TRANSFORMER 1
TR HFN34 TRANSFORMER 1
TPS HFE198 TEMPERATURE PROBE (STEAM) 1
TPHWR HFE222 TEMPERATURE PROBE (HOT WATER) 1
TPHWL HFE222 TEMPERATURE PROBE (HOT WATER) 1
SWP PS1401 PRESSURE SAFETY SWITCH 1
PS 1-48-055-0 PUMP (STEAM) 1
PHW 1-48-055-0 PUMP (HOT WATER) 1
PB19 HFE07-21 PUMP BOARD 1
PB1 186-12A POWER BOARD 1
P1 0967209560400 CONNECTOR 1
OTHRC HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHRB HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHRA HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHSC HFE07-07 THERMAL CIRCUIT BREAKER 1
OTHSB HFE07-07 THERMAL CIRCUIT BREAKER 1
OTHSA HFE07-07 THERMAL CIRCUIT BREAKER 1
OTHLC HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHLB HFE07-52 THERMAL CIRCUIT BREAKER 1
OTHLA HFE07-52 THERMAL CIRCUIT BREAKER 1
LB 166-12A LED BOARD 1
J11 0967209470400 CONNECTOR 1
J9 0967209470400 CONNECTOR 1
J1 HFE07-49 ELECTRICAL CONNECTOR 1
FP HFE980C FRONT PANEL 1
FLOWR 9743812 FLOWMETER 1
FLOWL 9743812 FLOWMETER 1
FC5 FC5-10 REV.A RAYCHEM SPEC. 55 AND 22 1
CABLE (P/N F28075-16-050-55)
CABLE (P/N F2807S-26-050-55)
FC1 FC1-20D 9 PIN FLAT CABLE OR 9 PIN TEFLON FLAT CABLE 1
(P/N F2807S-26-050-55)
EVS2 HFE07-39 ELECTROVALVE (STEAM OUTLET) 1
EVS HFE07-39 ELECTROVALVE (STEAM) 1
ES SE20D STEAM EXCHANGER 1
EVHWR HFE07-40 ELECTROVALVE (HOT WATER) 1
EVHWL HFE07-40 ELECTROVALVE (HOT WATER) 1
EV HFE07-38 ELECTROVALVE (INLET) 1
EHWR HWER20D HOT WATER EXCHANGER 1
EHWL HWEL20D HOT WATER EXCHANGER 1
25-34-61 Page 2012

July 17/06
DC1 HFE07-01 DIGITAL RUN TIME INDICATOR 1
CB10A HFE07-19 CIRCUIT BREAKER 10A 1
CB1 176-12A CPU BOARD 1
B6 67-1A 115V BOARD 1
B2 206-12A 24V BOARD 1
25-34-61 Page 2013

July 17/06
DISASSEMBLY
1. General
To proceed with disassembly, refer to the key index numbers as mentioned on the
exploded view illustrations in the IPL section.
2. Procedures
C. Covers (refer to IPL figure 1)

(1) Remove 3 screws (340), 2 screws (350), 3 screws (-360), 2 screws (-370)
and upper cover (330).
(2) Remove 3 screws (140), 1 screw (150), 1 screw (160), 3 screws (170), 3
screws (180), and side plate (130).
(3) Remove 2 screws (100), 2 screws (110), 2 screws (120) and side plate
(90).
(4) Remove 3 screws (-240), 1 screw (-250), 1 screw (-260), 3 screws (-270), 3
screws (-280), and side plate (230).
(5) Remove 2 screws (-200), 2 screws (-210), 2 screws (-220) and side plate
(190).
(6) Remove 2 screws (60) and cover plate (50).
D. Complete Spout Adapter (refer to IPL figure 1)
(1) Execute steps 1 through 3 in § A.
(2) Remove tube (570 fig. 10) from adapter 580 fig. 10)
(3) Remove complete spout adapter (380 fig.1).
E. Central Assembly (refer to IPL figure 2)
(1) Remove covers as in § A.
(2) Remove 3 screws (60), 3 lock washers (50), 3 washers (40) and 1 screw
(70)
(3) Remove 1 screw (520 fig.5)
(4) Remove central assembly (30).
F. Power Supply Assembly (refer to IPL figure 2)
(2) Remove 2 tubes (340 and 350 fig. 10) from Y adapter (360 fig. 10)
(3) Remove 2 screws (90).
(4) Remove power supply assembly (80).
G. Bottom Assembly (Refer to IPL figure 2)
(2) Remove central assembly as in § C and power supply assembly as in § D.
(3) Remove bottom assembly.
25-34-61 Page 3001

July 17/06
H. Pumps and Microswitches (refer to IPL figure 3)

(2) Remove central assembly as in § C.
(3) Remove 2 screws (250).
(4) Remove 2 self locking nuts (170), 4 washers (160 & 180) and 2 screws
(190).
(5) Remove 2 screws (210) and microswitch (200).
(6) Remove 2 screws (230) and microswitch (220).
(7) Remove 2 self locking nuts (70), 2 washers (60) and 2 screws (80).
(8) Remove pump (50) with adapters (30 & 40).
(9) Remove 2 self locking nuts (130), 2 washers (120) and 2 screws (140).
(10) Remove pump (110) with adapters (90 & 100).
I. Circuit Boards (refer to IPL figure 4)
(2) Remove power supply assembly as in § D.
(3) Remove 4 self locking nuts (630), 4 washers (620) and CPU board (610).
(4) Remove 2 screws (230) and 2 screws (410) and group of boards.
(5) Remove 4 self locking nuts (540), 4 washers (530) and Power board (520),
(6) Remove board protection (510) 2 screws (420), 4 standoffs (430 and 440)
and board support (400).
(7) Remove 4 standoffs (390) and 24V board (380).
(8) Remove 4 standoffs (370) and pumps board (-360B).
(9) Remove 4 standoffs (350) and 115V board (340).
J. Transformer (refer to IPL figure 4)
(2) Remove power supply assembly as in § D.
(3) Remove 2 screws (230) and 2 screws (410) and group of boards.
(4) Remove 4 self locking nuts (540), 4 washers (530), Power board (520) and
board protection (510).
(5) Remove 4 screws (500), board protection (470), 4 spacers (480) and
transformer (-490A).
K. Power Resistors (refer to IPL figure 4)
(2) Remove 2 screws (270), 2 self locking nuts (260), 2 washers (250) and
power resistor (240).
(3) Remove 2 screws (310), 2 self locking nuts (300), 2 washers (290) and
power resistor (280).
L. Pressure Safety Switch and 2-way Electrovalve (refer to IPL figure 4)
(2) Remove water connector (100) and assembly of pieces (110 &180).
(3) Remove pressure safety switch (180).
(4) Remove Y adapter (140) and electrovalve (-130A).
25-34-61 Page 3002

July 17/06
M. Electrical Connector (refer to IPL figure 4)

(2) Remove 2 self locking nuts (90), 2 washers (80), 2 washers (60), 2 screws
(70), 2 spacers (40), fixing spacer (50), o-ring (45) and electrical connector
(30).
N. Circuit Breaker (refer to IPL figure 4)
(2) Remove the circuit breakers nut and washer and the circuit breaker (210).
O. Flowmeters (refer to IPL figure 5)
(3) Remove 1 screw (330), 1 screw (340) and rear flowmeter assembly (-240A
& 320, 570 & 600).
(4) Remove 2 elbow adapters (240 & 260), 2 reducers (250 & 270), 3 screws
(310), 3 washers (290), 3 lock washers (300) and flowmeter (280).
(5) Remove 2 screws (230) and assembly of pieces (-140A & 220).
(6) Remove 1 elbow adapter (-160A), 1 straight adapter (-140A), 2 reducers
(150 & 170 ), 3 screws (210), 3 washers (190), 3 lock washers (200) and
flowmeter (180).
P. Latch (refer to IPL figure 5)
(3) Remove 2 nuts (560), 1 screw (550), 2 screws (540) and latch top guide
(530).
(4) Remove 1 self locking nut (450), 1 washer (440), 1 screw (460), 1 spring
(370), 3 clips (430), 2 CAMs (410 and 420), pin (350 & 360) and bushing
(380).
Q. Drain System (refer to IPL figure 5)
(3) 5 screws (70), 5 washers (50), 5 lock washers (60), drain (40) and seal
(30).
(4) Remove clip (90) and drain outlet (80).
(5) Remove hollow banjo bolt (120), 2 banjo bodies (130), straight adapter
(-110A) and tee (100).
25-34-61 Page 3003

July 17/06
Front Panel and LED Board (refer to IPL figure 6)

(8) Remove 4 self locking nuts (650), 4 washers (640) and LED board (630).
(9) Remove 2 screws (620), 2 self locking nuts (610), 2 washers (600), 4
washers (590), 8 nuts (580), 6 lock washers (570), 10 washers (560) and
front panel (550).
R. Exchangers (refer to IPL figure 6)
(3) Remove 2 screws (510), 2 lock washers (500), 2 washers (490), spacer
(470) and steam exchanger (480).
(4) Remove front panel as in § P. Remove front panel protection (520) and
attached PTL sheet (540) by removing 2 screws (530).
(5) Remove 2 screws (290), 2 lock washers (280) and assembly of pieces
(270, 300 & 460, 690 &720).
(6) Remove 4 screws (180) and assembly of pieces (170, 190 & 260)
(7) Remove 2 screws (260), 2 washers (240), 2 lock washers (250) and left
exchanger (230).
(8) Remove 2 screws (220), 2 washers (200), 2 lock washers (210) and right
exchanger (190).
S. Microcontroller (refer to IPL figure 1)
(1) Place the PLCC extraction tool into the two corner slots of the
microcontroller (70), there is only one possible way.
(2) Press the extraction tool together until the microcontroller (70) snaps out of
its position and becomes free.
(3) Remove the microcontroller (70).
25-34-61 Page 3004

July 17/06
CLEANING
1. General
The unit must be kept thoroughly cleaned and sanitized at all times to avoid bacteria
and other harmful substance buildup and thereby maintaining public health standards.
A thorough cleaning is needed before and after any maintenance or repair work is
performed.
Disconnect the appliance prior to any cleaning operation and leave it to cool.
If necessary, clean the appliance casing by using a damp sponge.
A. Any cleaning fluids or materials used must have the following characteristics:
(1) Non-flammable, non-toxic and non-abrasive.
(2) Odorless and no harmful vapors or fumes.
(3) Non-corrosive.
(4) Leaves no residual film.
(5) Harmless to stainless steel, aluminum and rubber.
2. Cleaning
CAUTION: DO NOT USE ABRASIVE CLOTH, CHLORINE BLEACH BASED
CLEANING AGENTS OR OTHER SPIRITS AND SOLVENTS.
CAUTION: DO NOT USE METAL POLISH/CLEANER ON ANY INTERNAL PARTS
OF THE ESPRESSO MAKER.
A. Bring the handle down into the locked position.
B. Press the "ON/OFF" button. The "ON/OFF" indicator will illuminate. Wait for the
temperature indicator light "READY" to illuminate, when it does the machine is
ready to operate.
C. Press the "SMALL CUP" button. After a few seconds, the water flows into the
filter cup.
D. When the water has reached its preset amount it stops automatically.
E. Repeat the operation for the other "SMALL CUP" button.
F. Press the "STEAM SYMBOL" button to start the steam function. Let the steam
flow through the outlet until it automatically stops.
G. Turn off the machine by pressing the "ON/OFF" button.
25-34-61 Page 4001

July 17/06
3. Recommended Cleaning Items

The following table lists recommended cleaning items and materials.
NOTE: Equivalent substitutes may be used for listed items.
ITEM IDENTIFICATION SOURCE
Cleaner Commercially available food Local purchase

handling equipment
cleaner/detergent
Sponge Standard Brand Local purchase
TABLE 4002 RECOMMENDED CLEANING ITEMS
25-34-61 Page 4002

July 17/06
CHECK
GENERAL
Inspections and checks must be carried out to unserviceable HFE95-20D espresso
makers to ascertain the level of repair work to be performed. All inspections and
checks must be carried out by authorized and qualified personnel only.
1. Preventive Maintenance
A. SCHEDULED MAINTENANCE
This section shall be divided in 3 sub-services (1), (2) and (3) designated as:
(1) Every 1 year/2500FH whichever comes first for which the following checks
shall be performed:
• Replace coffee filter
• Replace coffee O-ring
• Replace mushroom
• Replace spring
• Replace unidirectional valve
• Replace coffee electrovalves
• Replace steam electrovalves
• Inspect elbow adapters
• Inspect electronic boards
• Inspect electrical connectors
• Clean hydraulic circuit: 1. Descaling; 2. Sanification
• Clean unit (external and internal)
(2) Every 3 years/7500FH whichever comes first for which the following checks
shall be performed:
• Level “A” check
• Inspect/replace heating elements
• Inspect piping
• Inspect bearing ball
• Inspect elbow adapters
• Inspect/replace power connectors
(3) Every 6 years/14000FH whichever comes first for overhaul in Iacobucci H.Q.
(Head Quarters) repair station. The following checks shall be performed:
• All the checks performed at levels A and B
• Inspect/replace piping
• Inspect/replace flowmeters
• Replace pumps
• Replace electronic boards
• Inspect/replace mechanical parts
25-34-61 Page 5001

July 17/06
NOTE: If the espresso maker fails to operate for any of the above mentioned
procedures, see “Testing and Fault Isolation”, page 1001.
B. Visual Inspection
(1) Visually inspect all assembled mechanical parts for damage.
(2) Visually inspect all electrical assemblies such as printed circuit boards and
soldering joints for damage.
(3) Visually inspect electrical connections.
(4) Visually inspect wiring harnesses.
(5) Visually inspect all water lines and drainage for leaks or damage.
C. Tests and Inspections

(1) Mechanical Inspection
Check and inspect the internal mechanical assembly according to the applicable
drawings, also check and inspect the hardware attachments and applicable
surface treatments.
(2) Electrical Inspection

Check the general electric assembly such as the wiring, soldering and electric
protections.
(3) Insulation Test

Measure the electrical insulation between the chassis and the terminals B, C, D
and E of the electrical connector: the resistance reading should be higher than
100 MOhms .
25-34-61 Page 5002

July 17/06
D. Operating Cycle and Safety Test

(1) Preliminary Starting
(2) Connect the espresso maker to a 3-phase 115V, 400Hz generator and to
the water line system.
(3) Turn on the machine and verify that the LEDs on the front panel flash 2
times. This flashing function indicates that the HFE is proceeding with an
auto-check.
(4) After the auto-check, the LED "ON/OFF" should stay illuminated.
(5) Wait a few minutes and check that the LED "READY" illuminates, which
signifies that the machine is ready for use.
E. Security at Rest
(1) Check the security of the machine against accidental operation by placing
the handle in its resting position (UP).
(2) Push the two coffee selection buttons and check that the machine does not
operate.
(3) Check that a warning buzzer should sound for each selected button when
pressed.
NOTE: The "STEAM" function button, if pressed, will start the steam
feature.
F. Security during Operation
(1) Bring the handle down as if you were preparing an espresso.
(2) Select any of the two coffee selection buttons to start a brewing cycle.
During the cycle, lift the handle and check that the machine stops brewing.
A small quantity of water is allowed to drip.
G. Missing Water
(1) Prepare the HFE machine for a brewing cycle with a coffee pod inserted.
(2) Lower the handle and start the brew cycle.
(3) During the brewing cycle close the water output on the test bench. Check
that after approximately 30 seconds the machine stops and the "NO
WATER" LED illuminates.
H. Automatic Brewing Test
(1) Prepare the HFE machine for a brewing cycle. Select the "SMALL CUP"
button and check that the machine brews and stops automatically after
cycle completion.
(2) Repeat the step above using the "LARGE CUP" function.
(3) Repeat the steps above for the other section.
25-34-61 Page 5003

July 17/06
I. Personal Brewing Test

(1) Prepare the machine for a brewing cycle. Select the "SMALL CUP" button
and then interrupt the brewing cycle by pushing the "SMALL CUP" button a
second time. The brewing cycle should stop.
(2) Repeat above step using the "LARGE CUP" function.
(3) Repeat the steps above for the other section.
J. Steam Testing
(1) With the machine in the non operating position (handle up), press the
"STEAM" function button and make sure that it automatically stops after
approximately one minute.
(2) Repeat this operation more than once and check that the steam function
stops automatically each time.
(3) With the machine in the non operating position (handle up), press the
"STEAM" function button and then interrupt the cycle by pushing the
"STEAM" button a second time. The steam cycle should stop
NOTE: On the front operating panel there is a "FAIL" LED which should not
illuminate during any of the brewing cycles, except during the initial
auto-check phase.
If this "FAIL" LED illuminates the machine will automatically shut down
since it indicates a fault somewhere in the HFE machine system.
NOTE: If the espresso maker fails to operate for any of the above mentioned
procedures, see “Testing and Fault Isolation”, page 1001.
2. Daily Maintenance
The following steps have to be performed after every flight.
A. The steam spout must be changed.
B. A cycle for each coffee section has to be performed without a coffee pod inserted
to clean the coffee pod holders, filters and the drain system.
C. A steam cycle shall also be performed.
D. The espresso maker shall be cleaned so that no coffee or coffee grains are left
visually in the machine.
25-34-61 Page 5004

July 17/06
REPAIR
1. General
The design of the HFE95-20D is such that removing and replacing damaged parts is
both easy and economical, therefore there are no particular repair instructions.
Repair of detailed parts and/or components shall not be considered economical, or
reliable. However, we offer some repair recommendations as follows and repair work
should follow standard workshop practices and procedures.
Any defective items must be repaired or replaced by authorized personnel. Should

parts other than OEM parts be used, all warranties shall be null and void.
All other repairs must be made by Iacobucci HF Electronics. or factory trained

personnel due to the complex nature of the electronic parts. All electronic repairs
shall require special test equipment not called out for in this manual and therefore
covered during factory training.
A. Repair Recommendations
(1) Do not attempt to repair any damaged parts by bending or twisting.
(2) Any parts that are cracked must be removed and replaced.
(3) Surface scratches on aluminum or stainless steel parts or other surface
deformations can be removed using a metal polisher/cleaner. If this
procedure does not work satisfactorily, proceed to lightly file damaged
surface using a fine grade emery cloth (do not use sandpaper) and re-
polish with a metal polisher/cleaner.
2. Recommended Repair Items

The following table lists recommended repair items and materials.
NOTE: Equivalent substitutes may be used for listed items.
Cotton Cloth Figure 4 - Standard Brand Local purchase

Emery Cloth Fine Grade Local Purchase
Metal Polisher Standard Brand Local Purchase
Pipe Sealant Loctite 577 Local Purchase
Lock Screw Threads. Loctite 243 Local Purchase
Tin Alloy 60% Tin - 40% Lead Local Purchase
Heating Shrink sleeves RNF100-3/8-0 Local Purchase
RECOMMENDED REPAIR ITEMS

TABLE 6001
25-34-61 Page 6001

July 17/06
ASSEMBLY
1. General
A. This section provides information on the assembly of all the HFE95-20D

assemblies. During assembly refer to the appropriate IPL Figures.
CAUTION: ALL HARDWARE SUCH AS SCREWS, WASHERS, BOLTS,
NUTS AND/OR BUSHINGS WHICH WERE REMOVED
DURING DISASSEMBLY MUST BE REPLACED WITH NEW
HARDWARE DURING ASSEMBLY REGARDLESS OF THEIR
APPARENT CONDITION.
CAUTION: WHEN REASSEMBLING ALL SCREWS APPLY MEDIUM
GRADE LOCTITE® 243 OR SIMILAR TO THE SCREW
THREADS.
CAUTION: ALL HYDRAULIC COMPONENTS APPLY LOCTITE® 577 OR
SIMILAR TO THE SCREW THREADS.
2. Procedure
A. Start all screws, nuts and bolts before final tightening.
B. Assemble in reverse order using disassembly instructions starting on page 3001.
25-34-61 Page 7001

July 17/06
FITS AND CLEARANCES
NOT APPLICABLE
25-34-61 Page 8001

July 17/06
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
Multi meter Standard brand Local purchase
Power supply 3 Phase

Standard brand Local purchase
115V/400 cycles
Digital thermal Meter Standard brand Local purchase
Heater gun Standard brand Local purchase
Soldering iron Standard brand Local purchase
PLCC extraction tool Standard brand Local purchase
Removal tool ST006 Iacobucci
Hand Crimp ST007 Iacobucci
Water diffuser Key ST008 Iacobucci
Piping Pliers ST009 Iacobucci
Descaling Kit DK1001 Iacobucci
RECOMMENDED REPAIR ITEMS

TABLE 9001
25-34-61 Page 9001

July 17/06
HFE95-20D Espresso Maker
ILLUSTRATED PARTS LIST
1. General
All assemblies, sub-assemblies, and any sub-sub-assemblies and detailed parts of
the espresso maker considered to be replaceable for reasons of wear, age,
damage, or other, are illustrated and listed by part number in this section.
A. Assembly Breakdown
Each assembly listed is immediately followed by a listing of its component
parts properly intended to show their relationship to the assembly. Item
numbers in the parts list are keyed to corresponding item numbers in the
accompanying exploded illustration views.
B. Part Identification
(1) When a Part Number is not known
Check through the illustrations and identify the part by appearance.
Note the item number in the accompanying parts list to find the
appropriate part number, description, and quantity required for that
application.
(2) When a Part Number is known
Turn to the numerical index and locate the part number. The
corresponding figure and item numbers appear in the columns to the
right.
2. Numerical Index
The numerical index lists all parts ever used in the construction of the espresso
maker. It is arranged in alpha-numerical order with part number arranged at the
extreme left-hand position and continuing from left to right, one position at a time.
The order of precedence in beginning the part number arrangement is as follows:
Numerals 0 through 9; Letters A through Z.
3. Detailed Parts List

The Detailed Parts List consists of illustrations and columnar part breakdowns of
all assemblies, sub-assemblies, and parts that can be disassembled, repaired and
reassembled, or replaced. The columnar parts breakdown pages consist of the
following:
A. Fig/Item
This column reflects the assigned figure number for the illustration in which
the item is shown and the item number listed on the illustration. A dash (-)
placed before the ITEM number indicates that the part is not illustrated.
B. Part Number Column and Airline Stock Number Column
This column indicates the original manufacturer’s part number and the
applicable airline’s internal stock number.
25-34-61 Page 10001

July 17/06
C. NOMENCLATURE
Contains nomenclature of the applicable part numbers, indented to indicate
their relationship as follows:
1234567
Assembly or installation assembly (RF) number
Attaching parts for assembly or installation
***
Detailed parts for assembly
Sub-Assembly
Attaching parts for sub-assembly
***
Detailed parts for sub-assembly
Sub-sub-assembly
Attaching parts for sub-sub-assembly
***
Detailed parts for sub-sub-assembly
D. EFFECTIVITY (EFF) CODE COLUMN
This column establishes part relationships with assemblies which are
basically similar but have minor deviations or modifications. These
assemblies are assigned reference letters (i.e. A,B,C,D,E...).
Parts which are not common to all configurations but are associated with one
or more of the coded lead items will carry the letter(s) assigned to the lead
item with which it is associated. Where a part is common to all lead items the
effectivity code column is left blank.
E. TOTAL REQUIRED (TOT REQ) COLUMN
This column contains the quantity of a specific catalog sequence numbered
part required to build sequence of only one (where more than one exists),
next higher sub-sub- assembly, sub-assembly, assembly, or installation level
as applicable. For bulk items, the letters ‘AR’ are inserted to indicate ‘as
required’. Where items are listed for purposes of reference, ‘RF’ is inserted.
25-34-61 Page 10002

July 17/06
PART NUMBER AIRLINE STOCK FIG ITEM TOT REQ

NUMBER
1270600 10 780 1
1400600 10 670 1
1-48-055-0 3 50 1
1-48-055-0 3 110 1
157-550 4 240 1
157-550 4 280 1
166-12A Rev.A 6 640 1
166-12A Rev.C 6 640 1
166-12A 6 -640A 1
176-12A 4 610 1
185-6107 6 550 1
186-12A 4 520 1
186-12A Rev.A 4 520 1
196-12A 4 360 1
196-12A Rev.A 4 -360A 1
2000-1/8 7 180 1
2000-1/8 7 220 1
2040-1/8-1/8 4 150 1
2040-1/8-1/8 7 250 1
2050-1/8-1/4 4 170 1
206-12A 4 380 1
2080-1/4-1/8 5 150 1
2080-1/4-1/8 5 170 1
2080-1/4-1/8 5 250 1
2080-1/4-1/8 5 270 1
2161301000199T 7 80 1
216130800199T 8 70 1
216130800199T 9 70 1
261-145CVM4X6RM 8 40 3
261-145CVM4X6RM 9 40 3
271-200NCFORM 7 50 3
2KLF 16 4 100 1
3000-1/8 7 280 1
3003 6 90 2
31010610 5 110 1
31010610 5 140 1
31010619 8 280 1
31010619 9 280 1
31090610 3 30 1
31090610 3 40 1
31090610 3 90 1
31090610 3 100 1
31400600 10 50 1
31400600 10 660 1
31580610 4 140 1
31990610 5 160 1
31990610 5 240 1
31990610 5 260 1
31990610 7 290 1
31990610 8 -270A 1
31990610 9 -270A 1
31990619 7 200 1
31990619 7 240 1
35280010 5 120 1
35380610 5 130 2
36890610 7 -290A 1
36890610 7 210 1
25-34-61 Page 10003

July 17/06

NUMBER
36890610 7 -290A 1
36890610 8 270 1
36890610 9 270 1
400/115-21 4 490 1
4000-1/8 5 100 1
400214 7 270 1
4050-1/8 4 120 1
5000-1/8 8 250 1
5000-1/8 9 250 1
5020-1/8 4 160 1
5020-1/8 7 260 1
67-1A 4 340 1
67-1A Rev.A 4 340 1
9743812 5 180 1
9743812 5 280 1
902-9-292 4 720 1
A3x3x20 6 310 2
BA20D 2 20 1
BA20D 5 10 RF
CA20D 2 30 1
CA20D 3 10 RF
CLAMP N-4 4 640 2
CLAMP N-4 6 700 2
CLAMP N-6 4 680 2
CLAMP N-7 5 570 1
DIN965-M4x9 1 -370 2
DIN965-M4x9 1 -360 3
DIN965-M4x9 1 -280 3
DIN965-M4x9 1 -270 3
DIN965-M4x9 1 -260 1
DIN965-M4x9 1 -250 1
DIN965-M4x9 1 -240 3
DIN965-M4x9 1 -220 2
DIN965-M4x9 1 -210 2
DIN965-M4x9 1 -200 2
DIN965-M4x9 1 100 2
DIN965-M4x9 1 110 2
DIN965-M4x9 1 120 2
DIN965-M4x9 1 140 3
DIN965-M4x9 1 150 1
DIN965-M4x9 1 160 1
DIN965-M4x9 1 170 3
DIN965-M4x9 1 180 3
DIN965-M4x9 1 340 3
DIN965-M4x9 1 350 2
DIN965-M4x9 3 250 2
DIN965-M4x9 4 200 3
DIN965-M4x9 4 230 2
DIN965-M4x9 4 410 2
DIN965-M4x9 4 560 2
DIN965-M4x9 6 380 1
DIN965-M4x9 6 460 2
DIN965-M4x9 6 530 2
DIN965-M4x9 6 630 2
E09249 8 130 1
E09249 9 130 1
FCA20D 3 20 1
25-34-61 Page 10004

July 17/06

NUMBER
FCA20D 6 10 RF
HFA01-1111G 6 600 4
HFE006W 6 50 2
HFE008SS1 6 420 1
HFE010 6 670 2
HFE032B 8 190 1
HFE032DA 9 190 1
HFE033D 9 20 1
HFE033DA 8 20 1
HFE034D 8 290 1
HFE034D 9 290 1
HFE036D2 6 390 1
HFE037B 6 60 2
HFE038D 6 70 2
HFE039 7 100 1
HFE039 8 90 1
HFE039 9 90 1
HFE040 8 220 1
HFE040 9 220 1
HFE041W 6 160 1
HFE045 7 160 1
HFE046B 6 170 1
HFE051A 6 400 1
HFE052D 6 300 1
HFE054 7 70 1
HFE054 8 60 1
HFE054 9 60 1
HFE057A 6 350 2
HFE064 8 200 4
HFE064 9 200 4
HFE068D 6 470 1
HFE07-01 6 -550A 1
HFE07-02 5 -550A 1
HFE07-07 4 -100A 1
HFE07-09 4 100 1
HFE07-12 5 -180A 1
HFE07-12 5 -280A 1
HFE07-17 3 -200A 1
HFE07-17 3 -220A 1
HFE07-19 4 -210A 1
HFE07-21 4 -360B 1
HFE07-22 8 -70A 1
HFE07-22 9 -70A 1
HFE07-2301 5 -130A 2
HFE07-2302 5 -120A 1
HFE072C 6 330 2
HFE07-33 5 -160A 1
HFE07-33 5 -240A 1
HFE07-33 5 -260A 1
HFE07-34 7 -290B 1
HFE07-34 8 -270B 1
HFE07-34 9 -270B 1
HFE07-34 7 -200A 1
HFE07-34 7 -240A 1
HFE07-34 7 -290B 1
HFE07-35 8 -280A 1
HFE07-35 9 -280A 1
25-34-61 Page 10005

July 17/06

NUMBER
HFE07-36 5 -110A 1
HFE07-36 5 -140A 1
HFE07-37 7 300 1
HFE07-37 7 310 1
HFE07-38 4 -130A 1
HFE07-39 7 -190A 1
HFE07-39 7 -230A 1
HFE07-39 8 -260A 1
HFE07-39 9 -260A 1
HFE07-40 8 -260B 1
HFE07-40 9 -260B 1
HFE07-49 4 -30A 1
HFE07-52 8 -40A 3
HFE07-52 9 -40A 3
HFE07-72 10 600 1
HFE07-77 7 -80A 1
HFE07-78 4 -720A 1
HFE07-79 6 -640B 1
HFE074A 6 100 2
HFE080V 6 520 1
HFE083 4 510 1
HFE084A 4 570 1
HFE085 4 580 4
HFE085D 4 430 2
HFE085D 4 440 2
HFE089D 3 150 1
HFE090A 5 220 1
HFE093D 4 320 4
HFE093W 4 370 4
HFE107D 1 30 1
HFE107E 1 40 1
HFE108D1A 6 20 1
HFE108D2A 6 30 1
HFE109D 6 270 1
HFE110DB 5 20 1
HFE113DB 5 510 1
HFE113DC 5 530 1
HFE115 8 160 1
HFE115 9 160 1
HFE117 6 140 2
HFE118 8 140 1
HFE118 9 140 1
HFE119 8 150 1
HFE119 9 150 1
HFE121G 7 20 1
HFE124C10 1 80 1
HFE127D 4 190 1
HFE131 5 410 1
HFE131 5 420 1
HFE133A 5 390 3
HFE134 5 380 1
HFE136 5 370 1
HFE138W 4 350 4
HFE139C 1 390 1
HFE140D 4 400 1
HFE143D 4 220 1
HFE144D 4 550 1
25-34-61 Page 10006

July 17/06

NUMBER
HFE156A 6 130 2
HFE156A 6 150 2
HFE160 1 380 1
HFE160G 1 380 1
HFE161A 4 40 2
HFE162A 4 50 1
HFE166F 1 90 1
HFE166G 1 190 1
HFE167D 1 130 1
HFE167E 1 230 1
HFE168D 1 330 1
HFE169 5 350 1
HFE170D 5 360 1
HFE172D 5 40 1
HFE172DB 5 80 1
HFE172DC 5 30 1
HFE175DA 1 50 1
HFE176 5 470 1
HFE177 5 320 1
HFE178D 3 240 1
HFE179E1 4 20 1
HFE180 6 690 2
HFE183D 4 390 4
HFE185 4 480 4
HFE186C 4 470 1
HFE197 4 110 1
HFE198 7 30 1
HFE222 8 -30A 1
HFE222 9 -30A 1
HFE20D-PTL2 1 400 1
HFE307A 6 370 1
HFE310D 6 450 1
HFE660 1 290 1
HFE95-20D 1 10 RF
HFE980C 6 560 1
HFEDS 1 70 1
HFLBLTR004 1 410 1
HFN34 4 -490A 1
HWEL20D 6 230 1
HWEL20D 8 10 RF
HWER20D 6 190 1
HWER20D 9 10 RF
KTY10 8 30 1
KTY10 9 30 1
MA20D 1 20 1
MA20D 2 10 RF
MS14154-10 4 210 1
MS3106A-16S-1P 4 30 1
NKI9/12 6 340 2
OR1801 4 45 1
PS1401 4 180 1
PSA20D 2 80 1
PSA20D 4 10 RF
PT1412KA/B40X10 5 210 3
PT1412KA/B40X10 5 310 3
PT1413KA/B40X12 3 210 2
PT1413KA/B40X12 3 230 2
25-34-61 Page 10007

July 17/06

NUMBER
PTL20D 6 540 1
S02075 7 90 1
S02075 8 80 1
S02075 8 210 1
S02075 9 80 1
S02075 9 210 1
S09572 7 60 1
S09572 7 140 1
S09572 8 50 1
S09572 8 170 1
S09572 8 180 1
S09572 9 50 1
S09572 9 170 1
S09572 9 180 1
S09573 7 150 1
SE20D 6 480 1
SE20D 7 10 RF
TP001 10 740 1
TP002 10 680 1
TP003 10 650 1
TP004 10 290 1
TP005 10 690 1
TP006 10 620 1
TP007 10 640 1
TT001 10 350 1
TT002 10 340 1
TT003 10 40 1
TT004 10 60 1
TT005 10 70 1
TT006 10 250 1
TT007 10 180 1
TT008 10 450 1
TT009 10 570 1
TT010 10 -290 1
TT011 10 -620 1
TT012 10 -640 1
TT013 10 -650 1
TT014 10 -680 1
TT015 10 -690 1
UNI1751-M3 5 60 5
UNI1751-M3 6 580 6
UNI1751-M4 5 200 3
UNI1751-M4 5 300 3
UNI1751-M4 5 490 2
UNI1751-M4 6 500 2
UNI1751-M4 6 720 2
UNI1751-M4 7 120 4
UNI1751-M4 8 110 4
UNI1751-M4 9 110 4
UNI1751-M5 6 210 2
UNI1751-M5 6 250 2
UNI1751-M6 2 50 3
UNI1751-M8 6 110 2
UNI1751-M8 6 280 2
UNI5588-M3 6 590 8
UNI5588-M4 5 560 2
UNI5739-M5x16 6 220 2
25-34-61 Page 10008

July 17/06

NUMBER
UNI5739-M5x16 6 260 2
UNI5739-M6x22 2 60 3
UNI5923-M5x8 6 440 2
UNI5923-M8x8 6 680 2
UNI5931-M4x20 7 130 4
UNI5931-M4x20 8 120 4
UNI5931-M4x20 9 120 4
UNI5933-M5x14 6 410 1
UNI5933-M5x16 6 180 4
UNI5933-M6x20 6 40 2
UNI6592-M3 1 300 4
UNI6592-M3 4 250 2
UNI6592-M3 4 290 2
UNI6592-M3 4 590 4
UNI6592-M3 4 620 4
UNI6592-M3 5 50 5
UNI6592-M3 6 570 6
UNI6592-M3 6 610 2
UNI6592-M3 6 650 4
UNI6592-M4 2 110 6
UNI6592-M4 2 140 1
UNI6592-M4 3 60 2
UNI6592-M4 3 120 2
UNI6592-M4 3 160 2
UNI6592-M4 3 180 2
UNI6592-M4 4 60 2
UNI6592-M4 4 80 2
UNI6592-M4 4 450 2
UNI6592-M4 4 530 4
UNI6592-M4 4 650 4
UNI6592-M4 4 700 1
UNI6592-M4 5 190 3
UNI6592-M4 5 290 3
UNI6592-M4 5 440 1
UNI6592-M4 5 480 2
UNI6592-M4 5 580 2
UNI6592-M4 6 490 2
UNI6592-M4 6 710 2
UNI6592-M4 7 110 4
UNI6592-M4 8 100 4
UNI6592-M4 8 230 4
UNI6592-M4 9 100 4
UNI6592-M4 9 230 4
UNI6592-M5 6 200 2
UNI6592-M5 6 240 2
UNI6592-M6 2 40 3
UNI7380-M8x20 6 290 2
UNI7380-M8x20 6 430 1
UNI7380-M8x30 6 120 2
UNI7434 D.3,2 5 400 3
UNI7434 D.3,2 5 430 3
UNI7434 D.9 6 320 4
UNI7435 D.10 5 90 1
UNI7435 D.9 6 360 2
UNI7473-M4 2 120 3
UNI7473-M4 2 150 1
UNI7473-M4 3 70 2
25-34-61 Page 10009

July 17/06

NUMBER
UNI7473-M4 3 130 2
UNI7473-M4 3 170 2
UNI7473-M4 4 90 2
UNI7473-M4 4 460 2
UNI7473-M4 4 540 4
UNI7473-M4 4 670 2
UNI7473-M4 4 710 1
UNI7473-M4 5 450 1
UNI7473-M4 5 600 1
UNI7473-M4 8 240 4
UNI7473-M4 9 240 4
UNI7474-M3 1 310 4
UNI7474-M3 4 260 2
UNI7474-M3 4 300 2
UNI7474-M3 4 600 4
UNI7474-M3 4 630 4
UNI7474-M3 6 620 2
UNI7474-M3 6 660 4
UNI7687-M3x6 5 70 5
UNI7687-M4x10 5 210 3
UNI7687-M4x10 5 310 3
UNI7687-M4x10 6 730 2
UNI7687-M4x10 7 40 2
UNI7687-M4x12 3 190 2
UNI7687-M4x12 4 660 2
UNI7687-M4x16 6 510 2
UNI7687-M4x22 4 70 2
UNI7687-M4x22 5 460 1
UNI7687-M4x22 5 590 1
UNI7687-M4x40 5 550 1
UNI7687-M4x8 5 500 2
UNI7688-M3x10 1 320 4
UNI7688-M3x10 4 270 2
UNI7688-M3x10 4 310 2
UNI7688-M3x25 4 500 4
UNI7688-M3x25 5 540 2
UNI7688-M3x8 6 80 8
UNI7688-M3x8 8 300 4
UNI7688-M3x8 9 300 4
UNI7688-M4x12 1 60 2
UNI7688-M4x12 2 70 1
UNI7688-M4x12 2 90 2
UNI7688-M4x12 3 210 2
UNI7688-M4x12 3 230 2
UNI7688-M4x12 4 690 1
UNI7688-M4x12 5 230 2
UNI7688-M4x12 5 330 1
UNI7688-M4x12 5 340 1
UNI7688-M4x12 5 520 1
UNI7688-M4x16 2 100 3
UNI7688-M4x16 2 130 1
UNI7688-M4x16 3 80 2
UNI7688-M4x16 3 140 2
UNI7688-M4x16 7 170 4
UNI7688-M4x6 4 330 4
UNI7688-M4x6 4 420 2
VE174BV/WB5.0 4 130 1
25-34-61 Page 10010

July 17/06

NUMBER
VE179AV/WB5.0 7 190 1
VE179AV/WB5.0 7 230 1
VE179AV/WB5.0 8 260 1
VE179AV/WB5.0 9 260 1
VE179IV/WB5.0 8 -260A 1
VE179IV/WB5.0 9 -260A 1
VX-56-1A3 3 200 1
VX-56-1A3 3 220 1
25-34-61 Page 10011

July 17/06
FIGURE 1 – ESPRESSO MAKER
25-34-61 Page 10012

July 17/06
FIG AIRLINE STOCK NOMENCLATURE EFF. TOT

PART NUMBER
ITEM NUMBER 1234567 CODE REQ
1 -10 HFE95-20D COFFEE MAKER RF
20 MA20D .ASSEMBLY, MAIN 1
30 HFE107D .SPACER 1
40 HFE107E .SPACER 1
50 HFE175DA .PLATE, COVER 1
Attaching Parts
60 UNI7688-M4x12 .SCREW 2
***
70 HFEDS .MICROCONTROLLER 1
80 HFE124C10 .PLACARD, ID 1
90 HFE166F .PLATE, SIDE 1
Attaching Parts
100 DIN965-M4x9 .SCREW 2
***
130 HFE167D .PLATE, SIDE 1
Attaching Parts
***
190 HFE166G .PLATE, SIDE 1
Attaching Parts
-200 DIN965-M4x9 .SCREW 2
***
230 HFE167E .PLATE, SIDE 1
Attaching Parts
***
290 HFE660 .HANDLE 1
Attaching Parts
300 UNI6592-M3 .WASHER 4
310 UNI7474-M3 .NUT, SELF LOCKING 4
320 UNI7688-M3x10 .SCREW 4
***
330 HFE168D .COVER, UPPER 1
Attaching Parts
***
380 HFE160 or .ADAPTER, COMPLETE SPOUT 1
HFE160G (HFE160 – cylindrical white,
HFE160G – rounded black)
390 HFE139C .SPOUT 1
400 HFE20D-PTL2 .PROTECTION 1
410 HFLBLTR004 OPERATIVE INSTRUCT. LABEL 1
- Item not illustrated

25-34-61 Page 10013
July 17/06
FIGURE 2-MAIN ASSEMBLY
25-34-61 Page 10014

July 17/06

PART NUMBER
2 -10 MA20D MAIN ASSEMBLY RF
20 BA20D .ASSEMBLY, BOTTOM 1

30 CA20D .ASSEMBLY, CENTRAL 1
Attaching Parts
50 UNI1751-M6 .WASHER, LOCK 3
***
80 PSA20D .ASSEMBLY, POWER SUPPLY 1
Attaching Parts
***
100 UNI7688-M4x16 .SCREW 3
130 UNI7688-M4x16 .SCREW 1
25-34-61 Page 10015

July 17/06
FIGURE 3-CENTRAL ASSEMBLY
25-34-61 Page 10016

July 17/06

PART NUMBER
3 -10 CA20D CENTRAL ASSEMBLY RF
20 FCA20D .ASSEMBLY, FILTER CASTLE 1

30 31090610 .ADAPTER, ELBOW 1
50 1-48-055-0 .PUMP 1
Attaching Parts
***
110 1-48-055-0 .PUMP 1
Attaching Parts
140 UNI7688-M4x16 .SCREW 2
***
150 HFE089D .SUPPORT, MICROSWITCH 1
Attaching parts
190 UNI7687-M4x12 .SCREW 2
***
200 VX-56-1A3 .MICROSWITCH, SUSPD BY 1
ITEM –200A
-200A HFE07-17 .MICROSWITCH, SUSPDS ITEM 1
200
Attaching parts
210 UNI7688-M4x12 or .SCREW 2
PT1413KA/B40X12
***
220 VX-56-1A3 .MICROSWITCH, SUSPD BY 1
ITEM –220A
-220A HFE07-17 .MICROSWITCH, SUSPDS ITEM 1
220
Attaching parts
PT1413KA/B40X12
***
240 HFE178D .SUPPORT, PUMPS 1
Attaching parts
***
25-34-61 Page 10017

July 17/06
FIGURE 4-POWER SUPPLY ASSEMBLY
25-34-61 Page 10018

July 17/06
FIG AIRLINE STOCK EFF. TOT

PART NUMBER NOMENCLATURE 1234567
ITEM NUMBER CODE REQ
4 -10 PSA20D POWER SUPPLY ASSEMBLY RF
20 HFE179E1 .PLATE, BACK 1
30 MS3106A-16S-1P .CONNECTOR, ELECTRICAL, 1
SUSPD BY ITEM –30A
-30A HFE07-49 CONNECTOR, ELECTRICAL, 1
SUSPDS ITEM 30
Attaching parts
40 HFE161A .SPACER 2
45 OR1801 .O-RING 1
50 HFE162A .SPACER, FIXING 1
***
100 2KLF 16 .CONNECTOR, WATER 1
-100A HFE07-09 .CONNECTOR, WATER 1
110 HFE197 .REDUCER ¼-1/8 1
120 4050-1/8 .TEE 1
130 VE174BV/WB5.0 .ELECTROVALVE, 2-WAY, 1
-130A HFE07-38 ELECTROVALVE, 2-WAY, 1
SUPSDS ITEM 130, ref. HFE-
AM-07SL
140 31580610 .ADAPTER, Y 1
150 2040-1/8-1/8 .REDUCER 1
160 5020-1/8 .ELBOW 1
170 2050-1/8-1/4 .REDUCER 1
180 PS1401 .SWITCH, PRESSURE SAFETY 1
190 HFE127D .PLATE, UPPER BACK 1
Attaching parts
***
210 MS14154-10 .CIRCUIT BREAKER SUPSD BY 1
ITEM –210A
-210A HFE07-19 .CIRCUIT BREAKER SUPSDS 1
ITEM 210
220 HFE143D .SUPPORT, BOARD 1
Attaching parts
***
240 157-550 .RESISTOR, POWER 1
Attaching parts
270 UNI7688-M3x10 .SCREW 2
***
280 157-550 .RESISTOR, POWER 1
Attaching parts
310 UNI7688-M3x10 .SCREW 2
***
320 HFE093D .STANDOFF 4
25-34-61 Page 10019

July 17/06

340 67-1A or .BOARD, 115V 1
67-1A Rev. A (Refer to HFE-AM-04SB for
details)
Attaching parts
350 HFE138W .STANDOFF 4
***
360 196-12A .BOARD, PUMP 1
S/N 1001-1052
SUPSD BY ITEM 360A
-360A 196-12A Rev.A .BOARD, PUMP 1
S/N 1053 and Subsequent
SUPSD BY ITEM –360B
-360B HFE07-21 .BOARD, PUMP SUPSDS ITEM 1
–360A, ref. SB HFE-AM-05SB
Attaching parts
370 HFE093W .STANDOFF 4
***
380 206-12A .BOARD, 24V 1
Attaching parts
***
Attaching parts
***
470 HFE186C .PROTECTION, BOARD 1
480 HFE185 .SPACER 4
490 400/115-21 .TRANSFORMER, SUSPD BY 1
ITEM –490A
-490A HFN34 .TRANSFORMER, SUPSDS 1
ITEM 490, ref. SB HFE-AM-08SB
Attaching parts
500 UNI7688-M3x25 .SCREW 4
***
510 HFE083 .PROTECTION, BOARD 1
520 186-12A or .BOARD, POWER 1
186-12A Rev.A (Refer to HFE-AM-04SB for
details)
Attaching parts
***
Attaching parts
***
570 HFE084A .PROTECTION, BOARD 1
580 HFE085 .STANDOFF 4
25-34-61 Page 10020

July 17/06

610 176-12A .BOARD, CPU 1
Attaching parts
***
640 CLAMP N-4 .CLAMP 2
660 UNI7687-M4x12 .SCREW 2
***
690 UNI7688-M4x12 .SCREW 1
720 902-9-292 O-RING 1
-720A HFE07-78 O-RING 1
25-34-61 Page 10021

July 17/06
FIGURE 5-BOTTOM ASSEMBLY
25-34-61 Page 10022

July 17/06
PART NUMBER
5 -10 BA20D BOTTOM ASSEMBLY RF
20 HFE110DB .PLATE, BOTTOM 1

30 HFE172DC .SEAL, DRAIN 1
40 HFE172D .DRAIN 1
Attaching Parts
***
80 HFE172DB .OUTLET, DRAIN 1
90 UNI7435 D.10 .CLIP 1
100 4000-1/8 .TEE 1
110 31010610 .ADAPTER, STRAIGHT, SUSPD 1
BY ITEM –110A
-110A HFE07-36 .ADAPTER, STRAIGHT, 1
SUPSDS ITEM 110, ref.
SBHFE95-AM-05SB
120 35280010 BOLT, HOLLOW BANJO, 1
-120A HFE07-2302 BOLT, HOLLOW BANJO, 1
SUSPDS ITEM 120
130 35380610 BODY, BANJO, SUSPD BY 2
ITEM –130A
-130A HFE07-2301 BODY, BANJO, SUSPDS ITEM 2
130
140 31010610 ADAPTER, STRAIGHT, SUSPD 1
BY IYEM –140A
-140A HFE07-36 ADAPTER, STRAIGHT, 1
SUPSDS ITEM 140, ref. SB
HFE95-AM-05SB
150 2080-1/4-1/8 .REDUCER, DELETED, ref. SB 1
HFE95-AM-05SB
160 31990610 ADAPTER, ELBOW, SUSPD BY 1
ITEM –160A
-160A HFE07-33 .ADAPTER, ELBOW, SUPSDS 1
ITEM 160,
ref. SB HFE95-AM-05SB
HFE95-AM-05SB
180 9743812 .FLOWMETER 1
-180A HFE07-12 .FLOWMETER 1
Attaching Parts
PT1412KA/B40X10
***
220 HFE090A .SUPPORT, FLOWMETER 1
Attaching Parts
230 UNI7688-M4x12 .SCREW 2
***
25-34-61 Page 10023

July 17/06
PART NUMBER
240 31990610 .ADAPTER, ELBOW, SUSPD BY 1
ITEM –240A
ITEM 240, ref. SB HFE95-AM-
05SB
HFE95-AM-05SB
ITEM –260A
ITEM 260,
HFE95-AM-05SB
280 9743812 .FLOWMETER 1
-280A HFE07-12 .FLOWMETER 1
Attaching Parts
PT1412KA/B40X10
***
320 HFE177 .SUPPORT, FLOWMETER 1
Attaching Parts
330 UNI7688-M4x12 .SCREW 1
340 UNI7688-M4x12 .SCREW 1
***
350 HFE169 .PIN 1
360 HFE170D .PIN 1
370 HFE136 .SPRING 1
380 HFE134 .BUSHING 1
390 HFE133A .PIN 3
400 UNI7434 D.3,2 .CLIP 3
410 HFE131 .CAM 1
420 HFE131 .CAM 1
430 UNI7434 D.3,2 .CLIP 3
460 UNI7687-M4x22 .SCREW 1
470 HFE176 .PLATE 1
Attaching Parts
***
510 HFE113DB .GUIDE, LATCH 1
Attaching Parts
520 UNI7688-M4x12 .SCREW 1
***
530 HFE113DC .GUIDE, LATCH TOP 1
Attaching Parts
540 UNI7688-M3x25 .SCREW 2
25-34-61 Page 10024

July 17/06
PART NUMBER
***
550 UNI7687-M4x40 .SCREW, SUSPD BY ITEM – 1
550A
-550A HFE07-02 .SCREW SUPSDS ITEM 550 1
560 UNI5588-M4 .NUT 2
-570 CLAMP N-7 .CLAMP 1
-580 UNI6592-M4 .WASHER 2
-590 UNI7687-M4x22 .SCREW 1
-600 UNI7473-M4 .NUT, SELF LOCKING 1
25-34-61 Page 10025

July 17/06
FIGURE 6 – FILTER CASTLE ASSEMBLY
25-34-61 Page 10026

July 17/06

PART NUMBER
6 -10 FCA20D FILTER CASTLE ASSEMBLY RF
20 HFE108D1A .SUPPORT, HORIZ. FILTER 1

30 HFE108D2A .SUPPORT, VERT. FILTER 1
Attaching parts
***
50 HFE006W .REGULATOR 2
60 HFE037B .CUP, FILTER 2
70 HFE038D .PROTECTION, LOWER 2
Attaching parts
***
90 3003 .FILTER 2
100 HFE074A .STUD 2
Attaching parts
120 UNI7380-M8x30 .SCREW 2
***
160 HFE041W .HOUSING, STUD 1
170 HFE046B .SUPPORT, EXCHANGER 1
Attaching Parts
180 UNI5933-M5x16 .SCREW 4
***
190 HWER20D .EXCHANGER, RIGHT 1
Attaching Parts
220 UNI5739-M5x16 .SCREW 2
***
230 HWEL20D .EXCHANGER, LEFT 1
Attaching Parts
260 UNI5739-M5x16 .SCREW 2
***
270 HFE109D .HINGE 1
Attaching Parts
290 UNI7380-M8x20 .SCREW 2
***
300 HFE052D .SHAFT 1
310 A3x3x20 .KEY 2
320 UNI7434 D.9 .CLIP 4
330 HFE072C .SUPPORT, BEARING 2
340 NKI9/12 .BEARING, BALL 2
350 HFE057A .PIN, BEARING 2
360 UNI7435 D.9 .CLIP 2
370 HFE307A .WASHER 1
390 HFE036D2 .LEVER, HANDLE 1
25-34-61 Page 10027

July 17/06

PART NUMBER
Attaching Parts
400 HFE051A .WASHER 1
410 UNI5933-M5x14 .SCREW 1
***
420 HFE008SS1 .HANDLE 1
Attaching Parts
430 UNI7380-M8x20 .SCREW 1
***
440 UNI5923-M5x8 .SCREW, SET 2
450 HFE310D .PLATE, STEAM EXCH. FIXING 1
Attaching Parts
***
470 HFE068D .SPACER 1
480 SE20D .EXCHANGER, STEAM 1
Attaching Parts
510 UNI7687-M4x16 .SCREW 2
***
520 HFE080V .PROTECTION, FRONT PANEL 1
Attaching Parts
***
540 PTL20D .SHEET, PTL 1
550 185-6107 .INDICATOR, RUN TIME, 1
-550A HFE07-01 .INDICATOR, RUN TIME, 1
SUSPDS ITEM 550
560 HFE980C .PANEL, FRONT 1
Attaching Parts
590 UNI5588-M3 .NUT 8
600 HFA01-1111G .WASHER, FIBER 4
***
640 166-12A Rev.A or .BOARD, LED 1
166-12A Rev.C (Refer to HFE95-20D-20BMP for
details), SUSPD BY ITEM –640A
-640A 166-12A BOARD, LED, SUSPDS 1
ITEM 640
-640B HFE07-79 BOARD, LED, SUSPDS 1
ITEM –640A
Attaching Parts
***
670 HFE010 .INSERT 2
680 UNI5923-M8x8 .SCREW, SET 2
690 HFE180 .TAP 2
25-34-61 Page 10028

July 17/06

PART NUMBER
730 UNI7687-M4x10 .SCREW 2
25-34-61 Page 10029

July 17/06
FIGURE 7-STEAM EXCHANGER ASSEMBLY
25-34-61 Page 10030

July 17/06

7 -10 SE20D STEAM EXCHANGER ASSY RF
20 HFE121G .HEATING CHAMBER, STEAM 1

30 HFE198 .PROBE, TEMPERATURE 1
Attaching Parts
***
50 271-200NCFORM CIRCUIT BEAKER, THERMAL, 3
-50A HFE07-07 CIRCUIT BREAKER, 3
THERMAL, SUSPDS ITEM 50
60 S09572 .O RING 1
70 HFE054 .SHAFT, HEATING 1
80 2161301000199T .RESISTOR, POWER 1
-80A HFE07-77 .RESISTOR, POWER 1
90 S02075 .O RING 1
100 HFE039 .COVER, FRONT 1
Attaching Parts
130 UNI5931-M4x20 .SCREW 4
***
140 S09572 .O RING 1
150 S09573 .O RING 1
160 HFE045 .COVER, BACK 1
Attaching Parts
170 UNI7688-M4x16 .SCREW 4
***
180 2000-1/8 .NIPPLE 1
190 VE179AV/WB5.0 .ELECTROVALVE, 3-WAY, 1
-190A HFE07-39 ELECTROVALVE, 3-WAY, 1
SUSPDS ITEM 190
ITEM –200A
ITEM 200, ref. SB HFE95-AM-
05SB
-210A HFE07-34 .ADAPTER, ELBOW 1
SUPSDS ITEM 210
220 2000-1/8 .NIPPLE 1
230 VE179AV/WB5.0 .ELECTROVALVE, 3-WAY, 1
-230A HFE07-39 ELECTROVALVE, 3-WAY,
SUSPDS ITEM 230, ref. HFE-
AM-07SL
ITEM –240A
-240A HFE07-34 ADAPTER, ELBOW, SUPSDS 1
ITEM 240,
250 2040-1/8-1/8 .REDUCER 1
25-34-61 Page 10031

July 17/06

260 5020-1/8 .ELBOW 1
270 400214 .VALVE, UNIDIRECTIONAL 1
280 3000-1/8 .SLEEVE 1
290 31990610 ADAPTER, ELBOW 1
S/N 1001-1051
SUPSD BY ITEM –290A
-290A 36890610 .ADAPTER, ELBOW 1
SUPSDS ITEM 290
-290B HFE07-34 .ADAPTER, ELBOW 1
SUPSDS ITEM –290A
300 HFE07-37 REDUCER, ADDED, ref. SB 1
HFE95-AM-05SB
310 HFE07-37 REDUCER, ADDED, ref. SB 1
HFE95-AM-05SB
25-34-61 Page 10032

July 17/06
FIGURE 8-LEFT EXCHANGER ASSEMBLY
25-34-61 Page 10033

July 17/06

PART NUMBER
8 -10 HWEL20D LEFT EXCHANGER RF
20 HFE033DA .HEATING CHAMBER, LEFT 1

30 KTY10 PROBE, TEMPERATURE, 1
-30A HFE222 PROBE, TEMPERATURE, 1
SUSPDS ITEM 30
40 261-145CVM4X6RM .CIRCUIT BREAKER, THERMAL 3
-40A HFE07-52 .CIRCUIT BREAKER, THERMAL 3
50 S09572 .O RING 1
70 216130800199T .RESISTOR, THERMAL 1
-70A HFE07-22 RESISTOR, THERMAL 1
80 S02075 .O RING 1
Attaching Parts
120 UNI5931-M4x20 .SCREW 4
***
130 E09249 .O RING 1
140 HFE118 .MUSHROOM 1
160 HFE115 .DIFFUSER, WATER 1
170 S09572 .O RING 1
180 S09572 .O RING 1
190 HFE032B .COMPRESSOR, COFFEE POD 1
Attaching Parts
200 HFE064 .ROD 4
***
210 S02075 .O RING 1
220 HFE040 .COVER, COMPRESSOR 1
Attaching Parts
***
250 5000-1/8 .ELBOW 1
260 VE179AV/WB5.0 .ELECTROVALVE, 3-WAY 1
S/N 1001-1085
SUPSD BY ITEM -260A
-260A VE179IV/WB5.0 .ELECTROVALVE, 3-WAY 1
SUPSDS ITEM 260
-260B HFE07-40 ELECTROVALVE, 3 WAY 1
SUPSDS ITEM –260A, ref. SL
HFE-AM-07SL
S/N 1001-1051
SUPSD BY ITEM 270A

25-34-61 Page 10034
July 17/06

PART NUMBER
HFE95-AM-05SB
SUPSDS ITEM –270A, ref. SB
HFE95-AM-05SB
280 31010619 .ADAPTER, STRAIGHT, SUPSD 1
BY ITEM –280A
-280A HFE07-35 ADAPTER, STRAIGHT, 1
HFE95-AM-05SB
290 HFE034D .PROTECTION, UPPER 1
Attaching Parts

25-34-61 Page 10035
July 17/06
FIGURE 9-RIGHT EXCHANGER ASSEMBLY
25-34-61 Page 10036

July 17/06
PART NUMBER
9 -10 HWER20D RIGHT EXCHANGER RF
20 HFE033D .HEATING CHAMBER, RIGHT 1

30 KTY10 .PROBE, TEMPERATURE, 1
-30A HFE222 PROBE, TEMPERATURE, 1
SUPSDS ITEM 30
40 261-145CVM4X6RM .CIRCUIT BEAKER, THERMAL 3
-40A HFE07-52 .CIRCUIT BEAKER, THERMAL 3
SUPSDS ITEM 40
50 S09572 .O RING 1
70 216130800199T .RESISTOR, THERMAL 1
-70A HFE07-22 .RESISTOR, THERMAL 1
80 S02075 .O RING 1
Attaching Parts
120 UNI5931-M4x20 .SCREW 4
***
130 E09249 .O RING 1
140 HFE118 .MUSHROOM 1
160 HFE115 .DIFFUSER, WATER 1
170 S09572 .O RING 1
180 S09572 .O RING 1
190 HFE032DA .COMPRESSOR, COFFEE POD 1
Attaching Parts
200 HFE064 .ROD 4
***
210 S02075 .O RING 1
220 HFE040 .COVER, COMPRESSOR 1
Attaching Parts
***
250 5000-1/8 .ELBOW 1
260 VE179AV/WB5.0 .ELECTROVALVE, 3-WAY 1
S/N 1001-1085
SUPSD BY ITEM -260A
-260A VE179IV/WB5.0 .ELECTROVALVE, 3-WAY 1
SUPSDS ITEM 260
-260B HFE07-40 ELECTROVALVE, 3 WAY 1
SUPSDS ITEM 260 and –260A,
ref. SL HFE-AM-07SL
S/N 1001-1051
SUPSD BY ITEM -270A
25-34-61 Page 10037

July 17/06
PART NUMBER
SUPSDS ITEM 270
SUPSDS ITEM –270A, ref. SB
HFE95-AM-05SB
280 31010619 .ADAPTER, STRAIGHT, SUPSD 1
BY ITEM –280A
-280A HFE07-35 .ADAPTER, SUPSDS ITEM 280, 1
290 HFE034D .PROTECTION, UPPER 1
Attaching Parts
***
25-34-61 Page 10038

July 17/06
SPECIAL PROCEDURES
1. Heaters Descaling
Please refer to the attached Descaling Procedure (OP1002)
25-34-61 Page 11001

July 17/06
REMOVAL
NOT APPLICABLE
25-34-61 Page 12001

July 17/06
INSTALLATION
NOT APPLICABLE
25-34-61 Page 13001

July 17/06
SERVICING
NOT APPLICABLE
25-34-61 Page 14001

July 17/06
STORAGE
A. Before storage each espresso maker must be cleaned and dried.
B. Store the espresso makers and spare parts in either their original packaging or in
a strong cardboard box. Seal box securely.
C. Store the espresso makers and/or spare parts in a cool dry area. Avoid direct
sunlight and excessive humidity.
D. Espresso makers must be cleaned and inspected before being reused.
E. The recommended maximum storage time is four months.
25-34-61 Page 15001

July 17/06
REWORK
NOT APPLICABLE
25-34-61 Page 16001

July 17/06

Espresso Maker Iacobucci CMM 25-34-61 Rev - e Cc3347

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Espresso Maker Iacobucci CMM 25-34-61 Rev - e Cc3347

Uploaded by

Copyright:

Available Formats

CONTROLLED COPY

COMPONENT MAINTENANCE MANUAL

PART NUMBER: HFE95-20D

Località Colle Baiocco

Tel: +39 0775 22491

REV. DATE DATE REMARKS & PAGES

Orig. Apr 01/99 - Initial Release

TEMPORARY DATE PAGE(S) DATE

SERVICE BULLETIN LIST

SERVICE BULLETIN REV. DATE DATE

HFE95-AM-04SB Orig. July 31/01 Sept 12/01

HFE95-AM-05SB Orig. Oct. 4/05 May 19/06

HFE-AM-05SB REV.A April 14/04 May 19/06

HFE-AM-08SB REV.A May 06/04 May 19/06

SERVICE LETTER LIST

SERVICE LETTER REV. DATE DATE

HFE-AM-09SL NEW Jan 10/06 May 19/06

SUBJECT PAGE Rev. DATE SUBJECT PAGE Rev. DATE

Introduction 1 of 2 E July 17/06 3004 E July 17/06

2 of 2 E July 17/06 Cleaning 4001 E July 17/06

SUBJECT PAGE Rev. DATE SUBJECT PAGE Rev. DATE

2. Manual Layout and Format

DESCRIPTION AND OPERATION

FIGURE 1-FRONT VIEW

FIGURE 2-SIDE VIEW

FIGURE 3-BACK VIEW

4. Plumbing System Description

FIGURE 4-SCHEMATIC PLUMBING DIAGRAM

B. Water Pressure Line Data (See Figure 4)

5. Electronic Control Panel

FIGURE 5-OPERATING SCHEMATIC DRAWING

E. The appliance should be disconnected:

6. Installation in Galley Compartment

FIGURE 6-INSTALLATION DRAWING

A. Installation in the Galley Compartment

B. Removal from the Galley Compartment

FIGURE 7-LATERAL VIEW

Latch locking screw

FIGURE 8-FRONTAL VIEW

8. Functional test Procedure

B. Place a coffee pod in either or both the coffee pod holders.

C. Bring the handle down into the locked position.

G. Clean the machine, if necessary for a later use.

10. Preparation of Cappuccino Coffee

11. Regulation of Water Amount

One long coffee (RH or LH): 60 g (or about 60ml)

Of course also a tolerance of +/- 5g will be given.

B. Remove the upper cover as described in the section "disassembly".

FIGURE 7-WATER AMOUNT REGULATION

12. Heater Exchanger Temperature Setting

B. Set the trimmers to reach the follow data:

Left Side Temperature

Microswitch for regulation of water

FIGURE 8-WATER AMOUNT REGULATION

TESTING AND FAULT ISOLATION

2. Trouble shooting table

Electrical Connector Check connector Replace electrical

Circuit breaker opened Check circuit breaker Reset circuit breaker

LED board defective Replace LED Board

Front panel defective Replace front panel

25-34-61 Page 1001

115V board defective Replace 115V board

Microcontroller defective Using the PLCC