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    206 views18 pages

    Jis D2101

    Uploaded by

    Han Win Aung

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    UDC 621.646.98 : 621.882.082 : 629.113 JAPANESE INDUSTRIAL STANDARD Screw Plugs for Automobiles JIS D 2101 Translated and Published by Japanese Standards Association Printed in Japan 98 In the event of any doubt ari the original Standard in Japanese is to be Errata for JIS (English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association. Errata will be provided upon request, please contact: ‘Business Department, Japanese Standards Association 41-24, Akasaka, Minato-ku, ‘Tokyo, JAPAN 107 ‘TEL. (3-3583-8002 FAX, 03-3583-0462 Errata are also provided to subscribers of JIS (English edition) in Monthly Information UDC 621,646.98:621,882.082:629,119 JAPANESE INDUSTRIAL STANDARD gs Screw Plugs for Automobiles D 2101-1987 (Reaffirmed: 1992) 1. Scope This Japanese Industrial Standard specifies the screw plugs to be used for automobiles, hereinafter referred to as the "plugs". . Types The plugs shall be classified into 7 types as given in Table 1, according to types of screw threads and shapes. Table 1. Types ‘Type in ee soci Shape Applicable Attached Table Type A Square ead ‘Attached Table 1 Type 81 | Taper pipe threads [Hexagon socket head Aetached Table 2 ciass 1 [Type 8 20) Square socket head Taper pipe threads | Type ¢ and metric taper Hexagonal head Attached Table 3 thresas ‘Type A ‘Attached Tables 4 and 7 Metric course screw =] class 2 | type 8 threads and metric | Rexesi " Attached Tables 5 and 7 Hine sereu threads | Type Tabies 6 and 7 Note (1) The type B 2 should preferably not be used as far as possible, 3. Shapes and Dimensions The shapes and dimensions of the plugs shall conform to Attached Tables 1 to 7. 4. Screw Threads The types and grades of the screw threads for the plugs shall conform to Table 2. Applicable Standards and Reference Standards: See page 6. 2 Types and Grades of Screw Threads Grade The maximum permissible dimensions of the taper pipe thread and metric taper threads which have been processed with plating shall be as agreed between the parties concerning acceptance, The grade of 6 g or Grade 2 of JIS B 0209, However, the maximum permissible dimensions of the metric screw threads which have been processed with plating shall be permissible to the maximum permissible dimensions of 4h or Grade 1 external screw threads, D 2101-1987 Table 2. Type of serew thre ‘Applicable Standard Taper pipe threads JS 8 0203 Appendix of Metric taper threads apport Metrte coarse serew Sa wrung Metric fine screw ie Hons threads Appearance ‘The grade of 6 g or Grade 2 of JTS B 0211, However, the naxiaun permissible dimensions of the metric screw threads which have been processed with plating shall be permissible to the saxiaum permissible dimensions of 4h or Grade 1 external screw threads. ‘The appearance of the plugs shall be in accordance with the following: (1) The surface defects shall be within the permissible limits of Table 3. (2) The surface shall be smooth and be free from harmful defects such as flushes, burrs, nicks and rust. (3) The threaded portions of Class 1 taper screw plugs shall be 1/16 taper shape as the standard, and shall be free from any sag, on the larger diameter side after the basic diameter, which is recognized to be impedimental to functions, (4) The surface roughness of the bearing surface parts of the Class 2 metric screw plugs shall be 3.2 a of JIS B 0601. 3 D 2101-1987 Table 3. Surface Defects Surface defect Permissible limits quench cracks | Htespective of the depths, lengths, widths and places, no quench erack shall be permissible. (@) Forging cracks of 1 d or under in length and 0,2 m + 0.01 aor under in width and depth, which occur on the top face of head of the plug, are permissible, Forging cracks (b) Forging cracks of indentation depth or under in depth, and-0.3 mm + 0.02 d or under in width, which occur at’ the rime of the plug head of upset shape, are pernlasiti Bursts of 0.3 mm + 0,025 d or under both in width and depth, ft! which occur on the parts other than threaded portions and is bearing surface of Class 2 metric screw plugs, are permis sible. Remarks 1. The meanings of the surface defects shall be in accord- ance with JIS B 0101, 2. The dimension ¢ in the table shall be in accordance with the following: (a) For metric fine screw threads and metric coarse screw threads: nominal diameter of screw thread (mm) (») For taper pipe threads and metric taper threads: outside diameter of basic diameter (mm) 6. Materials ‘The materials of the plugs shall generally be in accordance with Table 4, Table 4. Materials Material Applicable Standard SWCH 10 to SWCH 12 JIS G 3530 $10 CtoS 200,849 C tos eC uIS G 4051 © 3608 JIS H 3250 Remark: That is subject to a strong fastening and its shape is liable to be deformed shall be used of § 43 C to S 48 C, and be processed with quenching and tempering. However, regarding the hardness of quenching and tempering, it shall be as agreed between the parties concerning acceptance. 4 D 2101-1987 7, Surface Treatment Regarding the surface treatment of the plugs, generally the MFZn 5-C of JIS D 0201 shall be processed for steel products. In the case where other surface treatment than the MFZn 5-C is required, it shall be so designated. Furthermore, in the case where the plugs which have been processed with quenching and tempering have been processed with plating, the brittleness elimination treatment shall be processed, as required. 8. Inspection 8.1 Inspection on Shape and Dimensions The inspection on shapes and almeneionie of the plugs one Baga carried out by direct measurements, Hmit gauges or the methods in accordance with these, as appropriate, and the results shall conform to the requirements of 3. ‘However, regarding the inclination of the bearing surface, it shall be in accordance with 8.4. 8.2 Inspection on Screw Threads The inspection on screw threads of the pluge shall Be carnied out by the Umit gauge of Table 5 or inspecting instrument in leu of these, and the results shall conform to the require- ments of 4, Table 5. Inspection on Screw Threads ‘Type of screw thread | Applicable Standard Lint gauge for screw thread SCO rr JES B 0253, However, the tnepection on the Taper pipe threads STS 8 0203 plated screw threads’ shall be as agreed vetween the parties concerning acceptance, Appendix of Tt shall be as agreed between the parties Metric taper threads SHS 81575 concerning acceptance, For 6 g or for Grade 2 of JIS B 0251, However, the go thread ring gauge for an BO screw threads, that of for'4 hor for Grade 1 shall be used! Metric coarse screw threads For 6 g or for Grade 2 of JIS B 0252. Metric fine serew However, the go thread ring gauge for plated threads fo. ARS nee Screw threads, that of for 4h or for Grade 1 shall be us 8.3 Appearance Inspection The appearance inspection of the plugs shall be carsled-out in accordance with the following, and the results shell conform to the requirements of 5. (1) Regarding the surface defects, the presence of defects shall be discriminated by visual inspection or by using a magnifier, and the widths and depths of defects shall be measured by a micro- scope. However, the depth shall be measured on a section, as required, The measurements of the plated plug shall be carried out after removal of the plating. 5 D 2101-1987 (2) The bearing surface parts of the Class 2 metric screw plugs shall be inspected by using the surface roughness comparison specimen of JIS B 0859 or the measuring instrument of surface roughness of JIS B 0651. 8.4 Inspection on Inclination of Bearing Surface In the inspection on the inclination of bearing surface of the Class metric screw plugs, the maximum value (£) of clearance shall be obtained in accordance with the method of Fig. 1, processing a chamfer on the limit gauge for screw thread (go-side) of Table 5 or a tool in accordance with this, as appropriate, taking the underhead ending of screw thread into consideration, and the value shall conform to the requirement of Attached Tables 4 to 6. Fig. 1. Inclination of Bearing Surface _Anspecting tool(?) Note (2) The perpendicularity of measuring surface with respect to the screw thread of the inspecting too) shall be 0.01 mm or under in difference of the maximum and the minimum of the readings of the dial gauge, applying a dial gauge on the circumference at a position apart from the centre of screw thread by the distance of nominal designation of screw thread (d) (see Fig. 2). Fig. 2 / Mandrel rf Dial gauge! \inspeeting toot 8.5 Inspection on Surface Treatment The inspection on the surface treatment shall be carried out in accordance with JIS D 0201, and the results shall conform to the requirements of 7, However, the threaded portion shall be exempt from the subject of inspection. 9. Designation The plugs shall be designated by the number of Standard or title of Standard, type, nominal designation of screw thread x length of underhead and designated items. However, the length of underhead shall be omitted for those other than Class 2 A and B. 6 D 2101-1987 Furthermore, in the designated items, surface treatment, heat treat- ment, shape of screw end and shape of under cut of screw thread shall be designated in parentheses, as required. Example: a (ae can a een a sie ni. Seemgtae fr a = yi a Sies aa "CSAC tripe air id BF Set paves Beker seh iste on ghd? Baal mae> © Ol peal ad Deals oe Applicable Standards: JIS B 0101-Glossary of Terms Relating to Fasteners JIS B 0203-Taper Pipe Threads JIS B 0205-Metric Coarse Screw Threads JIS B 0207-Metric Fine Screw Threads JIS B 0209-Limits of Sizes and Tolerances for Metric Coarse Screw ‘Threads JIS B 0211-Limits of Sizes and Tolerances for Metric Fine Screw ‘Threads JIS B 0251-Limit Gauges for Metric Coarse Screw Threads JIS B 0252-Limit Gauges for Metric Fine Screw Threads JIS B 0253-Gauges for Taper Pipe Threads JIS B 0601-Definitions and Designation of Surface Roughness JIS B 0651-Instruments for the Measurement of Surface Roughness by the Stylus Method JIS B 0659-Roughness Comparison Specimens JIS B 1575-Grease Nipples JIS D 0201-General Rules of Electroplating for Automobile Parts JIS G 3539-Carbon Steel Wires for Cold Heading and Cold Forging JIS G 4051-Carbon Steels for Machine Structural Use JIS H3250-Copper and Copper Alloy-Rods and Bars Reference Standards: FRS7302 Hexagon Socket Headless Tapered Pipe Plugs SAEJ 531a Automotive Pipe, Filler and Drain Plugs SAEJ 532a Automotive Straight Thread Filler and Drain Plugs Attached Table 1. Class 1 D 2101-1987 1 Type A Pipe Plug La mm Nomina a q EEN Enrena| «et a Be = th aa] 8 T RM oo | w |-02 [8 oe [wa [aay | 4 oan |e 2B ° ine [a | 2s nt —| 40.4 +04 RY a6 | 5 ©] 8 9520 ws[walasl | nw om | 7 (iss [a [as oe " R11 om | 9 9 | a5] 2 w [wel | 2s Remarks 1. Square head shall be free from remarkable eccentricity in Bi respect to the centre of axis of screw thread. Portions of C and & may also be rounded. However, the size of radius shall be the same as the dimension of C or k. 8 D 2101-1987 Attached Table 2. Pipe Plugs of Class 1 Type B 1 and Type B 2 Class 1 Type B1 Class 1 Type B 2(?) Unit: mm el Position 4 > Span | yaa s| 3 i hae lareter ag| wa] af]. 4 ° a) *i) «§) ca Te Le Tlpat = t 1 TPS RM eo | i @ | 79.08 z re aw [6s Tey Tso] * | yom Roh 8.16 15 TO | +9.08 79 | +0.06 eg 19 05 R% 953 | iT % [+021 |oom] 6) 25] * RI 09) | $8.08 a | $0.08 0 zs oe Note (3) Class 1 Type B 2 should preferably not be used as far as possible. Remarks 1. Hexagonal hole and square hole shall be free from remark- able eccentricity in respect to the centre of axis of the serew threads, 2, The portion * may also be rounded. However, the size of its radius shall be the same as the dimension of &. D 2101-1987 Attached Table 3. Class 1 Type C Pipe Plug bi Unit: = mm Nena H s aint] ae 3 a]ail =f ad Te [ian [ae [Eee | “EAE MTOXxI . aa 08 no ae | maps] ¥ 6.01 soa) 5 i s 15.51 | 13.5 A uw ad Ma 01 aH f amie 6 fava : wk ae ee 2 [Sxpawla [is Remarks 1, Hexagonal head shall be free from remarkable eccentricity in respect to the centre of axis of the screw thread, 2. Presence of the indentation of head and its shape where the indentation is formed, unless particularly specified by the user, shall be at manufacturer's option. 3. The length of the incomplete threaded portion shall be approximately two threads. The portion # may also be rounded. its radius shall be the same as the dimension of k. However, the size of 10 D 2101-1987 E wos) mass Jo yno Japuq aaejang Supvog IM s8ntq Masog pean jo eoujang Suprvag Ayouuacog Jo uopeuyouy pworyy mozos~/ Jo 3nd sapuiA qos (IM aINN Vv eda ¢ S819 “p e1aBL poyorny *y 50 uoysuemip oya se sues 942 9q TreUs snEpeI 27 30 9248 942 ‘sonanoH “pepumor eq os{e ex y UoyIIOd ou, “9 suoyado s,iaamzejnuem 2 aq 1Teys ‘49en ya Aq pot;Izeds Ataw{noyazed ssoiuN *pomios sy uofiewuopuy ue aio edeys 242 pur peasy 30 uoFieauepuy Jo souesead ql “5 “woyqeus}sap 242 02 Bujpr0996 ‘pus pasvoye-urerd 2q Kew ay ‘zananoq ‘pua poxasumyp aq Trews pus Jo adeus aur“ “posn oq 118us { s2pse8 aya ‘pars soede veymsoyz0 seajun ¢7 woFsuDMTp 21 10g *¢ “atqrssod se 123 se posn og rou Arqezasead prnoye d Uy ens uooq aaey YOFUR speoas mes98 JO suD}reUsysop [eufuou seouy +z “e atgen pauseaay 02 miosuos TTeys pean miss 30 In> Jepun 30 suoysueMTp puP adeyS “1 syI0Hy uw D 2101-1987 sessuaus z 2] eon) st st [sven ot al - |- | z| @xoew) er zee | 6e| even] ¥O-| we et 1 [s0oew re woe | te| ase ca ee ot | st [ereaw exe) S1xoe We (eTxeLw) SDOUN raw) leexzt w ee v

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