UDC 621.899.8:629.113.01 JAPANESE INDUSTRIAL STANDARD JIS Clevis fitting Parts for Automobiles D 2301-1990 1. Scope This Japanese Industrial Standard specifies the clevis (internal thread type), clevis pins and eyes to be used for clevis fitting for automobiles, (hereinafter referred to as the “clevis fitting parts"). 2. Definiti For the purposes of this Standard, the following definitions apply: (1) clevis fittings The generic term of fittings composed of such parts as clevis, clevis pin, eyes and pins for stopping clevis pins (snap pins) (see Figure). (2) clevis A metal fitting provided with a hole through which a pin is inserted to the both ‘ends of a U-shaped clevis and a threaded part on its bottom. (3) elevis pid” A pin wi erted through the hole of a clevis, (4) eye An eye-shaped metal fitting through which the clevis is inserted. (5) snap pin An R-shaped pin which prevents the clevis pin from falling off and arrests the movement in axial direction Figure. An Example of Clevis Fitting ‘Snap pin. Cievispin-/_ Zectva Neat hoa ‘Types The types of the clevis fitting parts shall be as follows: (1) The types of the clevis shall be five types as given in Table 1. Table 1. Types of Clevis Type Shape “Applicable attached table Type A —_| U-shaped forged products Attached Table 1 TypeB | U-shaped machined products TypeC __| U-shaped pressed products ‘Attached Table 2 TypeD | U-shaped Type 1 drawing pressed products Be ‘Attached Table 3 Type | U-shaped Type 2 drawing pressed products ‘Applicable Standards and Corresponding International Standard: See page 4UDC 621.899.8:629.113.01 JAPANESE INDUSTRIAL STANDARD JIS Clevis fitting Parts for Automobiles D 2301-1990 1. Scope This Japanese Industrial Standard specifies the clevis (internal thread type), clevis pins and eyes to be used for clevis fitting for automobiles, (hereinafter referred to as the “clevis fitting parts"). 2. Definiti For the purposes of this Standard, the following definitions apply: (1) clevis fittings The generic term of fittings composed of such parts as clevis, clevis pin, eyes and pins for stopping clevis pins (snap pins) (see Figure). (2) clevis A metal fitting provided with a hole through which a pin is inserted to the both ‘ends of a U-shaped clevis and a threaded part on its bottom. (3) elevis pid” A pin wi erted through the hole of a clevis, (4) eye An eye-shaped metal fitting through which the clevis is inserted. (5) snap pin An R-shaped pin which prevents the clevis pin from falling off and arrests the movement in axial direction Figure. An Example of Clevis Fitting ‘Snap pin. Cievispin-/_ Zectva Neat hoa ‘Types The types of the clevis fitting parts shall be as follows: (1) The types of the clevis shall be five types as given in Table 1. Table 1. Types of Clevis Type Shape “Applicable attached table Type A —_| U-shaped forged products Attached Table 1 TypeB | U-shaped machined products TypeC __| U-shaped pressed products ‘Attached Table 2 TypeD | U-shaped Type 1 drawing pressed products Be ‘Attached Table 3 Type | U-shaped Type 2 drawing pressed products ‘Applicable Standards and Corresponding International Standard: See page 42 D 2301-1990 (2) The types of the clevis pins shall be three types given in Table 2. Table 2. Types of Clevis Pins Type Shape “Applicable attached table Type For headed split-p gland a Attached Tables 4 and 5 Type B For headed suap-pins Typec For headed Type E saap-ring “Attached Table 6 (3) The types of the eyes shall be two types as given in Table 3. Table 3.. Types of Eyes Type Shape Applicable attached table Type Forged i ‘Attached Table 7 Type B Pressed type 4. Shapes and Dimensions ‘The shapes and dimensions of the clevis fitting parts shall be in accordance with Attached Tables 1 to 7. 5. Screw Threads ‘The types and grades for screw threads of the clevis shall be in accordance with Table 4, Table 4. Types and Grades of Screw Threads ‘Type of screw thread | Applicable Standards Grade Metric coarse screw 6H of JIS B 0209 apply. However, for the present, the threads IIs B 0205 igrade 2 of Annex of this Standard may be employed. Metric fine screw 6H of JIS B0211 apply. However, for the present, the threads aS B 0207 ‘grade 2 of Annex of this Standard may be applied. Remark: Those which have been processed with electroplating shall also conform to the ts of sizes of the grades and tolerances for the grades of the screw threads of Table 4. 6. Appearance The appearance of the clevis fitting part shall be as follows: (1) ‘The appearance of the clevis shall be free from such defects as cracks, flaws, burrs and rust which are harmful in usc, and the surface roughness of the hole parts shall be 6.3 specified in JIS B 0601. The permissible limit reference of the surface defects of threaded portion, unless otherwise specified should be preferable to refer to the informa: tive reference of JIS B 0101. (2) The appearance of the clevis pins and eyes shall be free from such harmful defects use as cracks, flaws, burrs and rust, and the surface roughnesses of axis parts of clevis and hole parts of eyes shall be 6.3 a of JIS B 0601.3 D 2301-1990 7, Materials ‘The materials of the clevis fitting parts shall generally be in accordance with Table 5. Table 5. Materials Type Materials Applicable Standard Type A S10Ct0S48C JIS G 4051 ss 4i JIS G 3101, Type B $10CtoS 48C JIS G 4051 Clevises us SPHC JIS G 3131, Type CtoE sec JIS G 3141 ssi AIS G 3101 ssi 31S G-3101 levis pins a S10 CoS 48C JIS G 4051 ssai JIS G 3101 Eyes S10 CtoS 48C JIS G 4051 SPHC JS G3131 Remark: For atype which is required of an abrasion resistance, it shall be processed of heat treatment. However, the surface hardness after heat treatment shall be as agreed between the parties concerned with delivery. 8 Surface Treatment The surface treatment of the clevis fitting parts shall generally be processed with MFZa 5-C of JIS D 0201. In the case where any surface treatment other than MFZn 5-C is to be processed or no surface treatment is required, it shall be as agreed between the parties concerned with delivery, Furthermore, in the case where plating has been processed on a heat processed clevis fitting part, a brittleness relief treatment shall be processed as required. 9. Inspection 9.1 Inspection on Shapes and Dimensions The inspection on the shapes and dimensions of the clevis fitting parts shall be carried out by direct measurement, limit gauge or a method in accordance with this, as appropriate, and the results shall conform to the requirements of 4, 9.2. Inspection on Screw Threads ‘The inspection on the screw threads of the clevis shall be carried out in accordance with the precision measuring method of the internal thread of JIS B 1071 or a method in lieu of this, and the results shall conform to the requirements of 5. 9.3. Inspection on Appearance The inspection on the appearance of the clevis fitting parts shall be carried out By the visual inspection, and the results shall conform to the requirements of 6. However, the surface roughness shall be measured by the stylus type measuring instrument or a measuring instrument in licu of this.4 D 2301-1990 10. Designation The designation of the clevis and the clevis pins shall be designated by the number of Stand- ard, or title of Standard, type of cleyis fitting part, nominal dimensions, or designation X nominal length, material and specified item(’). Note (1) In the case where it Example 1: Clevis designated particularly, it shall be given in parentheses. ais D2301 ClevistypeE 10x M10x25K9 SPH ¥ 1 (Number of Standard) (Type) (Nominal dimensions) (Material) Example 2: Clevis pin levis fitting parts Clevis pin (Heat treatment for automobile ype 10x30 $43C _HRC20t028) 1 1 1 0 " (Number of (Type) (Designation x (Material) (Specified item) Standard) ‘nominal length) 11. Marking The package of the clives and clevis pins shall be marked with the following items on the outer surface. (1) Name of standard (2) Type (3) Nominal dimensions or designation x nominal length (4) Material (8) Specified item (6) Quantity (7) Manufacturer’s name or its abbrevi ‘Applicable Standards: JIS B 0101-Glossary of Terms Relating to Fasteners JIS B 0205-Metric Coarse Screw Threads JIS B 0207-Metric Fine Screw Threads JIS B 0209-Limits of Sizes and Tolerances for Metric Coarse Serew Threads JS B O211-Limits of Sizes and Tolerances for Metric Fine Screw Threads JIS B 0601-Definitions and Designation of Surface Roughness JIS B 1071-Method of Verification for Size and Geometry of Threaded Fastencrs JIS B 1351-Split Pins JIS B 2805-Retaining Rings-E Type JIS D 0201-General Rules of Electroplating for Automobile Parts JIS G 3101-Rolled Steel for General Structure JIS G 3131-Hot-rolled Mild Steel Plates, Shects and Strip JIS G 3141-Cold Rolled Carbon Stecl Sheets and Strip JIS G 4051-Carbon Steels for Machine Structural Use Corresponding International Standard: 180 2341 Clevis pins with headType 4, Type B D 2301-1990 Attached Table 1. Shapes and Dimensions of Clevis Type A and Type B ‘The Shape of Figure Gi Below May also Be Employed a ==e| cleo | Unit: mm iene 7 7 T Sreeaon soe a eel fier = tle|alalals (4x4) Tolerance | sane ion| Tolerance | S88. | Tolerance te = ED ss Ms w | 2, Jes za} 10] 6] 9 axa] is [a Ox2t +0,080 12 | 2 oes wood “6 e 3 9 |i] 7} exe a 2 | % 8x32 ae 16 | 32 —oe le ue] os 6 ‘ wz | 6} | 1 oxw Bis ols $08 10x40 MiOx aie 40 Toe | 423] ao 3 Sis | a | 12 | 18 10x35 re AE | ar wax - =e ] I elle u | 2 ]6 1a | a0 | 1 | 20 xe Las ele Ki =| % Ey | t8e artes] 2 at | 2 | 10 | 2 x78 2h ee 50 | 78 exe a ela] =e Mioxts | 16 2} 8-18 as | xe | 9 | 26 lox Be | | 36 | 886 D 2301-1990 Attached Table 2. Shape and Dimensions of Clevis Type C R shall be $b or larger. Unit: _mm Nonna dane oe ee eens « (axa) [ESSE [Totwrance | "3, [Bean] Toerence | eM exe ms | ~~ sxuaxo | 25.5 | 30 BxM axes Mo ° 8 ws | 3 BxME8xw | 35.5 40 Taxwexs | | 40.5) 45 axa 10x25 =4| 5 |e BxM 10x30 | 25.5 30 ax 10x85 Miox1.25| 11 0 ws | 38 ‘BxMI0x00 | =5 | exM IDS aN aa lhs ws ),5 ToxM 6x2 fon, | os | 3 10xM 8x30 | 25.5 30. 1oxM 8x5 Me 9 8 ws | 10xM 8x40 35 | 0 Tiras], | r[ 6 10M 1023 | 3 | 5 ~toxariox30 | 23.5 | 90 10x 1035 wioxtis| on wo | [wos fs TOM 10x00 [ss | 0 10x 1085 [as | s7 D 2301-1990 Attached Table 3. Shapes and Dimensions of Clevis Type A and Type B ‘Type D a ‘Type E 4 Nominal mension? (a xxl, xW) TeM OBE BxM 8x30x BxM Bx35x ax. ‘axM 8xa0x BXM xasx 1025 Tweattoxa0x 6} wanoxisx 6] Mix 1,25 BxMIOx30x 9 BX MIOXS5X BxMIOxIOX BxMIOxi5x 40.18 + +008 ey TM BxI3x Tosa ex30% 9 | Tioxaexa5x 9_| 10xM Bx TOM Oxa5x 1OxM_BX25x11 10xM 8x30x11 TOxM 8x35x1L u ral ie 10x Bxa0xTL | TOM @xa5 211 | Tox M10: a Tox M10: Tox ix a ‘Dx t10xI0% TT TDs oO TT TDs 10310. TT | Tx MIO | | Remark: The external shape of the nut shall not exceed bi (0x 9 | i Mt0x1.25-—48 D 2301-1990 Attached Table 4. Shape and Dimensions of Clevis Pias Type A and Type B ‘An Example Where a Split Pin Is Used a | sy be Bice T a cS) ‘An Example Where $ a Snap Pin Is Used Ge. | ues K, ts Uait,_mm Type Aor spit pin) | Type 8 (lor snap pin) a Mating D K | clove ih | & ounmon] | hi | h peinon| earn ols} 29 |iefme| 33 [1216 Type Aand 8 yo [ize] a2 [rele] + [isle Type A and 8 Ws | faz Type D and € a 1 ype and 8 e| 8 as j2ofma] 5 fis]s | [iypeDange 20.1 Type 2 A | [ea | Type Ty! Ta Type D and E 8 “ype and a | 45 we) 6 Type | 32 22] 4 _ | | 2 | ype A and [rez 22.2) Tee me ee wo [26] 5.5 Bal 7 Type A and 8 wea mals 3 | 1.8 [ivpeaane eo 24 45 ——— w | wz] 9 "ype Aan 8 Remarks 1, The split pin used shall be that specified in JIS B 1351. 2. The shape and dimensions of the snap pin are given in Informative Reference Table.‘Attached Table 5, Designation and Nominal Lengths 9 D 2301-1990 ‘Nominal length Designation (2) 5 6 8 10 1 16 1 6 18 2 8 s fl/elslelele Remark: The selection of the dimension /3 shall be /1 + f2, and when any fraction has been couated, [3 of one rank above shall be selected,10 D 2301-1990 Attached Table 6. Shape and Dimensions of Clevis Pins Type C ‘An Example Wheres Type E £ ‘Snap Ring Is Used Unit: mm Dy Ds ™ See tenes (D.x4) sien Tolerance Tolecance [dimen Tolerance irene - fies me] a |e Te Tamas ent 4 07 a3 me 6x16 6 "> lio} 12 | 16 2 ‘Type A and B oxi Balle Be Type Dard axa 6 fm} | +805 Ba Type Aad B axa] 8 wfies]e] 6 a6 | 3.0 Tyee Oud E axe wa |e Tyee v0.0 las F feepies 3x26 ‘ ais | 36 Type ze 09 TxA 6s) ies Tipe Dade 0x2 | Tee DandE exe | 0 whia]e] 8 | 0.0 37 Tyee 10x25 2 [3 0 a1 | 40 ‘Type A and 8 1026 ana |e Ba Tyee wo | 2 m/z [30] 10 Tea te 5 0.14 ae ves | Su PLAT Po tts] 29! fos] | 3 | 6 ypezaw 16x38 ie], 3/32 | 38 a 4.5, ‘Type A and 8 Remark: For the Type E snap ring, that is specified in JIS B 2805 shall be used.u D 2301-190 Attached Table 7. Shapes and Dimensions of Eyes Type A and Type B S$ x R shall be 3 bt or larger. Unit; mm 4 Ww informative cleronce) Gass eae Beer on | Tolrance | Se fterance | S| 8 | a eee s| fs es e[ a] é @ 8 = es) wl es +013 [7 $0.04 0.1 9 | 03 0 0 w | 2 | 10 W @ 2 wz | [2 a] te8 te | Rae ae 1s | @ [1 6 6 6 | 32 | 162. D 2301-1990 Informative Reference Table, Shape and Dimension of Snap Pins Shaft and Dimension of Snap Pins \ 34 celsd Unit: _mm ‘Snap pit [Svat 0 be applied Desige [shar [Foe Oa a htc [Rake] 91 Pah es ae erence [BekSson] Toeance [reome|aears aero imi eeme| ch | de 10 | £002 [so] 6s] 2s[15| os [io] 5.0 | 12 6 | 1 36 70[30|/18| 06 [a2] 60 | 1s a | 16 a [ios|s0| 24] 06 [2.7] 80 | 19 0 12.2] 5.0 | 3.2 32.6| 10.0 18 | £0.03 | 5.4 09 af 2 13.2] 6.0] 42 35.8] 12.0 w 15.0] 7.0 | 5.0 6] 10 2.0 6.0 }— Lo 24 6 16.0] 8.0 | 6.0 a8] 16.0 Remark: The tolerance on d shall be the tolerance on wire diameter prior to forming.