Company Elecrospark Approved by

PQR No.
PQR-D16-01 Date 20th Jan 2021
Welding Process(es) _GTAW(Gas Tungsten Arc Welding)
Type(s) Manual

Joints (see 4.14.1)

Joint Type Butt Joint Joint Details
Backing No
Backing Material (Type) N/A
a
Groove Angle 60
Root Opening Radius: U J X 1.5 mm
Root Face 0.5 mm
Backgouging: Yes No X
Backgouging Method N/A

f R

Base Metals (see 4.14.2)

M-No. 8 1 8 1
Group No. or to M-No. Group No.

Specification Type and Grade ASTM A240 Grade 304 to Specification Type and Grade ASTM A240 Grade 304
Thickness of Base Metal: Groove 2 mm Fillet -
Pipe Diameter: Groove - Fillet -
Other This procedure is not qualified for Notch Toughness or PWHT applications

Filler Metals (see 4.14.3)

Filler Metal F-No. 6
Other -
AWS Classification ER308
AWS Specification
Weld Metal Analysis A-No. AWS A5.9 or ASME SFA 5.9
8 Other -
Filler Metal Size 1.6mm Dia.
Electrode Flux (Class)
Weld Metal Thickness 2 mm plus reinforcement Not permitted
Flux Trade Name
Consumable Insert Not permitted NA
Other
-
Positions (see 4.14.4) Preheat (see 4.14.5)
Position(s) of Groove
2G Preheat Temperature (Min.) 0°C Minimum
NA Temperature (Max.) 0°C Minimum, 175°C Maximum
Position(s) of Fillet
NA
Weld Progression

PWHT (see 4.14.6)

Temperature None (Not qualified for PWHT applications) Time None (Not qualified for PWHT applications)

Shielding (see 4.14.7)

Torch Shielding Root Shielding Trailing Environmental Shielding

Gas(es) Argon
Composition 99.9998
Flow Rate 8 L/min
 Electrical Characteristics and Welding Parameters
(see 4.13.8) Other Variables (see 4.14.9)
Current Type/Polarity DCEN Cup or Nozzle Size 4 _
Pulsing: Yes No X Collet Body X or Glass Lens
Current (Range) 50-80 Amp Cleaning Method_Mechanical only
Voltage (Range) - X
Technique: Stringer or Weave Bead
Wire Feed Speed (Range) NA Number of Electrodes Single
Travel Speed (Range) 200mm per min. Number of Passes per Side Single
Tungsten Electrode Size/Type Dia. 2.4mm - EWTh- Other
Transfer Mode NA 2
Pulsing Parameters NA
Heat Input
Other

Test Results
Visual Test Results There is no any crack, overlap found. All crater filled properly. There is no any undercut note down in weld
Weld reinforcement issample.
not exceed 3 mm at any point of the weld area.Complete fusion shall exist between adjacent layers of weld
metal and between weld metal and base metal. Weld profile is Acceptable
Tensile Results
Results
Maximum Ultimate Failure Type
T-01 No.
Specimen Width 2mm
Thickness Area Load 678.7Strength
Tensile and Location
T-02 2mm MPa
675.9
MPa

Guided Bend Tests Qualification Results for Toughness Application

2 Face Type and Figure Number Type and NA
Figure Number
band
2 Root
band

2 Face band - Results Results

-
2Acceptable
Root band -
Acceptable

Fillet Weld Tests Other Tests

Type and Figure Number Type and Figure Number
NA No

Results Results
- -

We, the undersigned, certify that the statements in this record are correct and the test welds were prepared, welded,
and tested in accordance with the requirements of AWS D1.6(2017)& AWS B2.1(2014)Specification for Welding Procedure
and Performance Qualification

Manufacturer or Contractor Electrospark

Date 20th Jan 2021 By _