Hindustan Coca-Cola Beverages Pvt. Ltd.

OHSMS-4.3.1-LST-0.1.4

Sr.No. Hazard Identified Location Action Plan Responsibility Indentified On Status

Compressor in Forklift area is not having 360 egree m/c Zero Access m/c guarding to be
1 guarding
Forklift Garage
provided
Nimish Nikam 01.01.11 Pending

2 Cable dressing in F/L Garage area is very poor Forklift Garage Proper cable dressing to be done Mohit Pandya 01.01.11 Pending
Diesel to be stored properly so that
Diesel was stored in improper condition in the forklift
3 garage area
Forklift Garage fire and spillage hazard can be Nimish Nikam 01.01.11 Pending
removed
Extinguisher should be accessible
4 Fire Extinuguisher is blocked by forklift battery Forklift Garage
and bettery to be removed
Nimish Nikam 01.01.11 completed

Zero Access m/c guarding to be

5 Guard of Air Compressor at WTP is not appropriate WTP-2
provided
Nimish Nikam 13.01.11 Pending

6 All the trenches are in open condition WTP-2 trench Cover to be provided Nimish Nikam 13.01.11 Pending
All the chemical dosing tanks installed without platform Platform to be provide to stand at
7 to stand (Caustic, HCL etc.)
WTP-2
the chemical dosing tanks
Nimish Nikam 13.01.11 Pending
Ladder at first floor is without proper hook and base Ladder to be provided with proper
8 support at first floor of WTP-2
WTP-2
hook at base support
Nimish Nikam 13.01.11 Pending

Fan for Operator is not having plug top and direct wire
9 is inserted in socket
WTP-2 Plugtop to be provided Mohit Pandya 13.01.11 completed

Earthing to be provided on body of

10 All the electric motors are having earthing on fan cover WTP-2
motor
Mohit Pandya 13.01.11 Pending
DC water panle doors to be closed
11 DC water panel doors are open and can not be closed WTP-2
and maintained
Mohit Pandya 13.01.11 completed

12 Rubber mat is not provided at both DC water panel WTP-2 Rubber mat to be provided Mohit Pandya 13.01.11 completed

All the chemical drums to be labled

13 Chemical drums lying on the floor with labling WTP-2
properly
Ramesh Yelapure 13.01.11 Pending

Rubber mat is torn off at the panel of syrup preparation

14 room
Maaza Syrup Room Rubber mat to be replaced Rahul Saxena 20.01.11 completed

15 Earthing is not visual on motor body Maaza Syrup Room Exteral earthing to be provided Rahul Saxena 20.01.11 Pending

Splash guard is not available at PHE - incase of PHE

16 failure someone may get burn injury due to caustic
Maaza Syrup Room Splash guard to be provided Nimish Nikam 20.01.11 Pending

spalsh guard is not available at caustic and Phosphoric

17 dosing pump - incase of flexible pipe failure someone Maaza Syrup Room Splash guard to be provided Nimish Nikam 20.01.11 Pending
may get burn injury due to caustic / Phosphoric

Improper Trench cover is creating trip hazard on Maaza Trench cover to be repaired and
18 CIP room
Maaza CIP Room
place properly
Nimish Nikam 20.01.11 Pending
Improper electrical glanding at maaza pulp transfer Maaza Pulp Transfer
19 pump switch box room
proper glanding to be done Rahul Saxena 20.01.11 Pending
 Hindustan Coca-Cola Beverages Pvt. Ltd.
OHSMS-4.3.1-LST-0.1.4

Maaza pulp transfer pump switch box is totally corroded Maaza Pulp Transfer Switch box to be repaired or
20 asn water immersion found inside room removed as it is not in use
Rahul Saxena 20.01.11 Pending
Exhuast fan switch board is hanging with one bolt and Maaza Pulp Transfer
21 water immersion found inside room
Switch box to be fixed properly Rahul Saxena 20.01.11 Pending

Secondary containmetn is not provided at CIP(Caustic

Secondary containment to be
22 and Phosphoric) station which is necessary as both are Maaza Filler
provided
Nimish Nikam 20.01.11 Pending
incompitable material
Fixed type proper Zero Access m/c
23 Filler Drive Rotation Gear guard is not proper Maaza Filler
guarding to be provided
Raghvendra Shukla 20.01.11 Pending
Fixed type proper Zero Access m/c
24 Filler Bowl Rotation Gear guard is not proper Maaza Filler
guarding to be provided
Raghvendra Shukla 20.01.11 Pending

Locking arrangement to be
Filler Right side Door-1 doesn't have locking
25 arrangement
Maaza Filler provided by the means of magnetic Raghvendra Shukla 20.01.11 completed
switch or clamp
Locking arrangement to be
Filler Right side Door-2 doesn't have locking
26 arrangement
Maaza Filler provided by the means of magnetic Raghvendra Shukla 20.01.11 completed
switch or clamp
Locking arrangement to be
27 Filler middle Door-1 doesn't have locking arrangement Maaza Filler provided by the means of magnetic Raghvendra Shukla 20.01.11 completed
switch or clamp
Locking arrangement to be
28 Filler middle Door-2 doesn't have locking arrangement Maaza Filler provided by the means of magnetic Raghvendra Shukla 20.01.11 completed
switch or clamp
Fail-safe type Interlocking to be
Filler Right side Door-1 limit switch is not in working
29 condition and also not adequate
Maaza Filler provided which can not be defeat Rahul Saxena 20.01.11 Pending
easily
Fail-safe type Interlocking to be
Filler Right side Door-2 limit switch is not in working
30 condition and also not adequate
Maaza Filler provided which can not be defeat Rahul Saxena 20.01.11 Pending
easily
Fail-safe type Interlocking to be
Filler middle Door-1 limit switch is not in working
31 condition and also not adequate
Maaza Filler provided which can not be defeat Rahul Saxena 20.01.11 Pending
easily
Fail-safe type Interlocking to be
Filler middle Door-2 limit switch is not in working
32 condition and also not adequate
Maaza Filler provided which can not be defeat Rahul Saxena 20.01.11 Pending
easily
33 Maaza Crowner motor coupling guard is not provided Maaza Filler Coupling guard to be provided Raghvendra Shukla 20.01.11 Pending
Condensate drain point valve discharge line is not
Condensate drain point valve
34 provided in case of condensate release with steam Maaza Filler
discharge life to be extended
Raghvendra Shukla 20.01.11 completed
some one can get injured
Cam-Pusher guard is not proper (Hindges are welded Fixed type proper Zero Access m/c
35 and found open)
Maaza B/W
guarding to be provided
Raghvendra Shukla 20.01.11 Pending

Drums to be kept inside the

36 Divo Al drums kept outside the secondary containment Maaza B/W secondary containment and make Purushottam Sonar 20.01.11 Pending
the practice of the same

37 Toe guard is not provided at the both side platforms Maaza B/W Toe Guards to be provided Raghvendra Shukla 20.01.11 completed
 Hindustan Coca-Cola Beverages Pvt. Ltd.
OHSMS-4.3.1-LST-0.1.4

Loading end Introducer Supporting rotating gear chain Fixed type proper Zero Access m/c
38 is not having aguard
Maaza B/W
guarding to be provided
Raghvendra Shukla 20.01.11 Pending

SS clading is not provided at steam line between B/W

39 and cooling tunnel
Maaza B/W SS clading to be provided Raghvendra Shukla 20.01.11 completed

Chain guard of Maaza date coder is totally rusted and Fixed type proper Zero Access m/c
40 damaged
Maaza Date Coder
guarding to be provided
Raghvendra Shukla 20.01.11 Pending

Maaza Caser guard is not proper - It is as good as no Fixed type proper Zero Access m/c
41 guard provided
Maaza caser
guarding to be provided
Raghvendra Shukla 20.01.11 Pending
Maaza Uncaser guard is not proper - It is as good as no Fixed type proper Zero Access m/c
42 guard provided
Maaza caser
guarding to be provided
Raghvendra Shukla 20.01.11 Pending
Cross over overplatform at caser outfeed conveyor is
43 totally damaged
Maaza caser Cross over platform to be repaired Raghvendra Shukla 20.01.11 Pending
chain guard is missing at manual paletizing station of Fixed type proper Zero Access m/c
44 maaza
Maaza Palletizing
guarding to be provided
Raghvendra Shukla 20.01.11 Pending
Level Indicator pipe is in broken condition at RGB 1
45 Bottle washer
RGB 1 B/W Level Indicator to be provided Raghvendra Shukla 22.01.11 completed
Swing gate of Cardboard storage near PET Utility is not PET Cardboard
46 working Storage
Swing gate to be repaired Nimish Nikam 22.01.11 completed
Rubber mat is not present in front of raw syrup room
47 electrical Panel
Raw Syrup Room Rubber mat to be provided Saurabh Trivedi 24.01.11 Pending
Limit Switch of Maaza Filler Left door is in bypass
48 condition
Maaza Filler Room Limit switch to be brought in line Rahul Saxena 24.01.11 Pending
Limit Switch of Maaza Filler Right door is in bypass
49 condition
Maaza Filler Room Limit switch to be brought in line Rahul Saxena 24.01.11 completed
Hot water inlet line to Maaza Pasteurizer is not having
50 insulation
Maaza Filler Room Isulation to be provided Ronak Pancholi 24.01.11 completed
Improper guard of Maaza Uncaser. It is not fixed and Proper fix type guard to be
51 purely human dependant
Maaza Uncaser
provided
Raghvendra Shukla 27.01.11 Pending
Improper guard of Maaza caser. It is not fixed and Proper fix type guard to be
52 purely human dependant
Maaza Caser
provided
Raghvendra Shukla 27.01.11 Pending
Secondary containment is not available in Diesel tank of Sencodary containment to be
53 D.G 4
D.G Room
provided
Prasanna Bhandary 27.01.11 completed
Secondary Containment with send
54 There is no containment for Oil Drum Storage room Oil Storage Area
filled to be provided
Ronak Pancholi 29.01.11 completed

55 New WTP stain platform toe guard is not available WTP - 2 Toe guard to be provided Prasanna Bhandary 29.01.11 completed

56 Toe guard is not available at first floor railing WTP - 2 Toe guard to be provided Prasanna Bhandary 4.02.11 completed

57 PPE box is not available WTP - 2 PPE box to be provided Ritesh Solanki 4.02.11 completed

58 JOG of PET Filler is not in working condition PET Filler - 120 BPM JOG to be repaired Rahul Saxena 4.02.11 completed

59 FD / ID Fan PanelRubber Mat - Not Present Brequette Boiler Rubber mat to be provided Saurabh Trivedi 4.02.11 completed

60 Soot Blower Control PanelRubber Mat - Not Present Brequette Boiler Rubber mat to be provided Saurabh Trivedi 4.02.11 completed
 Hindustan Coca-Cola Beverages Pvt. Ltd.
OHSMS-4.3.1-LST-0.1.4

D.G -1 Control Panle (New D.G)Rubber Mat - Not

61 Present D.G Room Rubber mat to be provided Saurabh Trivedi 10.02.11 completed
Chicago Pneumatic Operating Panel (200 cfm)Rubber
62 Mat - Not Present
Utility Chilling Plant Rubber mat to be provided Saurabh Trivedi 10.02.11 completed
Air Compressor main operating panel (100 cfm)Rubber
63 Mat - Improper Utility Chilling Plant Rubber mat to be provided Saurabh Trivedi 10.02.11 completed
New Ammonia Refrigeration Plant (System-3)
64 PanelRubber Mat - Not Present Utility Chilling Plant Rubber mat to be provided Saurabh Trivedi 10.02.11 completed
Ingersol Rand VFD Panel (600 cfm)Rubber Mat - Not
65 Present Oil fired Boiler Rubber mat to be provided Saurabh Trivedi 10.02.11 completed

66 Oil Fired Boiler -1 PanelRubber Mat - Not Present Oil fired Boiler Rubber mat to be provided Saurabh Trivedi 18.02.11 completed
There is no adequate ladder or platform to see the level
67 at caustic tank of B/W RGB 1
RGB 1 B/W Lader or platform to be provided Raghvendra Shukla 18.02.11 Pending

68 Inlet pipe is to short at Caustic Tank B/W RGB 1 RGB 1 B/W Piep length to be increased Raghvendra Shukla 18.02.11 completed

69 Front door interlock of Blow Moulding is bypassed Blow Moulding Room Interlock to be made operational Rahul Saxena 18.02.11 Pending
Valve to be open and should
Safety shower main valve in CIP room found in close
70 condition
CIP Room remain open all the time. Optechs Ramesh Yelapure 18.02.11 completed
to be counceled
71 Pit in front of Chilling plant is open Roads & Drains Pit to be closed Srinivas Mantri 18.02.11 completed

72 Pit in front of briquette Boiler is open Roads & Drains Pit to be closed Srinivas Mantri 23.02.11 completed

73 Pit in front of CO2 Storage tank Roads & Drains Pit to be closed Srinivas Mantri 23.02.11 completed

74 Pit besides F.O Storage tank Roads & Drains Pit to be closed Srinivas Mantri 07.03.11 completed
Drain covers at Wrehouse Loading point is in broken Ware House FG
75 condition forklift may fall in it Loading
Cove to be provided Nimish Nikam 07.03.11 completed
Sugar Godown Electrical forklift charger socket is in
76 broken condition - Risk of Electrocution
Sugar Godown Socket to be changed Saurabh Trivedi 07.03.11 completed
Pipe is in hanging condition just at entrance of PCC
77 (LT) Room. Some one may hit at the time of entry
LT Room To be removed Srinivas Mantri 18.03.11 completed
Either switch box to be fixed
Switch box is in open condition with live supply.
78 Someone may get shock
HT Panel Room properly or Electrical supply to be Rahul Saxena 18.03.11 completed
isolated
Cable trench cover to be put
79 Cable trench cover plat is open in HT Panel Room HT Panel Room
properly
Rahul Saxena 23.03.11 completed
Interlock Sensot of pellatizer of 600 BPM line has
80 removed
600 BPM Line Sensor to be installed properly Manish Singh 23.03.11 completed

81 Bottle Washer Loading Table Chain guard is missing RGB 1 B/W Guard to be provided Raghvendra Shukla 23.03.11 completed

82 Bottle Washer Main Drive Chain guard is missing RGB 1 B/W Guard to be provided Raghvendra Shukla 02.04.11 completed

83 Bottle Washer Transmission Chain guard is missing RGB 2 B/W Guard to be provided Raghvendra Shukla 02.04.11 Pending
There is no railing besides the ladder of Fire Pump
84 House some one may fall down
Fire Pump House Barrication to be repaired Nimish Nikam 02.04.11 completed
 Hindustan Coca-Cola Beverages Pvt. Ltd.
OHSMS-4.3.1-LST-0.1.4

There is no NRV/Flash Back arrestor in the Gas Cutting NRV/Flash Back arrestor to be
85 set
Engg. Workshop
provided
Nimish Nikam 11.04.11 completed
Drain covers besides Fill Inspection conveyor RGB 1 is
86 in damaged condition
RGB 1 Filling Hall Covers to be repaired Manish Singh 11.04.11 completed
Motor of Loading Conveyor of Line 1 is not having chain Loading Conveyor
87 guard Area
Guard to be fixed Raghvendra Shukla 11.04.11 completed
Indication light of the pellatizer is not in working
88 condition
RGB 2 Pellatizer Lights to be repaired Manoj Pal 11.04.11 Pending
Lights over the RGB pellatizer lifter is not in working
89 condition
RGB 2 Pellatizer Lights to be repaired Manoj Pal 11.04.11 completed
Cable tray between pellate out put conveyor and light
To be repaired and cables to be
90 panel is in broken condition and cables are in hanging RGB 2 Pellatizer
dressed properly
Manoj Pal 21.04.11 Pending
condition
Protection Barrier in front of pellatizer out put conveyor
91 is in broken condition
RGB 2 Pellatizer Barrier to be repaired Manish Singh 21.04.11 completed
Side Railign of Mazza bottle washer is in broken
92 condition
Maaza B/W Railing to be repaired Manish Singh 21.04.11 completed

Loading Conveyor Motor Wire is in damaged condition

93 (Puncture from one place)
RGB 2 Pellatizer Wire to replaced Raghvendra Shukla 25.04.11 completed

Strom Drain cover at the middle of W/H Loading point is Ware House FG
94 in damaged condition. Fork-lift wheel may fall in it Loading
Cover to be repaired Nimish Nikam 28.04.11 completed

Caustic tank besides B/W Maaza is level indicator is in

95 broken condition casutic may spill over from that
Maaza B/W Level indicator glass to be replaced Manish Singh 28.04.11 completed

Swimming tubes are not available at Aeration Tank of Swimming tubes to be procured
96 ETP
ETP
and placed at ETP
Ritesh Solanki 28.04.11 completed

97 Caser miser motro dosing pump guard is not proper PET 120 Filler Proper Guard to be provided Manish Singh 05.05.11 Pending

PET 120 Blow

98 Door of blow molding panel is openand lock is damage
Moulding
Door lock to be provided Saurabh Trivedi 05.05.11 Pending

Front middle door interlock of Blow Moulding is PET 120 Blow

99 bypassed Moulding
Interlock to be taken in line Saurabh Trivedi 05.05.11 Pending

front door left door interlock of blow moulding is PET 120 Blow
100 bypassed Moulding
Interlock to be taken in line Saurabh Trivedi 05.05.11 Pending

PET 120 Blow

101 smoke detectors are not present in blow moulding roon
Moulding
Smoke detectors to be provided Ritesh Solanki 05.05.11 Pending

102 piston pump cover is bypassed PET 120 Filler Proper Guard to be provided Manish Singh 05.05.11 Pending

103 Glycol line pressure guage is not working Chilling plant To be replaced Ronak Pancholi 05.05.11 Pending