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GAMA INFRAPROP PVT. LTD.

KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – MAY-2023
SESI/GIPL/MMD/
Issue No. Issue Date Revision Revision Date Clause Page 1 of 3
QOMMR/01
01 09.12.2016 02 01/04/2021

Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-1 Status
Remarks
1 HRSG-2 Swas Cooler NOT DONE Plant in running condition
2 STG Control Oil Pump-1 NOT DONE Plant in running condition
3 DM Jockey Pump-1 NOT DONE Plant in running condition
4 DM Jockey Pump-2 NOT DONE Plant in running condition
5 DM Fire Fighting Pump-1 (Motor Operated) NOT DONE Plant in running condition
6 DM Fire Fighting Pump-2 (Motor Operated) NOT DONE Plant in running condition
7 DM Caustic Dosing Pump (UFBW) NOT DONE Plant in running condition
8 DM Hypo(NaOCL) Dosing Pump-1(UFBW) NOT DONE Plant in running condition
9 DM Hypo(NaOCL) Dosing Pump-1(UFFEED) NOT DONE Plant in running condition
10 DM Acid (HCL) Dosing Pump-1 (UFBW) NOT DONE Plant in running condition
11 DM Ammonia Dosing Pump-1 NOT DONE Plant in running condition
12 DM Ammonia Dosing Pump-2 NOT DONE Plant in running condition
13 ACC Fin’s Cleaning System of All Units NOT DONE Plant in running condition
Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-2 Status
Remarks
1 HRSG-2 HP Dosing Pump-1 & Agitator NOT DONE Plant in running condition
2 HRSG-2 IP Dosing Pump-1 & Agitator NOT DONE Plant in running condition
3 HRSG-2 LP Dosing Pump-1 & Agitator NOT DONE Plant in running condition
4 STG Control Oil Pump-2 NOT DONE Plant in running condition
5 Fire Fighting Pump. (Diesel Operated) NOT DONE Plant in running condition
6 DM Caustic Dosing Pump-2 (UFBW) NOT DONE Plant in running condition
7 DM Hypo(NaOCL) Dosing Pump-2(UFBW) NOT DONE Plant in running condition
8 DM Hypo(NaOCL) Dosing Pump-2(UFFEED) NOT DONE Plant in running condition
9 DM Acid (HCL) Dosing Pump-2 (UFBW) NOT DONE Plant in running condition
Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-3 Status
Remarks
1 HRSG-2 HP Phosphorus Dosing Pump-2 NOT DONE Plant in running condition
2 HRSG-2 IP Dosing Pump-2 NOT DONE Plant in running condition
3 HRSG-2 LP Dosing Pump-2 NOT DONE Plant in running condition
4 ETP ESTP - 8 NOT DONE Plant in running condition
5 ETP ESTP -11 NOT DONE Plant in running condition
6 DM Antiscalent Dosing Pump-1 NOT DONE Plant in running condition
7 DM Antiscalent Dosing Pump-2 NOT DONE Plant in running condition
8 DM SMBS Dosing Pump-1 NOT DONE Plant in running condition
9 DM SMBS Dosing Pump-2 NOT DONE Plant in running condition
10 DM Raw Water Transfer Pump-1 NOT DONE Plant in running condition
11 Diesel GEN SET (625 KVA) DONE 20/05/2023-411903
12 Diesel Engine-125KVA(Engine Driven Fire Fighting Pump) DONE 20/05/2023-411904
Reference (Date/PTW) /
SL Preventive Maintenance Scheduled Jobs Week-4 Status
Remarks
1 DM MB Air Blower-2 NOT DONE Plant in running condition
2 DM N-Pit Water Transfer Pump-1 NOT DONE Plant in running condition
3 DM Raw Water Transfer Pump-2 NOT DONE Plant in running condition
4 DM Service Water pump-1 NOT DONE Plant in running condition
5 DM Service Water pump-2 NOT DONE Plant in running condition
6 DM Water Transfer Pump-1 NOT DONE Plant in running condition
7 DM Water Transfer Pump-2 NOT DONE Plant in running condition
8 DM HRSG Filling Pump NOT DONE Plant in running condition
9 DM MB Air Blower-1 DONE 20/05/2023-411897
PM Scheduled for the Current Month 43
PM Completed during Current month 03
Achieved Scheduled Preventive Maintenance 6.97%
Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – MAY-2023
SESI/GIPL/MMD/
Issue No. Issue Date Revision Revision Date Clause Page 1 of 3
QOMMR/01
01 09.12.2016 02 01/04/2021

Reference (Date/PTW) /
SL Preventive Maintenance (Backlog) As shut down Opportunity Status
Remarks

GAMA INFRAPROP PVT LTD


MAY-2023 MONTHLY COMPLIANCE REPORT
   
NO. OF STANDBY
NO. OF NO. OF
MACHINE NOT
Sr.N MACHINE MACHINES NORMA MODERAT CRITICA COMPLIANC
AREA S RUNNING
o S CORRECTE L E L E
ANALYSE NOT
PLANNED D
D ACCESS
THERMOGRAPH
1 STG 24 21 1 20 1 0 3 88%
2 GT-1 34 28 1 28 0 0 6 82%
3 GT-2 34 28 0 28 0 0 6 82%
4 HRSG-1 14 11 0 11 0 0 3 79%  
5 HRSG-2 14 12 0 11 1 0 2 86%
ACC
6
FANS
14 14 0 14 0 0 0 100%  

7 BOP 30 29 0 29 0 0 1 97%
8 IAC 3 3 0 3 0 0 0 100%
TOTAL 167 146 2 144 2 0 21 87%
 

LLF Carried as per daily schedule and any defects raised were arrested as per notification created.
1280 1280
(Days-20 * Equipment-64)

Unscheduled Maintenance includes shutdown


Reference (Date/PTW) /
SL Description of Job Status
Remarks
1 ACC fin cleaning pump canopy fabrication & installation DONE 29/05/2023-2961-H
Unscheduled Maintenance for the Current Month 01
Unscheduled Maintenance Completed during Current month 01
Achieved Scheduled Preventive Maintenance 100%

NOTIFICATIONS / CORRECTIVE MAINTENANCE INCLUDES SHUTDOWN


S
Status
No Description of Job Date

Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – MAY-2023
SESI/GIPL/MMD/
Issue No. Issue Date Revision Revision Date Clause Page 1 of 3
QOMMR/01
01 09.12.2016 02 01/04/2021

1 ACC water sprinkler line erection DONE 01/05/2023 - 2937-H


2 Anti scalent dosing pump inspection work DONE 01/05/2023 - 411753

3 STG EOT Crane inspection work DONE 01/05/2023 - 411754

4 GT-2 Lube oil compartment oil cleaning work DONE 01/05/2023 - 411758

5 UF Hypo dosing pump-2 discharge hose leakage arresting work DONE 01/05/2023 - 411759

6 GT-1 IAF tarpauline installation DONE 01/05/2023 - 411760


STG HP steam drain line to AFT MIV gland leakage (before MOV-MA-102)
7 DONE 01/05/2023 - 411762
arresting.
8 STG MOT oil sample collection DONE 01/05/2023 - 411761

9 EDG-(625KVA)- Diesel top-up DONE 01/05/2023 - 411764

10 EDG Door (towards diesel level gauge)broken hinges replacement DONE 02/05/2023 - 411768

11 STG MOT Skid housekeeping DONE 03/05/2023 - 411775


EDG-625 KVA And Engine Driven Fire fighting Pump-125 KVA- Diesel Top-
12 DONE 03/05/2023 - 411776
up
13 GT-1 88 BT Fan-1 discharge damper found jammed- maintenance DONE 03/05/2023 - 411765

14 ACC Fan-5 oil replacement and fogging nozzle inspection DONE 04/05/2023 - 411781

15 STG CT Fan-1 oil leakage from gear box - inspection DONE 04/05/2023 - 411777

16 STG Lube oil filter-A vent line leakage arresting DONE 04/05/2023 - 411778

17 ACC Fin fan & fogging pump starter panel canopy installation DONE 04/05/2023 - 2940-H

18 ACC Fan-4 oil replacement DONE 05/05/2023 - 411784

19 HRSG-1 SWAS Trench cover installation DONE 05/05/2023 - 2941-H

20 ACC Water sprinkler line nozzle support installation DONE 05/05/2023 - 2942-H

21 GT#2 BT Fan #1 damper not getting fully closed, inspection DONE 05/05/2023 - 411791

22 GT#2 BL Fan #2 damper not fully opening, inspection DONE 05/05/2023 - 411792

23 ACC Fan-14 oil replacement DONE 06/05/2023 - 411799

24 STG Lube oil cooler-A MIV vent leakage arresting DONE 06/05/2023 - 411800

25 GT-2 BL fan-2 damper not closing fully - maintenance work DONE 06/05/2023 - 411801
DM Plant RO cleaning pump hose connection & removal for RO chemical
26 DONE 06/05/2023 - 411794
cleaning
27 Material Unloading at STG building 0-mtr with EOT Crane DONE 06/05/2023 - 411805

28 ACC Fan-13 oil replacement DONE 08/05/2023 - 411809

29 ACC Fan-7 oil replacement DONE 09/05/2023 - 411815

30 ACC Duct Cooling line fabrication and erection DONE 05/09/2023 - 2945-H

31 STG MOT Oil top up DONE 09/05/2023 - 411819

32 STG COP Filter-B Cleaning work DONE 10/05/2023 - 411820

33 DM plant UF basket strainer-A & B cleaning DONE 10/05/2023 - 411821

34 ACC Fan-1 oil replacement DONE 11/05/2023 - 411827

Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – MAY-2023
SESI/GIPL/MMD/
Issue No. Issue Date Revision Revision Date Clause Page 1 of 3
QOMMR/01
01 09.12.2016 02 01/04/2021

35 DM Plant UF Hypo Dosing Pump-2 discharge hose leakage DONE 11/05/2023 - 411830

36 EDG-(625KVA)- Diesel top-up work DONE 11/05/2023 - 411832

37 ACC Fan-2 oil replacement DONE 12/05/2023 - 411835

38 DM Plant UF Hypo Dosing-1 Discharge line replacement work DONE 12/05/2023 - 411834

39 ACC Spare gear box overhauling work DONE 12/05/2023 - NA

40 STG Aux header bypass MIV gland leakage arresting near PCV B102 DONE 12/05/2023 - 411836

41 GT#1 VL FAN #2 vibration high ,all bolts tightening work DONE 12/05/2023 - 411838

42 ACC Fan-3 oil replacement DONE 13/05/2023 - 411839

43 CEP-1,2,3 EDG & Fire water Pumps CBM Checks DONE 13/05/2023 - 411842

44 STG ACW pump-B strainer cleaning DONE 13/05/2023 - 411847

45 HRSG-2 LP Dosing pump-2 not taking suction DONE 13/05/2023 - 411846

46 ACC Fan-6 oil replacement DONE 13/05/2023 - 411843

47 GT-2 ELC machine suction hose connection work DONE 13/05/2023 - 411848

48 Raw Water tank-2 make up MIV not working properly DONE 13/05/2023 - 411849

49 ACC Fan-10 oil replacement DONE 15/05/2023 - 411854


Leadership safety walk point no 1.5, 1.6 and 1.7 closure
( 1.6- Scaffolding clamp found at cable tray at HRSG#2 1st floor.
50 DONE 15/05/2023 - 411853+2950-H
1.5 - Dewatering pump found without Guard.
1.7 - Unwanted insulation found at Ejector floor.)
51 HRSG-2 MSSV gland leakage - tightening work DONE 15/05/2023 - 411859

52 ACC Fan -08 oil replacement DONE 16/05/2023 - 411865

53 Trench Cover fixing after laying of sensor cable in SWAS-1 DONE 16/05/2023 - 2952-H
Leadership safety walk point no 1.7 closure
54 ( 1.7- Unwanted cable tray found between walkway at HRSG#2 below DONE 16/05/2023 - 2951-H
drum floor towards ACC.)
55 GT-1 PHE-A Oil leakage from flange - tightening work DONE 16/05/2023 - 411867

56 ACC Fan-8 open area covering with aluminium tape DONE 16/05/2023 - 411868
HRSG-2 rectification of leadership safety walk point 1.4 and 1.5 (IMD
57 DONE 16/05/2023 - 2953-H
Support)
58 DM Plant N-Pit Pump not taking suction DONE 16/05/2023 - 411869

59 ACC Water sprinkler line nozzle cleaning DONE 16/05/2023 - 411870

60 ACC Fan-12 oil replacement DONE 17/05/2023 - 411878

61 GT-2 & STG Lube oil sample collection for Analysis by M/s ACME DONE 17/05/2023 - 411875

62 GT-2 ELC Machine leakage arresting work DONE 17/05/2023 - 411873

63 GT-1 Series-1 and All fin fan CBM Checks DONE 17/05/2023 - 411871

64 ACC Fan no-12 fogging nozzle inspection and cleaning DONE 17/05/2023 - 411879

65 GT-1 ELC machine oil tray cleaning DONE 17/05/2023 - NA

66 STG Building washroom exhaust fan mesh replacement work DONE 17/05/2023 - NA

Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – MAY-2023
SESI/GIPL/MMD/
Issue No. Issue Date Revision Revision Date Clause Page 1 of 3
QOMMR/01
01 09.12.2016 02 01/04/2021

67 GT-1 IAF Tarpualine removal work DONE 17/05/2023 - 411880

68 Fire Hydrant post seat replacement near switchyard DONE 17/05/2023 - 411881

69 GT-1 Lube Oil sample collection work DONE 18/05/2023 - 411885

70 ACC Fan-11 Oil replacement work DONE 18/05/2023 - 411882

71 ACC Water sprinkler line rectification work DONE 18/05/2023 - 2954-H

72 ACC Fan-9 Oil replacement work DONE 19/05/2023 - 411889

73 ACC Water Sprinkler line nozzle installation DONE 19/05/2023 - 411891

74 server box stand installation at PM cabin DONE 19/05/2023 - 411892

75 HRSG-2 BFP-A&B and MB Feed Pump-2 oil cup level low - oil top up work DONE 19/05/2023 - 411894

76 STG ACW pump-A strainer cleaning work DONE 19/05/2023 - 411896

77 ACC fan #3 blade angle adjustment DONE 20/05/2023 - 411899

78 ACC Fan-3 blade angle adjustment DONE 22/05/2023 - 411914

79 Material segregation at backside of switchyard DONE 22/05/2023 - 2956-H

80 Material shifting at steag container DONE 22/05/2023 - 411902

81 DM UF basket strainer-A & B cleaning work DONE 22/05/2023 - 411916

82 ACC Fan-7, Lube oil level low - top up work DONE 22/05/2023 - 411915

83 DM RO CF-1 high DP DONE 22/05/2023 - 411917

84 Material lifting & shifting from steag contrainer to store DONE 23/05/2023 - 411926

85 ACC# 12 Fogging system nozzle installation work DONE 23/05/2023 - 411925

86 STG MOT lube oil sample collection DONE 23/05/2023 - 411931

87 STG service ejector #A safety valve inspection (ACC side) DONE 24/05/2023 - 411939

88 Ejector floor instrument air line relocation DONE 25/05/2023 - 2957-H


89 STG CCW Pump-A DE Side abnormal sound- inspection work DONE 26/05/2023 - 411936
90 HRSG-1 warmup valve gland leakage rectification DONE 26/05/2023 - 411952
91 JOP Discharge line pressure setting DONE 26/05/2023 - 411958
92 Ejector air line pipe support erection DONE 26/05/2023 - 2958-H
93 ACC Fan no-8 to 14 side water sprinkler line repositioning the fallen line DONE 26/05/2023 - 411960
94 HRSG-2 HP,LP and Ip dosing tank drain de-chocking DONE 26/05/2023 - 411961
HRSG-2 HP Drum vent (MIV) gland leakage towards road side-leakage
95 DONE 27/05/2023 - 411964+2960H
arresting
HRSG-2 HP drum local level gauge glass steam side MIV gland leakage
96 DONE 27/05/2023 - 411965
towards PITCUL-leakage arresting
Service Ejector-A,B and hogger inspection and maintenance
97 DONE 29/05/2023 - 411947
HRSG-2 HP warmup MOV gland & NRV leakage rectification 29/05/2023 - 411968
98 DONE
29/05/2023 - 411971
99 UF basket strainer cleaning DONE
29/05/2023 - 411972
100 HP Drum vent MOV insulation and cladding sheet fixing work DONE

Rev-1
GAMA INFRAPROP PVT. LTD. KASHIPUR
225 MW Combined Cycle Power Plant
QUALITY OBJECTIVE OF MMD – MAY-2023
SESI/GIPL/MMD/
Issue No. Issue Date Revision Revision Date Clause Page 1 of 3
QOMMR/01
01 09.12.2016 02 01/04/2021

IP MS Drain, IP MS safety valve leakage from flange and HP Drum leakage 29/05/2023 - 411973
101 DONE
from CCR side manhole.
30/05/2023 - 411978
102 ACC Fan No 3 Blade angle adjustment DONE
30/05/2023 - 2962 H
103 STG CT Fan area Platform erection for H2SO4 dosing DONE
GT#2 DLN Compartment disengaging door(facing towards primary gas 30/05/2023 - 411986
104 DONE
skid ) rectification.
30/05/2023 - 411985
105 STG ACW Pump A & B gland tightening. DONE
30/05/2023 - 411987
106 STG filteration machine pre filter top flange oil leakage DONE
ACC Fan 1 to 14 Silica gel inspection and replacement if required. 31/05/2023 - 411993
107 DONE
Fire fighting header recirculation line erection.
108 DONE 31/05/2023 - 2962H
ACC Fan 's Side walls opening sealing work UNDER
109 PROGRESS 31/05/2023-411979
Notifications / Corrective Maintenance for the Current Month 109
Notifications / Corrective Maintenance completed during Current month 108
Achieved Notifications / Corrective Maintenance 99.08%

Total Generated during Current Month (PM’s, PDM, LLF, UN Schedule Plan & Notifications) 1600
Total Completed during Current Month (PM’s, PDM, LLF, UN Schedule Plan & Notifications) 1538
Achieved (PM’s, PDM, LLF, UN Schedule Plan & Notifications) 96.12%

Rev-1

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