Professional Documents
Culture Documents
: 26071-100-MRA-PB01-00001
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REVISION LOG
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TABLE OF CONTENTS
4 GENERAL REQUIREMENT.................................................................................................11
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6 ATTACHMENT ....................................................................................................................18
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1 SCOPE OF WORK
* ALL MATERIALS SHALL BE FURNISHED IN ACCORDANCE WITH THE CODES, STANDARDS AND
SPECIFICATIONS ATTACHED/SPECIFIED IN THIS MATERIAL REQUISITION.
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2 APPLICABLE DOCUMENTS
List of documents is applicable to the scope of supply. Other relevant project specifications,
which are not listed in this section 2.(but referred in Applicable Documents), shall also be
applied.
If you need any other documents and specifications to meet satisfactory design even not
directly listed in this MR, you have to ask to Purchaser to provide them.
Terms Definition
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C of C Certificate of Conformance
General Specifications
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Engineering Specifications
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A GENERAL
E-MAIL
A1 DEVIATION AND CLARIFICATION LIST - - - -
E-MAIL
A2 EXPERIENCE LIST - - - -
E-MAIL
A4 SUB-VENDOR LIST See (4) 2W A See (4) X
A5 SPECIAL TOOLS LIST (IF ANY) E-MAIL See (4) 4W A See (4) X
MANUFACTURING PROCEDURE
B5 See (4) 6W A See (4) X
SPECIFICATION
1W
B6 MATERIAL (MILL) TEST REPORT See (4) BEFORE See (4) X
DELIVERY
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C OTHERS
NOTES :
(1) W = CONSECUTIVE CALENDAR WEEK, M = CONSECUTIVE CALENDAR MONTH
(2) A = FOR APPROVAL, R=FOR REVIEW, I = FOR INFORMATION,
(3) X = FINALLY APPROVED DOCUMENTS TO BE SUBMITTED AT THE FINAL INSPECTION
(4) QUANTITY, TYPE & LOCATION REFER TO INSTRUCTION FOR VENDOR DATA (26071-100-3DP-G03-00002)
(5) MECHANICAL CATALOGUE SHALL INCLUDE FINAL DOCUMENTS, MAINTENANCE DOSSIER, ETC.
(6) INSPECTION OF ANY INSPECTION ITEM OF HOLD POINTS AND THOSE WHICH REQUIRE OWNER APPROVAL SHALL
NOT BE PERFORMED WITHOUT GETTING OWNER’S WRITTEN APPROVAL.
(7) ALL DOCUMENTS AND DRAWINGS SHALL BE SUBMITTED WITH CLEARLY CONVERTED AND READABLE PDF FILES.
(8) ANY DOCUMENTS THAT ARE NOT LISTED HEREIN, BUT NECESSARY FOR ENGINEERING REVIEW SHALL BE
SUBMITTED ON DEMAND
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4 GENERAL REQUIREMENT
4.1 Scope of Work
Vendor shall be responsible for the design works, supply of materials, shop fabrication,
inspection and tests, painting, packing, transportation and guarantee of the work /
supply as part of the Vendor responsibility. The following items for the scope of work
and supply shall be included, but not be limited:
Shop inspection and test
Transportation to FOB port
Pre-inspection meeting, if requested by Purchaser
Marking, preservation, transportation as per 26071-100-GPP-GPX-00008 “Packing
and Shipping Instruction to Vendors and Marking Specification”.
Documentation as per the requirements of this Requisition and specification
All documents and certificates for OWNER approval, if requested
Other specified in this specification
4.3 Language
English shall be applied to all documents.
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4.7 Guarantee
Vendor shall have the final and total responsibility for design, quality and material of all
items which will be supplied and covered by this requisition.
procurement department. Act as a single point contact for all communication between
PURCHASER and VENDOR.
4.14 Materials
4.14.1 All materials substitutions must be approved by the owner before purchase and
fabrication.
4.14.2 All raw materials shall be new and unused, and shall be free from all contaminations
and imperfections.
4.14.3 All materials shall be furnished in accordance with the material specification in the
Bill of Materials (Attachment #1) including the specific grade, type, etc.
4.14.4 Material shall be as specified in the ITEM DESCRIPTION.
4.14.5 Threaded pipe/fitting/flange shall be furnished with taper-threaded ends in
accordance with ASME B1.20.1.
4.14.6 Pipe length shall be supplied as per Single Random Length
4.14.7 Vendor shall guarantee the roundness for pipe.
4.14.8 All copper nickel piping and flanges shall be annealed.
4.14.9 Pipe shall be identified by the Vendor with the appropriate stamping, marking,
and/or tagging, color coding in in accordance with the requirements of the material
specification and this MR. Color coding shall be in accordance with 26071-100-
3PS-P30-00002 “Specification for Marking of Piping Materials.
4.14.10 Pipe must be hydrostatic tested in accordance with applicable material specification.
Deviations to this will be submitted to PURCHASER for approval. Hydro testing
Water Quality and Drying shall be complied requirement of 26070-100-3SS-NF00-
J0003.
4.14.11 Threaded end pipe shall be furnished with UV protected polyethylene end caps
without holes. Alternatively, where there is a size limitation on bevel end caps,
metal end protectors may be utilized (with a layer of non-metallic material provided
between the butt-welding bevel and the metal cover). Tape shall not be permitted
as the sole covering method.
4.14.12 Threaded end fittings shall be furnished with UV protected polyethylene end caps
or plugs without holes. Alternatively, where there is a size limitation on bevel end
caps, metal end protectors may be utilized (with a layer of non-metallic material
provided between the butt-welding bevel and the metal cover). Tape shall not be
permitted as the sole covering method.
4.14.13 Flanges shall be furnished with polyethylene press-in UV protected flange
protectors without holes. The flange bevel, socket, or threaded connection shall
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4.15 Cleaning
4.15.1 Components shall be thoroughly cleaned of debris, trash, weld splatter, loose mill
scale, tools, and foreign matter and dried in preparation for shipment.
4.15.2 When requested by PURCHASER, Vendor shall submit standard cleaning
procedures.
4.15.3 Where solvent is used to remove grease or oil from austenitic stainless steel,
acetone or alcohol (ethyl, methyl or isopropyl) shall be used. Solvent cleaning shall
be performed prior to component coating or fabrication. A detergent flush may be
utilized in lieu of solvent cleaning.
4.15.4 Final cleaning materials in contact with austenitic stainless steel shall contain less
than 50 ppm halogens (chlorides). When detergent cleaning is used, austenitic
stainless steel shall be thoroughly rinsed with potable water containing less than 50
ppm halogens (chlorides) and thoroughly drained, and forced-air dried with clean,
compressed air.
4.16 Identification
4.16.1 Components shall be identified in accordance with the requirements of the ASTM
material standard referenced for manufacture (e.g., ASTM A312). Marking shall be
performed by a permanent method that will not result in harmful contamination,
sharp discontinuities, or infringe upon the minimum wall thickness. If marking is not
specified, the requirements of MSS SP-25 shall be followed.
4.16.2 Dual-certified, triple-certified or quadruple-certified materials shall be in full
compliance with ASME Sec. II (D), Mandatory Appendix 7 - Guidelines on multiple
Marking of Materials.
4.16.3 Pipe shall be furnished with the PURCHASER’s stock code applied to each end of
the pipe, 180 degrees apart, with yellow low chloride, halides and low melting metals
permanent marker. Each pipe joint shall be identified with the PURCHASER’s PO
number on one end.
4.16.4 Color coding shall be in accordance with 26071-100-3PS-P30-00002 “Specification
for Marking of Piping Materials.
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to each production lot and as required by the project specification. These documents
shall be identified with the PURCHASER’S PO number and be signed by the
VENDOR’s duly authorized agent.
5.4.2 When performed, impact testing shall meet the requirements of the component
standard, the material specification and ASME B31.3. Test results shall be recorded
on the MTR.
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6 ATTACHMENT
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ATTACHMENT #1
BILL OF MATERIALS
Requisition Details
Project : 26071 (Refinery Development Master Plan (RDMP) RU V Balikpapan) As of 2019-10-23
26071-100-MRA-PB01-00001 0 1 PFRTH311CA** I124869830 RTH FLG 0 8 EA 0 CA B151 C70600 FF B16.5 CL150 4" 3" NONE NONE
26071-100-MRA-PB01-00001 0 2 PFRTH311CA** I134975728 RTH FLG 6 9 EA 0 CA B151 C70600 FF B16.5 CL150 6" 2" NONE NONE
26071-100-MRA-PB01-00001 0 3 PFRTH311CA** I123502934 RTH FLG 7 9 EA 0 CA B151 C70600 FF B16.5 CL150 6" 4" NONE NONE
26071-100-MRA-PB01-00001 0 4 PFTHH311CA** I121921019 TH FLG 7 146 EA 0.58 CA B151 C70600 FF B16.5 CL150 3/4" -- NONE NONE
26071-100-MRA-PB01-00001 0 5 PFTHH311CA** I121921022 TH FLG 8 69 EA 1.41 CA B151 C70600 FF B16.5 CL150 1 1/2" -- NONE NONE
26071-100-MRA-PB01-00001 0 6 PFTHH311CA** I121921023 TH FLG 31 135 EA 2.26 CA B151 C70600 FF B16.5 CL150 2" -- NONE NONE
26071-100-MRA-PB01-00001 0 7 PFTHH311CA** I121921025 TH FLG 26 194 EA 3.87 CA B151 C70600 FF B16.5 CL150 3" -- NONE NONE
26071-100-MRA-PB01-00001 0 8 PFTHH311CA** I123502932 TH FLG 15 487 EA 5.75 CA B151 C70600 FF B16.5 CL150 4" -- NONE NONE
26071-100-MRA-PB01-00001 0 9 PN3H02*ATO** I134957903 75mm NPL 10 90 EA 0.17 CA B466-C70600 SMLS TBE B466 3/4" -- 3.99mm NONE
26071-100-MRA-PB01-00001 0 10 PN4H02*ATO** I121919850 100mm NPL 0 516 EA 0.17 CA B466-C70600 SMLS TBE B466 3/4" -- 3.99mm NONE
26071-100-MRA-PB01-00001 0 11 PPFH02*AEO** I121919757 PIPE 12 30 m 2.23 CA B466-C70600 SMLS TE B466 3/4" -- 3.99mm NONE
26071-100-MRA-PB01-00001 0 12 PPFH02*AEO** I121919762 PIPE 6 6 m 3.28 CA B466-C70600 SMLS TE B466 1" -- 4.62mm NONE
26071-100-MRA-PB01-00001 0 13 PPFH02*AEO** I121919775 PIPE 6 6 m 5.49 CA B466-C70600 SMLS TE B466 1 1/2" -- 5.16mm NONE
26071-100-MRA-PB01-00001 0 14 PPFH02*AEO** I121919781 PIPE 78 311 m 7.57 CA B466-C70600 SMLS TE B466 2" -- 5.61mm NONE
26071-100-MRA-PB01-00001 0 15 PPFH02*AEO** I42168427 PIPE 18 439 m 11.43 CA B466-C70600 SMLS TE B466 3" -- 5.56mm NONE
26071-100-MRA-PB01-00001 0 16 PPFH02*AEO** I42168442 PIPE 78 889 m 16.86 CA B466-C70600 SMLS TE B466 4" -- 6.35mm NONE
26071-100-MRA-PB01-00001 0 17 PS4EH213DA** I127870399 45 DEG ELL 0 14 EA 11.3 CA B151 C70600 FTE B16.11 CL3000 4" -- NONE NONE
26071-100-MRA-PB01-00001 0 18 PS9EH213DA** I121920138 90 DEG ELL 0 4 EA 0.99 CA B151 C70600 FTE B16.11 CL3000 1" -- NONE NONE
26071-100-MRA-PB01-00001 0 19 PS9EH213DA** I121920141 90 DEG ELL 26 86 EA 3.52 CA B151 C70600 FTE B16.11 CL3000 2" -- NONE NONE
26071-100-MRA-PB01-00001 0 20 PS9EH213DA** I121920143 90 DEG ELL 13 116 EA 8 CA B151 C70600 FTE B16.11 CL3000 3" -- NONE NONE
26071-100-MRA-PB01-00001 0 21 PS9EH213DA** I127870402 90 DEG ELL 0 84 EA 13.5 CA B151 C70600 FTE B16.11 CL3000 4" -- NONE NONE
26071-100-MRA-PB01-00001 0 22 PSCPH213DA** I121919958 CPLG 16 78 EA 1.4 CA B151 C70600 FTE B16.11 CL3000 2" -- NONE NONE
26071-100-MRA-PB01-00001 0 23 PSCPH213DA** I121919960 CPLG 13 72 EA 3.83 CA B151 C70600 FTE B16.11 CL3000 3" -- NONE NONE
26071-100-MRA-PB01-00001 0 24 PSCPH213DA** I127870392 CPLG 23 262 EA 6.35 CA B151 C70600 FTE B16.11 CL3000 4" -- NONE NONE
26071-100-MRA-PB01-00001 0 25 PSPRH213DA** I121920004 RED CPLG 2 4 EA 1.7 CA B151 C70600 FTE B16.11 CL3000 2" 1" NONE NONE
26071-100-MRA-PB01-00001 0 26 PSPRH213DA** I121920005 RED CPLG 3 5 EA 1.7 CA B151 C70600 FTE B16.11 CL3000 2" 1 1/2" NONE NONE
26071-100-MRA-PB01-00001 0 27 PSPRH213DA** I121920014 RED CPLG 2 32 EA 1.7 CA B151 C70600 FTE B16.11 CL3000 4" 1 1/2" NONE NONE
26071-100-MRA-PB01-00001 0 28 PSPRH213DA** I121920015 RED CPLG 6 24 EA 1.7 CA B151 C70600 FTE B16.11 CL3000 4" 2" NONE NONE
26071-100-MRA-PB01-00001 0 29 PSPRH213DA** I121920016 RED CPLG 13 42 EA 1.7 CA B151 C70600 FTE B16.11 CL3000 4" 3" NONE NONE
26071-100-MRA-PB01-00001 0 30 PSRPH21*BA** I121920045 ROUND PLUG 8 550 EA 0.17 CA B151 C70600 MTE B16.11 3/4" -- NONE NONE
26071-100-MRA-PB01-00001 0 31 PSRPH21*BA** I121920046 ROUND PLUG 1 4 EA 0.34 CA B151 C70600 MTE B16.11 1" -- NONE NONE
26071-100-MRA-PB01-00001 0 32 PSRPH21*BA** I121920048 ROUND PLUG 0 2 EA 1.361 CA B151 C70600 MTE B16.11 2" -- NONE NONE
26071-100-MRA-PB01-00001 0 33 PSRTH213DA** I121920644 RED TEE 0 2 EA 4.35 CA B151 C70600 FTE B16.11 CL3000 2" 1" NONE NONE
26071-100-MRA-PB01-00001 0 34 PSRTH213DA** I121920647 RED TEE 0 4 EA 10.05 CA B151 C70600 FTE B16.11 CL3000 3" 3/4" NONE NONE
26071-100-MRA-PB01-00001 0 35 PSRTH213DA** I121920650 RED TEE 0 6 EA 10.05 CA B151 C70600 FTE B16.11 CL3000 3" 2" NONE NONE
26071-100-MRA-PB01-00001 0 36 PSRTH213DA** I123498520 RED TEE 13 40 EA 16.5 CA B151 C70600 FTE B16.11 CL3000 4" 2" NONE NONE
26071-100-MRA-PB01-00001 0 37 PSRTH213DA** I123498521 RED TEE 13 68 EA 16.5 CA B151 C70600 FTE B16.11 CL3000 4" 3" NONE NONE
26071-100-MRA-PB01-00001 0 38 PSTEH213DA** I121920592 TEE 0 46 EA 10.05 CA B151 C70600 FTE B16.11 CL3000 3" -- NONE NONE
26071-100-MRA-PB01-00001 0 39 PSTEH213DA** I127870404 TEE 6 60 EA 16.5 CA B151 C70600 FTE B16.11 CL3000 4" -- NONE NONE
ATTACHMENT #2
PROJECT SPECIFICATION
Doc. No.: 26071-100-MRA-PB01-00001
ATTACHMENT #3
NO DEVIATION
3