Document No.

NPD

PROCESS FLOW DIAGRAM

Revision No. 05

Revision Date 13.01.2021

Page 1 of 1

AREA : VALVE JAMMING & TUBE SPLICING … PROCESS - 06

Sub-process Desired Outcome / Product

S. No. Input Sourse of Variation Output Source of Variation Process Flow Process Characteristics
Description Characteristics

Valve Offset (mm) ,

Valve Offset (mm) , Valve Jamming Time( Sec) ,
Valve Jamming on Valve Jamming Pressure (PSI) - Out of Spec ,
6.1
Green Tube. Valve Condition for Jamming - Not OK,
Design of Dye-pad erratic
Valve Jamming Time( Sec) ,
Weak & Non-uniform Valve Adhesion 6.1 Strong & Uniform Adhesion of Valve
Valve Jamming Pressure (PSI) - As per Spec ,
on Green Tube .
Valve Condition for Jamming - OK .
on Green Tube .
Modified Dye pad to prevent cuts

Knife Low Heat , Knife Low Heat ,

Knife High Heat , Knife High Heat ,
Clamping Pressure , Clamping Pressure ,
Butting Pressure , Butting Pressure ,
Butting Time , Butting Time ,
Clamp Gap , Clamp Gap ,
6.2 Splicing of GreenTube. Knife Gap - Out of Spec Weak Joining of Green Tube Ends . 6.2 Knife Gap - As per Spec Strong Joining of Green Tube Ends .

Knife Edges - Damaged , Knife Edges - Smooth ,

Clamp Hardness - Over aged , Clamp Hardness - Not Aged ,
Clamp-End Block- Out of smooth Alignment , Clamp-End Block- In smooth Alignment ,
Taper Cutting by Knife , No Taper Cutting by Knife ,
Collapsing of Knife - Inadequate . Collapsing of Knife - Adequate .

Flash on Tube Ends ,

Solder Knife Temp - Out of Spec Solder Knife Temp - As per Spec , Spliced Green Tube with Lubricated
Soldering & Lubrication Tube Ends not Lubricated , 6.3
6.3 on Spliced Green Tube .
Composition of VL- Out of Spec,
Valve area not Lubricated,
Composition of VL- As per Spec . Ends & Valve area , free of Flash &
Trollies not covered to prevent FM Trollies fitted with cannopies to prevent FM Contamination
contaminated with FM/Tailings

Operation Transportation Inspection Storage

Preparation Manual Operation Summing Junction Delay

Revision History :
S No. Revision No Revision Date Revision Details Prepared By Checked by Approved By
01 00 01.01.2018 As per IATF Requirement.
02 01 10.06.2018 Design of Jamming Pad Dye modified to prevent cut marks on the Valve-edge
03 02 12.06.2019 Updation for Lubrication of Valve area .
04 03 11.11.2019 Updation for Trollies fitted with Canopy to prevent FM
05 04 18.08.2020 Updated for the smooth alignment of end-blocks to prevent Weak-splice
06 05 13.01.2021 Updated for adequate soldering-flash removal to prevent crack-splice