Document No.

NPD

PROCESS FLOW DIAGRAM

Revision No. 03

Revision Date 11.09.2020

Page 1 of 1

AREA : CURED TUBE INSPECTION & DESPATCH … PROCESS - 08

S. No. Sub-process Description Input Sourse of Variation Output Source of Variation Process Flow Process Characteristics Desired Outcome / Product Characteristics

Cured Tube Inspection as per Physical Validation for Defect free Tube - 8.0 Physical Validation for Defect free Tube -
8.0 Cured Tube - Not Free from Defects Cured Tube - Free from Defects
standard Inadequate Adequate

Core Fixing in Valve of Cured 8.1

8.1 Core Fixing Torque - Out of Spec . Air Leakage from Core Core Fixing Torque - As per Spec . Air Leakage Proof Core Fixing
Tube .

Valve Bending Height , 8.2 Valve Bending Height , Cured Tube with bent Valve - As per Spec (Correct
8.2 Valve Bending . Cured Tube with bent Valve - Out of Spec
Valve Bending Angle - Out of Spec . Valve Bending Angle - As per Spec . Fitment of Tube in Tyre - Rim)

In-correct Assessment of Physical Properties

Testing of Physical Properties of Testing Equipment Reliability Testing Equipment Reliability Correct Assessment of Physical Properties of
8.3 of Tube as per Standards & not complying
Cured Tube - Not Validated . 8.3 -Validated . Tube as per Standard &Testing plan
Testing plan.

8.4 Vaccum Application . Cured Tube - Not Evacuated Cured Tube - Not Free from Wrinckles . Air Evacuated - Cured Tube Cured Tube - Free from Wrinckles .
8.4

No Size -mixup due to storage at defined

Size - Mixup ,
place .
Cap Fitment ,
Cap Fitment ,
Tube Folding ,
Tube Folding ,
Weighment of Packed Bag ,
Weighment of Packed Bag ,
Size of Tube ,
Size of Tube ,
Quantity of Tube , Packaging - Not as per Customer Specific 8.5 Packaging - As per Customer Specific
8.5 Packaging of Finished Tube . Quantity of Tube ,
MFG Date , Requirement . Requirement .
MFG Date ,
Packaging Date ,
Packaging Date ,
Customer Code ,
Customer Code ,
Single / Double Bag
Single / Double Bag
- Not as per Specification ,
- As per Specification ,
Aesthetics - Not Good .
Aesthetics - Good .

Vehicle Floor , Vehicle Floor ,

Despatch of Packaged - Product Damage during Transit & Customer No Product Damage during Transit & No
8.6 Vehicle Walls , 8.6 Vehicle Walls ,
Finished Tubes . Complaints . Customer Complaints .
Tarpolin - Damaged . Tarpolin - Not Damaged .

Operation Transportation Inspection Storage

Preparation Manual Operation Summing Junction Delay

Revision History :

S No. Revision No Revision Date Revision Details Prepared By Checked by Approved By

01 00 01.01.2018 As per IATF Requirement.

02 01 27.02.2019 Updation
03 02 08.09.2019 Updation to address for Mix-up problem.
04 03 11.09.2020 Updation