Document No.

NPD

PROCESS FLOW DIAGRAM Revision No.

Revision Date
05

24.11.2020

Page 1 OF 1

AREA : EXTRUSION … PROCESS-04

Sub-process Desired Outcome / Product

S. No. Input Sourse of Variation Output Source of Variation Process Flow Process Characteristics
Description Characteristics

Screw RPM , Screw RPM ,

Line Speed , Tube Perimeter , Line Speed , Tube Perimeter ,
Tube Gauge /Weight , A Tube Gauge /Weight ,
Water Inlet Temp- Out of Spec, Water Inlet Temp,
4.1 Extrusion of Tube Nozzle controlled Inside Dusting Pr - Not Extruded Tube Temp , Nozzle controlled Inside Dusting Pr - Well Extruded Tube Temp ,
Line-Identification - Out of Spec , 4.1 Regulated Line-Identification - As per Spec ,
Regulated,
Inside-dusting pr - Not adjusted according to Non-uniform Inner Powder Dusting . Inside-dusting pr - Well adjusted according to Uniform Inner Powder Dusting .
size size

Cooling of Extruded Cooling Water Temprature , 4.2 Cooling Water Temprature ,

4.2 Extruded Tube Hot . Extruded Tube Cooled
Tube Line Speed - Out of Spec . C Line Speed - As per Spec .

Extruded Tube Length Setting of Length Photo Sensor 4.3 Setting of Length Photo Sensor - As per
4.3 Auto Cut Length - Out of Spec . Auto Cut Length - As per Spec .
Cutting . - Out of Spec . Spec .

Patch Distance ,
Patch Fixing on Green Patch Distance , in-appropriate Patch Application 4.4 Patch Application on C/L and appropriate
4.4 Patch Off-Centering - As per Spec .
Tube & Size stamping Patch Off-Centering - Out of Spec . & Stamping . Stamping .
Visible Stamping with Blue colour.

Non-uniform Outer Dusting , Uniform Outer Dusting ,

Booking , Testing & Booking Tube Temp - Out of Spec and Not 4.5 Booking Tube Temp - As per Spec and
4.5 Wavy Booking Straight Booking
Release of Green Tubes . Confirming Rheological Properties of Confirming Rheological Properties of
Compound . Compound .

4.6 Ageing of Green Tubes . FIFO - Loose Compliance Aging Period - Out of Spec . FIFO - Compliance Green Tube Aged - As per Spec .
4.6

Operation Transportation Inspection Storage

Preparation Manual Operation Summing Junction Delay

Revision History :

S No. Revision No Revision Date Revision Details Prepared By Checked by Approved By

01 00 01.01.2018 As per IATF Requirement.

02 01 30.07.2018 Updation
03 02 27.02.2019 Updation
04 03 08.09.2019 Updation to address Mix-up Problem
05 04 09.07.2020 Updated for prevention of Open-splice thru Nozzle-controlled inside-dusting
06 05 24.11.2020 Updated for prevention of Weak-joint thru adjustment of inner-dusting pr