PROCESS FLOW DIAGRAM

Document No. NPD

Revision No. 03
Revision Date 29.08.2020

Page 1 OF 1

AREA : FINAL COMPOUND MIXING … PROCESS - 03

Desired Outcome / Product

S. No. Sub-process Description Input Sourse of Variation Output Source of Variation Process Flow Process Characteristics
characteristics

Weighing of Master
FIFO not followed , Weight Out of Spec , 3.1 Correct Weighed Ingradients as
3.1 Compound & Chemicals as Contamination
Correct Weighing
Erratic Weighing , perCompound Receipy Specification .
per Spec.
Incorrect Seiving of Chemicals,

No Two Skid Blending , Two Skid Blending ,

Mixing Time , Quantity of Work away , Air Mixing Time , Quantity of Work away , Air
3.2
3.2 Mixing of Batch in Kneader Pressure at RAM , Hetrogeneous Mixing of Compound . Pressure at RAM , Homogeneous Mixing of Compound .
Final Comp Temp. Final Comp Temp.
- Out of Specification - As per Specification

Number of Cuts , Number of Cuts ,

Gap between Rolers , Gap between Rolers ,
Mixing of Final Batch by 33 .. 34
3.3 Width of milled Compound sheet , Hetrogeneous Mixing of Compound . Width of milled Compound sheet , Homogeneous Mixing of Compound .
Strainer Mill . Work away Blending Work away Blending
- Out of Spec . - As per Spec .

Chocking of WireMesh , Clear Wire Mesh & Homogeneously Mixed Compound with
Wiremesh Size , Straining Temerature 3.5 Wiremesh Size ,
3.4 Straining of Compound Correct Straining Temp. & Free from FM
Wiremesh Change Frequency - Out of Spec. Wiremesh Change Frequency
- Out of Spec . - As per Spec . .

Feedstrip with Correct Dimensions &

Number of Cuts , Dimensions & Temp of Feedstrip - Out of 3.6
Number of Cuts ,
3.5 Mixing of Batch in Feed Mill . Temp.and free from Cured Lump - Ready
Gap between Rolers - Out of Spec . Spec . Gap between Rolers - As per Spec .
to Feed to Extruder.

Operation Transportation Inspection Storage

Preparation Manual Operation Summing Junction Delay

Revision History :

S No. Revision No Revision Date Revision Details Prepared By Checked by Approved By

01 00 01.01.2018 As per IATF Requirement.

02 01 27.02.2019 Updation
03 02 15.01.2020 Updation

Updated for prevention of Puncture/ pinhole thru

04 03 29.08.2020 change in Wiremesh - size & change frequency