Professional Documents
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TRENT 60 WLE
- Table C - Not used. - Table F2 Water Wash Operating Requirements & Properties
- Table D1 Gas Fuel Quality Requirements - Table F3 Demineralized Water Operating Requirements & Properties
- Table D2 Liquid Fuel Quality Requirements - Table G Instrument Air Operating Requirements & Properties
95SRM E330 Anti-Cond Heater Electric Start VFD Panel. 1 1 1 Intermittent N 1 120VAC 60Hz
95QGT E209 Gas Turbing Oil Reservoir Heater See Note 3 1 5 5 Intermittent N 3 480VAC 60Hz
88QJ E283 Pump - AC Gen Jacking Oil Motor 1 5.5 5.5 Intermittent Y 3 460VAC 60Hz
95QJ E284 Anti-Con Heater Pump - Jacking Oil Motor 1 0.035 0.035 Intermittent N 1 120VAC 60Hz
88QMD E220 AC Gen Blower Motor 1 1.5 1.5 Continuous Y 3 480VAC 60Hz
95QMD E286 Anti-Con Heater Pump - AC Gen Blower Motor 1 0.035 0.035 Intermittent N 1 120VAC 60Hz
88QME E280 AC Gen Lube Oil DC Motor (1 hr. UPS Backup) - See Note 4 1 0.37 0.37 Continuous N 24VDC
95QMT E273 AC Gen Lube Oil Tank Heater- See Note 3 1 5.1 5.1 Intermittent N 3 480VAC 60Hz
95GNE E289 Heater AC Gen Exciter -See Note 19, 26 1 0.114 0.114 Continuous N 3 480VAC 60Hz
95GNN E289 Anti-Cond Heater Generator Neutral Cubicle -See Note 19,26 - Feeder breaker 1 0.5484 0.5484 Intermittent N 3 480VAC 60Hz
95GNL E289 Anti-Cond Heater Generator Line Cubicle -See Note 19,26 - Feeder breaker 1 0.5484 0.5484 Intermittent N 3 480VAC 60Hz
75CPWD2 / 88CPW2 E298 Wet Compression Pump Motor No. 2 - See Note 14 & 16 Refer to MCC VFD
2
E288 Inlet Fogging Pump Motor - See Note 14 & 16 Section
75IFWD / 88IFW
95CPW2 E296A Anti-Condensation Heater - Wet Compression Pump Motor No. 2 Refer to MCC VFD
4
95CPW3 E298A Anti-Condensation Heater - Wet Compression Pump Motor No. 3 Section
95CPW E285 Demineralized Water Supply Trace Heating - See Note 6 1 1.8 1.8 Intermittent N 1 120VAC 60Hz
Power Load Table A
95FL1 E221 Anti-Cond heater- HP Liquid Fuel Pump Motor 1 0.26 0.26 Intermittent N 1 120VAC 60Hz
88FL1 E220 Pump - Liquid Fuel Pump Motor 1 110 110 Continuous Y 3 460VAC 60Hz
90UCP1B E661 Power Supply to Unit Control System (Commercial) 1 3.2 3.2 Continuous Y 1 120VAC 60Hz
90UCP3 E661 Power Supply to UCP for Fire and Gas (with 24hr UPS Backup) 1 1.15 1.15 Continuous Y 1 120VAC 60Hz
75CPWD1 / 88CPW1 E294 Wet Compression Pump Motor No. 1 - See Note 14 & 16 30 (VFD) Included in Power Intermittent N
2 3 460VAC 60Hz
75CPWD3 / 88CPW3 E296 Wet Compression Pump Motor No. 3 - See Note 14 & 16 15 (Motor) Supply 90VFD Intermittent N
75CPWD2 / 88CPW2 E298 Wet Compression Pump Motor No. 2 - See Note 14 & 16 30 (VFD) Included in Power Intermittent N
2 3 460VAC 60Hz
75IFWD / 88IFW E288 Inlet Fogging Pump Motor - See Note 14 & 16 18.7 (Motor) Supply 90VFD Intermittent N
95CPW1 E294A Anti-Condensation Heater - Wet Compression Pump Motor No. 1 Intermittent N
95CPW2 E296A Anti-Condensation Heater - Wet Compression Pump Motor No. 2 Intermittent N
0.12 Included in Power
95CPW3 E298A Anti-Condensation Heater - Wet Compression Pump Motor No. 3 4 Intermittent N 1 120VAC 60Hz
(per heater) Supply 90VFD
Pressure:
Maximum: Derived corresponding to ANSI Class 600 SS316L temperature or 6205 kPag (900 psig) whichever is lower.
Temperature:
Maximum:Derived corresponding to ANSI Class 600 SS316L pressure or 150° C (302° F) whichever is lower.
Where more than one gas fuel is to be used, where limits are outside these requirements, or where other fuel constituents are present, e.g. hydrogen (H 2), mercury (Hg), acetylene (C2H2), methanol (C2H3OH), ethanol (C3H5OH), benzene (C6H6), toluene (C7H8),
heptane (C7H16)… , dodecane (C12H26)… , heptadecane (C17H36) and so on, refer to Rolls-Royce.
Inert gases, including carbon dioxide (CO2) and nitrogen (N2) Consult Rolls-Royce for project specific inert gas limits
Any form of sulphur, including hydrogen sulphide (H2S) and sulphur dioxide (SO2)
All sulphur entering the gas turbine will affect unit life and will result in SOx emissions “sulphur-in = sulphur out”. Consult Rolls-Royce for expected unit life.
See Notes B and C
1
Liquid Fuel Quality Requirements Table D2
Pressure 35 - 345
Min. 4.4 Kg/s
Distillate (Fuel Oil) Temperature Max. 5.2 Kg/s
Min: Above Cold Filter Plugging Point, 0°C, or '5 + Cloud Point', which ever is highest of the three. Also See Note H
Max: 10 below flash point or 50°C, whichever is lowest.
Test Method(s)
Physical properties Paramount to Acceptability Units Minimum Maximum
(Latest Standards Apply)
Fuels falling outside of these limits must be referred to Rolls-Royce for Evaluation
Consult Rolls-Royce where either the total aromatic content is over 25% volume or where control of smoke emissions is a requirement. Additional testing may be required.
Carbon Residue on 10% bottoms (Conradson or Ramsbottom) % Weight - 0.35 ASTM-D189 / ASTM-D524 / ASTM-D4530 / IP13 / IP14
Fuel Temperature must be at least 5°C above the cloud point throughout the gas turbine fuel
Cloud Point ASTM-D2500 / IP219
delivery system.
Distillation Data
Flash Point Fuel Temperature must be at least 10°C below the flash point ASTM-D56 / ASTM-D93 / ASTM-D3828 / IP34 / IP170 - See Notes K
2
Viscosity (Kinematics) See notes L mm /s (centistokes) 1 11 ASTM-D445 / IP71
2
Liquid Fuel Quality Requirements Table D2 (continued)
Test Method(s) Latest standards apply
Fuel Cleanliness Properties Paramount to Acceptability Units Maximum
(Rolls-Royce should be consulted and for advice on test methods.)
Fuels falling outside of these limits must be referred to Rolls-Royce for Evaluation
All sulphur entering the gas turbine will affect unit life and will result in SOx emissions "sulphur-in = sulphur-out". Consult Rolls-Royce for expected unit life.
Sulphur See Notes O, P, and Q
ASTM-D129 / ASTM-D1266 / ASTM-D1552 / ASTM-D4294 / IP61 / IP336
% Weight 1.0
See Notes R and S
Free water and sediment % Volume 0.05 ASTM-D1796 / ASTM-D2709 See Note T
Rolls-Royce must be consulted if any other contaminants are present, e.g. arsenic, cadmium, chromium, copper, lead, manganese, mercury, nickel, selenium, zinc, or any other constituent(s) not mentioned above.
3
Water Quality Requirements - Table D3
Acceptable water shall be prepared and controlled in accordance with ASTM-D1193 as Type IIIA or Type IVA and shall meet the requirements specified below - see Notes 1A and 2A
Test Methods(s)
Parameter Units Minimum Maximum
See Note 3A
ASTM-D5128
Acidity - see Notes 4A, 5A, 6A, and 7A pH 6.0 8.0 OR
ASTM-D5464
Conductivity at 25°C - see Notes 4A, 5A, 6A, 8A, 9A, 10A, and 11A µS/cm - 1.0 ASTM-D5391
ASTM-D859
Silica - see Note 12A wppm - 0.05 OR
ASTM-D4517
Calcium plus Magnesium - see Notes 13A and 12A wppm - 0.08
ASTM-D3919
Total metals (to include sodium, potassium, calcium, and magnesium) - see Notes 14A and 12A wppm - 0.3 PLUS
ASTM-D4190
4
Lube Oils Table E
Replenish Interval:
~ 6 months (Depending on oil condition, periodic oil analysis is recommended)
Additional oil is needed for initial fill of piping and cooler
ISO VG 32/46
Oil inlet pressure
Mineral (A/C Generator) Main Lube Oil LO consumption = 0.003 l/hr.
130 - 150 kPa (1.3 - 1.5 bar) 45-55°C normal operation
See Note 23 (0.0008 gph)
Replenish Interval:
~ 6 months (Depending on oil condition, periodic oil analysis is recommended)
Additional oil is needed for initial fill of piping and cooler
5
Water Table F
Coolant Table F1
Operating Requirements Pressure (kPag) Temperature (ºC) Usage Heat Load Remarks
Customer shall maintain a
minimum differential
pressure of 170 kPa
between the GT Skid edge Flow required to maintain the minimum
WCAC, Lube Oil, & L5 Maximum coolant temperature shall not Heat load
supply and return differential pressure is
See Note 23 exceed 45°C 520 kW (Refer Note Y)
connections. Maximum 668 lpm (Refer Note X) Coolant shall be composed of either ethylene glycol / water
supply pressure at GT skid mixture or fresh water only. Water must conform to GER0144
edge shall not exceed 1000 standards. Coolant composition shall be determined by
kPag. customer to assure that coolant does not freeze at site
Coolant supply pressure minimum ambient. The coolant shall not contain more than 60%
shall not exceed 900 kPag. ethylene glycol under any circumstance. Chloride content shall
Heat load not exceed 50ppm by weight (50mg/Kg).
P30 Cooler Maximum pressure drop in Maximum coolant temperature shall not Flow of 300 +/- 20 lpm shall be
265 kW Filtration of supply water to the exchanger shall be better than
See Note 23 the coolant line is 30 kPa at exceed 50°C maintained.
(Refer Note Y) 0.5mm ( 500 micron) absolute (Beta ratio = 200).
the required coolant flow
rate. See Note U,V,W.
Maximum supply pressure is
10.3 bar (150psi). Allowable Maximum coolant temperature shall not Heat load
AC Gen Lube Oil Heat Exchanger pressure drop between 256.2 lpm
exceed 51.3°C 95 kW
supply and return is 0.48
bar.
Demineralized WaterTable F3
Operating Requirements Pressure (kPag) Temperature (ºC) Usage Remarks
Water
Min. 0
Water Flush 5 to 40°C 4.0 lpm
Max. 400
6
Instrument Air Table G
Air quality:
(i) The medium supplied must be free of contamination caused by dust dirt or metallic particles and not
contain any other toxic, corrosive or combustible ingredients;
(ii) All particulate matter must not to exceed 10µm (micron) particle size. The total concentration of particulate
Min. 550 matter not to exceed 0.05 mg/m³ of the medium;
Instrument Air 10 to 40°C
Max. 830 (iii) The total content of sodium and potassium to the medium expressed as chloride not to exceed 0.001
ppm, by weight;
(iv) Oil mist to be less than 0.5 mg/m3
(v) Temperature 10°C to 40°C
(vi) Shop air shall be relatively dry and shall have a Dew point of <-20°C.
B) 0.017 kg/sec for 72 minutes is required intermittently for Pulse Air Filter cleaning with each pulse duration of 100 ms with 36 seconds between pulses.The operation is typically required once per day (See Note 9)
C) 0.017 kg/sec is required continuously during normal gas turbine operation for purging the ISI FCS Panel Purge System
D) The following quantity of air is supplied sequentially after emergency/controlled shut down (ESD/CSD)
0.060 kg/sec for liquid fuel manifold purge for 2 minutes
0.057 kg/sec for liquid fuel manifold purge for next 5 minutes.
0.017 kg/sec for HP/IP bearing purge for next 90 minutes. (See Notes 2,10, & 11)
0.017 kg/sec for ISI system purge for the next 100 min. (see note 2, 16, 17)
E) 0.005 kg/sec is required for 1.5 minutes each for one cleaning and two rinsing operations per entire GT Compressor Water Wash Cycle.
7
Power Load Table A Notes:
Note 1: Motor anti-condensate heaters are to be turned on when motors are not operating.
Note 2: Operation not required after controlled shut-down.Post Shut-Down Purge air requirement will not be required upon successful restart of GT.
Note 3: MCC / UPS to include 120VAC control contacts required for on/off operation from control system. Running and Tripped indication required.
Note 4: Ind. Breakers Required. DC Loads powered by UPS.
Note 5: Breaker only, Variable Frequency Drive (VFD) to be provided with motor.
Note 6: Breaker only, Heater controlled by integral thermostat.
Note 7: One feeder with 800A, 480VAC, 60 Hz power from MCC to MCC-VFD cabinets.
Note 8: One feeder with 200A, 480VAC, 60 HZ power from MCC to Water Surface Air Cooler System.
Note 9: Pulsing intervals may differ for each site and depends on fouling condition of the filters.
Note 10: Alarm will engage if purge is switched off and GT not started within 5 minutes.
Note 11: Should the purge air be unavailable, boroscope (and if necessary cleaning procedure) of the GT must be performed after 10 ESD at 10MWe and above. However, customer is
required to provide purge air for the operation unless a waiver has been granted by Rolls-Royce.
Note 12: All the motors will run continuously when ISI system is engaged.
Note 13: This document lists only the loads for the package provided by Rolls-Royce and their sub-vendors. Loads for customer scope should be accounted for separately.
Note 14: VFD's power load is recommended from MCC to VFD. Motor's power load is recommended from from VFD to motor.
Note 15: UPS feeder for the AC motor for one ventilation fan for a duration of one hour minimum.
Note 16: If purge air is not available, the ISI system must be checked for freezing and microbiological growth. However, customer is required to provide purge air for the operation unless
waiver has been granted by Rolls-Royce.
Note 17: Purge air is only required when one of the following conditions are met.
1. If Ambient Temperature <0° C upon shutdown. OR
2. ISI system will remain inactive for more than 5 days after shutdown.
Note 18: MCC to provide isolation and protection to the VFD. VFD has multiple supply voltage options. See Table H for recommended supply current protection for appropriate supply
voltage.
Table H
Electric Start VFD Main Supply Protection
Supply Rated Rated Intermittent (1
Continuous minute duration) Supply
480V* Supply
262 374
Note 19: Generator/Cubicle anti-condensation heaters to be turned on when generator is not in use and are powered by a single 3PH supply.
Note 20: The RR control panels / VFD / MCC and UPS will be installed in the room where the temperature will be maintained between +10C to +40C
Note 21: The customer will open the main access door at the time of black stop condition to improve the natural ventilation or the customer will take responsibility to run the ventilation fan
with back up power. Black Stop means power outage at entire site which leading to unit Emergency Shutdown.
Note 22: Minimum fuel supply pressure and temperature requirements depend on the fuel composition and water and hydrocarbon dew points at engine combustor pressure (35.5 bar
abs.). For the five given gas compositions, the lack of information of water content and hydrocarbons above C6 make it impossible to calculate meaningful dew points.
Note 23: RR recomments to heat trace all interconnect pipes and having drain connection at lowest point.
Note 24: The emergency lights will turn on when AC power loss to UPS.
Note 25: Motors 50Kw and over have stator over temperature protection (Input on MCC contactor required for heater thermostat).
Note 26: Single phase (120 VAC) is required one single feed. Three phase (480 VAC) is required one single feed. The three phase required breaker with controller.
Note 27: Motors 50KW and over have stator over temperature protection.(Input on MCC contactor for overtemp protection required).
Notes:
Note A: In the majority of cases, the maximum acceptable level of inert gases is approximately 15% volume. However, the maximum acceptable level will depend on the balance of other
fuel gas constituents and fuel supply conditions. Rolls-Royce shall be consulted for project specific inert gas limits.
Note B: Acceptable limits for sulphur and specified contaminants, such as trace metals, in fuel represent the total amounts permissible to enter the gas turbine. This includes intake air
and where applicable injected water. All individual Rolls-Royce limits for fuel, injected water and air must be met.
Note C: Standard mid life refurbishment for gas fuel applications of 25 000 hours is based on applications where either of the following apply:
Clean environment; sulphur free, essentially non-salty air, i.e. ≤0.001wppm NaCl. Clean gas fuel, i.e. ≤0.027% volume H2S+SO2 with no other fuel contaminants.
Or
Salty but otherwise clean environment; sulphur free, salty air, i.e. ≤0.01wppm NaCl.
Clean gas fuel, i.e. ≤0.0005% volume H2S+SO2 with no other fuel contaminants.
Note D: The presence of oil, or any liquid hydrocarbons, in gaseous fuel entering the fuel system can cause large variations in heat input. In severe cases, where slugs of liquid
accumulate, combustor damage can result. No accumulation or condensation of oil is permitted in the fuel system. Installation of purpose built coalescing units is recommended.
Fuel temperature at entry to coalescing units is critical; coalescer suppliers should be consulted for the appropriate temperature range and advice.
Note E: The maximum limit for sodium plus potassium in the fuel applies to the total amount entering the gas turbine and is based on a fuel with an LCV (or LHV) of 43000kJ/kg.
Note F: Customer site-specific gas fuel supply conditions as stated in the contractual agreement apply. In cases where customer conditions have changed, such as fuel composition,
Rolls-Royce shall be consulted to re-evaluate the gas fuel supply conditions.
Note G: Fuel supply temperature must be controlled to ensure good operability of fuel system components such as fuel valves and to ensure that the fuel always remains fully gaseous.
Note H: Fuel supply pressure fluctuations, at frequencies above 0.5 Hz, caused by pulsations in fuel supply should be avoided as they can cause cyclic oscillations of specific
components. In extreme cases fuel supply pressure fluctuations can lead to component failure. The fuel pressure variation limit of +/-0.2% at base load equates to 200kJ/ s for
Trent 60 WLE, which is the maximum fuel flow variation allowed for all operating conditions at 50Hz and 60Hz.
Note I: ASTM-D1319 is applicable to 5 to 99% volume aromatics. Samples containing dark-colored components that interfere in reading of the chromatographic bands cannot be
analyzed. Rolls-Royce shall be consulted for advice.
Note J: Alternative test methods; ASTM-D5186, IP391 and IP436 can be used to measure % mass aromatic content. Results include both single and multi-ring aromatics and must be
reported to Rolls-Royce to access acceptability.
Note K: ASTM-D56 is applicable to liquid fuels with a viscosity below 5.5mm 2/ s (centistokes) at 40°C (104°F), or below 9.5mm2/s (cSt) at 25°C (77°F), and a flash point below 93°C
(200°F).
Note L: Fuel preheating may be necessary to reduce viscosity and to remove wax from high cloud point fuels. Rolls-Royce shall be consulted.
Note M: Not Used.
Note N: Both ASTM-D482 and IP4 are applicable to ash in the range of 0.001 to 0.180% from distillate and residual fuels, gas turbine fuels, and other petroleum products which are free
from ash-forming additives, including certain phosphorous compounds.
Note O: Acceptable limits for sulphur and specified contaminants, such as trace metals, in fuel represent the total amounts permissible to enter the gas turbine. This includes intake air
and where applicable injected water. All individual Rolls-Royce limits for fuel, injected water, and air must be met.
Note P: Maximum limits and specified quantities of sulphur and contaminants are based on a fuel with a lower Calorific Value (LCV) of 43,000 kJ/kg (18,500 Btu/lb) and must be scaled
as follows to account for changes in LCV. Hence where the specified maximum liimit is 0.5 wppm the following applies: Acceptable limit = 0.5 wppm x LCV (kJ/kg) / 43,000 kJ/kg
Note Q: Standard mid-life refurbishment for liquid fuel applications of 16,000 hours is based on applications where either of the following apply:
Clean environment; sulphur free, essentially non-salty air, i.e. ≤ 0.001 wppm NaCl.
Clean liquid fuel; i. e. ≤ 0.05 % weight sulphur, ≤ 0.1 wpppm sodium, ≤ 0.1 wppm potassium, ≤ 0.1 wppm calcium, ≤ 0.1 wppm magnesium) with no other fuel contaminants.
Note R: ASTM-D1266 covers the determination of total sulphur in liquid petroleum products in concentrations from 0.01 to 0.4% weight and also includes a procedure that permits the
determination of sulphur in concentrations as low as 5 mg/kg.
Note S: ASTM-D4294 covers the measurement of sulphur in hydrocarbons, such as Diesel, naphtha, kerosene, residuals, lubricating base oils, hydraulic oils, jet fuels, crude oils,
gasoline (all unleaded), and other distillates. The applicable concentration range is 0.0150 to 5.00% weight sulphur.
Note T: ASTM-D2709 is applicable when fuel viscosity at 40°C is 1.0 to 4.1 mm2/s and density is 770 to 900 kg/m. ASTM-D1796 should be used for fuels with higher viscosity.
Note U: Low levels of chloride (less than 1 ppm) limit bacterial fouling and stop any growth.
Note V: pH value of water supply will vary depending upon water treatment process. Slightly alkaline (pH 9) is normal.
Note W: Total dissolved solids shall be minimized by suitable water treatment.
Note X: Not Used.
Note Y: Published cooler heat loads are calculated at 45°C Coolant Temperature and Coolant Composition of 60% Ethylene Glycol and 40% Water by volume. Heat rejected by the
cooler to the coolant will increase with reduced coolant temperatures and higher water % content in the coolant.
Demineralized Water Quality Requirements - Notes
Note 1A) All limits for parameters specified in ASTM-D1193 that are not included in the Rolls-Royce specific requirements, Table D3, shall be met.
Note 2A) Where parameters are specified in both ASTM-D1193 and the Rolls-Royce specific requirements, Table D3, the limits stated in Table D3 have precedence.
Note 3A) There are numerous tests for measuring water quality parameters, which are often addressed by international standards such as American Society for Testing and Materials
(ASTM). Updates to such test methods and the applicability of test range to the defined limit/s is important. Rolls-Royce shall be consulted for advice.
Note 4A) On-line monitoring is available for measurement of pH (ASTM-D5128), measurement of conductivity (ASTM-D4519) and measurement of particulates. Consult Rolls-Royce for
further advice.
Note 5A) Both pH and conductivity measurements are indicative of acceptable water quality.
Note 6A) In cases where levels are outside the stated limits, Rolls-Royce shall be consulted.
Note 7A) ASTM D5128 and ASTM D5464 are standard test methods for pH measurement of water of low conductivity or on-line and sample analysis respectively. Both methods are
applicable to water with conductivity lower than 100 µS/cm over the pH range of 3 to 11.
Note 8A) Conductivity levels exceeding 1.0 but < 1.5 S/cm at 25 °C are permissible if all other limits in Table D3 are met and confirmed by appropriate sampling results.
Note 9A) S = Siemen, 1 Siemen = 1 mho, mho was the old unit.
Note 10A) c (centi) = 0.01 = 10-2, cm = centimetre.
Note 11A) µ(micro) = 0.000 001 = 10-6, µS = microSeimen, µm = micrometer (micron).
Note 12A) Limits stated in wppm (weight parts per million) are based on all other individual wppm limits also being met.
Note 13A) Limits stated must also be converted into the “effective fuel equivalent”. The total effective amounts entering the gas turbine from all potential sources, water, air and fuel shall be
related to the limits stated in the applicable Rolls-Royce fuel acceptability criteria. Assume a Water Fuel ratio of 1:1. Consult Rolls-Royce for further advice.
Note 14A) Rolls-Royce shall be consulted when metals, elements and compounds in addition to the those specifically stated in Table D3 are present. Details shall be reported to Rolls-
Royce.
Note 15A) Nominal means that the filter will trap at least 98.7% of particles over the stated nominal value, which equates to a Beta ratio of 75, i.e. 1 particle in 75 will pass through the filter.
Absolute means that the filter will trap at least 99.5% of particles over the stated absolute value, which equates to a Beta ratio of 200.