342, THE CHRISTIAN INSTITUTE FOR TECHNICAL EDUCATION

(CHRISTIAN POLYTECHNIC COLLEGE) – ODDANCHATRAM

13. DESIGN AND FABRICATION ACCIDENT AVOIDING HYDRAULIC
JACK
S.NO GUIDE:-NAME
PROJECT OF THE STUDENTS
Mr K.P.VEERACHAMY B.E. REGISTER
SENIOR LECTURER/MECH
NUMBER
1 MELVIN EDBERT J 18282126
2 MURUGANANTHAM T 18282127
3 NAGARAJ D 18282128
4 NALLUSAMY R 18282129
5 NITHIYANANTHAN V 18282130

PROJECT COST: RS.12000/

SYNOPSIS
Transportation has now been increased in a wide manner. In olden days wooden wheels are
used in wheels. But nowadays disc wheels are used. The wheels are covered with tyres. The
tyres are made by the rubber material. The rubber is the soft material. So that the tyres are met
punchers at the high rate due to the road conditions.
Our Indian road conditions are not comfort to ride the vehicles. In order to change the
tyres, the drivers are met so many problems. Because they have to lift the vehicle by using the
manual jacks. In manual jack, they have to rotate the lever by applying their own manual power.
It’s very difficult to operate.
Apart from this manual jack, now in automobiles hydraulic jack, pneumatic jack, etc.
But now we had implementing a new concept in hydraulic jack through project. In our project,
the power jack operating through hydraulic system comprises of following components like
pump, cylinder, handle, ram, with self locking nut.

WORKING PRINCIPLE
This machine has a hydraulic cylinder and piston assembly. Which works in a port type
integrated hydraulic circuit. I this circuit there is no need for separate oil pump hydraulic houses,
D.C valves, Pumps etc. These all those things are integrated with the hydraulic cylinder itself.
Accident avoiding System We all are known that hydraulic pump and cylinder has oil rings and
O-rings for operating the hydraulic circuit. But due to over loading OR fatigue leads to cut off O-
rings and oil seals. So un Predictable Accident can be occur  due to this .so we will provide the
bolt and nut principle in this hydraulic for accident avoiding which is explained in drawing. After
lifting the jack we will down the nut up to cylinder head .if any O-ring or oil leakage occurs the
nut will provide the piston to go down.

ADVANTAGE 
1) Easy to lift the vehicle
2) Now need to afraid about system failure

DISADVANTAGE
1) This system is costlier than conventional jack
2) Periodic maintenance is needed

DESIGN AND FABRICATION ACCIDENT AVOIDING HYDRAULIC

JACK
 Certified that above has not been done by any other batch of the same year / previous year
students.

Guide HOD Principal

signature of the member of signature of the head of

project work monitoring committee project work monitoring committee