No Problem

1 Long Duration of Tubing Test Implementation

2 Waiting For Services Company Before Job
3 Waiting Checklist HSE before Start Job
4 Waiting Daylight to Bleed Off Pressure Well
 Set Priority Process
Identify Concerns Timing Trend Impact
Action needed
(H,M,L) (H,M,L) (H,M,L)
Suplai daya listrik dari H H H PA/DA
power plant (utilities –
Power)
Emergency system M M H PA
Sistem separasi (proses M M H PA
separation system)
Instrument air system. M M H PA

Set Priority Process

Identify Concerns Timing Trend Impact
Action needed
(H,M, L) (H,M, L) (H,M, L)
Long Duration of Tubing
Test Implementation H H H PA/DA
Waiting For Services
Company Before Job H M M PA
Waiting Checklist HSE
before Start Job M H H PA
Waiting Daylight to
Bleed Off Pressure Well M H M PA
 Process
Action needed
PA/DA

PA
PA

PA
 Discussion Root Cause Controllable/
Possible Root Cause (interview, FGD, etc) (Y/N) Uncontrollable
(U/C)
MACHINE
2 Units Turbine unperformed Y C
and insufficient power (only
900 kw)
1 Unit Turbine broken. Low Y C
Turbine Existing Condition
Capacity Turbine ( 450 Kw )
The frequency of failure turbine Y C
is quite often.
No Std by turbine available Y C
MATERIAL
Operated since 1976 Obsolecent of Spare Part Y U
MAN
Fatigue The frequency of failure turbine N C
is quite often. Need Extra
energy to Troubleshoot and
handle the operation at same
time
METHODE
Manual Turbine existing monitoring still N U
use manual procedure

Possible Root Cause Discussion Root Cause Controllable/

(interview, FGD, etc) (Y/N) Uncontrollable
(U/C)

TOOLS
There's chemical sedimentation on top
of the plug & prong Y C
Conventional tubing test tools
Buckling at the sandline while fishing
plug Y C

MATERIAL
Non Standart material
MAN
There's mud outburst while
disconnect the tubing
Using non standart material with weld
at the blind probe & opened enf of Y C
tubing will caused leackage
While POOH tubing test using blind
probe it will cause the crew feel
uncomfortable because of the outburst N U
of the Completion Fluids (CF)

METHODE
Blind probe methode Needs to disconnect the tubing while N U
blind probe tools
ENVIRONTMENT
Well Kick when use Blind Need to kill well by bullheading the well N C
Probe methode from casing if there's kick
 TIME
No FACTOR CAUSE RESULT COST
(HOUR)
Plug and prong tools
Conventional tubing test
1 TOOLS - There's chemical sedimentation on top of the plug, while fishing plug & prong 48 USD 22,550.00
tools
- Buckling at the sand line while fishing plug
Blind probe methode blind probe tools
2 METODE 27.5 USD 12,905.18
Needs to disconnect the tubing while testing using blind probe
Blind probe tools
Using blind probe Using blind probe we need to kill well by bulheading the well from casing if there's kick
methode happen
3 Environtment 12 USD 5,637.50
Using plug & prong Plugs and prong tools
methode Using plug & prong we need to kill well by bullheading the well from casing if there's
kick happen

Using non standart material with weld at the blind probe & opened end off tubing will
4 MATERIAL Non Standart material 4 USD 1,879.17
cause leackage

There's mud outburst

while disconnect the While POOH tubing test using blind probe it will cause the crew feel un comfortable
5 HUMANS 2 USD 939.58
tubing because of the outbursrt of the CF
 WHY HOW WHAT WHEN W

- Analysis performance
mothode plugs prong and
Ananlys methode
blind probe tools
and step test 01 - 31
-Analysis step time WO-W
tubing old December 2013
implementation test tubing
methode
using plug prong and blind
probe to the cost of rig

Test tubing tools Design test tubing tools

conventional until ( Enclosure 5 )
1st Weeks
the implementation
Find material for make tools January 2014
not eff ective and
( Cross Over redress / AISI
effi cient
4140 ) - WO-
Make and using Created in workshop and - Work
tubing test plug inspeksi by Third party 2nd Weeks - Well
January 2014
Performance Test

Aplication test tubing at 3rd Weeks

fi eld and created January 2014 s.d
Management of Change 4th Weeks
( Enclosure 6 ) December 2014

WHY HOW WHAT WHEN

- Analysis performance
Analysis methode methode plugs prong and blind
and step test tubing probe tools 01 - 31 Dec
2019
with old methode - Analysis step time
implementation test tubing
using plug prong and blind
probe to the cost of rig
Test tubing tools
conventionaluntil the Design test tubing tools
implementation not (Exhibit-3)
1st weeks
effective and Find material for make tools Jan 2020
efficient (crossover redress / AISI 4140)
make and using Created in workshop and
tubing test plug inspection by third party 2nd weeks
Jan 2020
Performance test
Aplication test tubing at field 3rd weeks
and created management of Jan till Dec
change 2020
 WHEN WHERE WHO HOW MUCH

01 - 31 Rahadiyanto
WO-WS Offi ce
December 2013

Rahadiyanto
1st Weeks
January 2014
Jonathan Cost
- WO-WS Offi ce fabrication test
- Workshop tubing tools
Citra
2nd Weeks - Well CMB-24 RP. 6.500.000,-
January 2014 / USD 650
Aris ( Enclosure 7)
3rd Weeks
January 2014 s.d
Suharto
4th Weeks
December 2014

WHO HOW MUCH

Supervisor

WS Engineer

Supervisor
Fabrication cost of
Tubing Test Tools
Supervisor Rp. 6,500,000,- /
USD 650
WS Engineer

Supervisor
INPUT :
- Evaluation of work
implementation on Selected
Performance Measures
- Evaluation of Rig rental cost /
Time Distribution Hours
- Unsafe condition during the
implementation dismantling
Blow Out Preventer
- Swab Job & unload Completion
Fluid with Coil Tubing
PROCESS
- Work Order to created tools and
cash advance fo job
- Trial and Error with used
material
- Hydrotest in the workshop,
according to design pressure
- Engineering & test material in
the Lab Petroleum Engineering
Mundu
 PROCESS OUTPUT
- Create Individual Work
- Work Order to created tools and Procedure
ed cash advance fo job TKI. No C-037/EP3333/2015-
- Trial and Error with used S0/Rev00 ( Enclosure 12)
ost / material - Create SOP
- Hydrotest in the workshop, TKPA. No D-012/EP3333/2015-
the according to design pressure S0/Rev00 ( Enclosure 13)
ng - Engineering & test material in - Mill certificate and inspection
the Lab Petroleum Engineering PT. Adivet
pletion Mundu The material used is AISI 4140
c/w Mill Certifi cate
( Enclosure 14)

- Create Individual Work Procedure

TKI No C-037/EP3333/2020-S0/Rev00
- Create SOP
TKPANo D-012/EP3333/2020-S0/Rev00