Professional Documents
Culture Documents
Shop Drawing
Leak Test I/T W/R W
Legend:
I: SI : T: W: SW : R:
After Sleeve installation Shop Drawing Inspection Report by sub I W/R SW/R
3. Sleeve I n s t a l l a t i o n works Before Concrete Casting SNI & Industrial Standard
Check list
1) Sleeve installation During the installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Material Condition
- Installation Location / Height
- Fixed Status.
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 2 OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
ACTIVITY FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
TO BE VERIFIED SUB-
HEIN HMC
CON
After Piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
Mechanical 4. Piping Works (Underground) Before Backfilling SNI & Industrial Standard
Works Check list
1) Underground Piping works During the installation Field Observation by GC SI/R
- Stored and Installed material condition - Field Observation NCR by GC
After piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
7. Plumbing Works (Above Ground) Before Ceiling or Insulation SNI & Industrial Standard
Check list
During the Installation Field Observation by GC SI/R
1) Pipe Installation
- Field Observation NCR by GC
- Stored and Installed Material condition
- Pipe alinement (level, route, space)
- Proper supporting and anchoring maintain
Pipe alignment.
- Proper supporting and anchoring maintain
pipe alignment.
- Hot and cold water connection
- Height of water for plumbing equipment
- Finish of the water pipe for tile work.
- Block vale location and access door location
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN PAGE
REV No
4 OF 8
0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEC PMC
CON
After Duct Installation Shop Drawing Inspection Report by sub I W/R SW/R
Mechanical 8.Duct Works SNI & Industrial Standard
Works Check list
1) Duct Work During the Installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Duct Arrangement & Branch Condition
- Fixing & Supporting for Duct
- Duct Connection / Sealing
- Flexible duct & canvas connection
- Touch-up painting for all cut edges
2) Duct Insulation
- Damage on duct insulation
- Cleanliness(rust,dust,grease,etc)
3) Duct Accessory
- Fire dampers, Volume Damper
(Suitability of damper to control)
- Louvers, Back draft dampers
After Piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
9. EHP Works SNI & Industrial Standard
Check list
1) EHP Installation Works During the Installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Installation of Split Units
- Refrigerant Pipe Connection
- Drain Pipe Connection
(Slope of the drain pipe)
- Leakage
2) EHP Installation Works
- Installation of Split Units
- Refrigerant Pipe Connection
- Drain Pipe Connection
(Slope of the drain pipe)
- Running Test
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 5 OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
ACTIVITY FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
TO BE VERIFIED SUB-
HEIN HMC
CON
After Insulation Shop Drawing Inspection Report by sub I W/R SW/R
Insulation 10. Insulation Work SNI & Industrial Standard
Works Check list
1) Insulation Works
- Stored and Installed material condition
- Installation means and method
- Insulation material thickness
- Check Insulation layer (Plastic wrapping)
- Insulation status of valve and fitting
- Any damage of insulation material
3) Jacketing Work
- Cladding thickness and type
- Overlap of sheet min 2”
- Strapping and screwing
- Check expansion joint or movable device.
- Removable type work for valve/flange
- Weather protection at joint.
2) Panel Construction
- Arrangement and Interface with Other
Monitor Panel of Central Monitor Panel
- Interface with Local Panel
- Implementing Function of Monitor Panel
- Finishing Condition of Local Panel
(Painting, Thickness)
3) Installation
- Arrangement of Conduit, Bending
Connection.
- Location and Fixing Condition of Pull Box
- Prohibiting Mixing Conduit and Signal Line
- Location, Direction and Insertion Depth
of Sensor
- Finishing around Connection Area
and Arranging Wire
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 7OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEC PMC
CON
After Equipment Start up Maker Standard Startup Report by sub I SW/R
W/R
T&C 12. Equipment Procedure
1) Air compressor During the Installation 1) Equipment Submittal shall Field Observation by GC SI/R
- Field Observation be approved by HEIN prior to NCR by GC
2) AHU
start manufacturing.
3) Chiller
4) Cooling tower 2) Equipment installation
5) Steam boiler procedure shall be approved
6) Rotating Equipment before equipment shipping.
7) etc. equipment 3) Start up Procedure
shall be submitted by maker
for review.
INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEC PMC
CON
After Equipment Start up TAB Procedure. TAB Report by sub I SW/R
W/R
Special 14. T.A.B
Works
1) TAB Wet and Dry During the Installation TAB Procedure shall be Field Observation by GC SI/R
1) TAB Wet and Dry
- Field Observation submitted for approval. NCR by GC
3) Electrical work
Inspection based on
General mechanical work
After Shop Drawing Inspection Report by I W/R SW/R
WWTP installation SNI & Industrial Standard sub
16. WWTP
Check list-Mechanical
2) Electrical work
Inspection based on
General mechanical work
MATERIAL RECEIVING INSPECTION
REPORT
SUBCON NAME : P.T Takenaka Indonesia VENDOR NAME : P.T ABED Indonesia
5. Ensure all materials are new and not damaged □ ACCEPT □ REJECT
ATTACHEMENTS. ATTACHED
3. Others ( ) □ YES □ NO
PHOTO OF : DATE :
PHOTO OF : DATE :
Mock up Report
Comment :
ATTACHEMENTS. ATTACHED
2. Others ( □ YES □ NO
)
PHOTO OF : DATE :
PHOTO OF : DATE :
SLEEVE INSTALLATION
Location (Building Name) : Paint shop Restroom Drawing Attached : _____ Page
Sleeve for : Paint Shop Restroom Drainage Subcon. Name : P.T Takenaka Indonesia
Shop Drawing
2 Sleeve installed per approved shop drawings.
The sleeves finish level higher than the floor Shop Drawing
6
level. (For the staircase and pit)
Name
Signature
Date
PIPING INSTALLATION (Underground)
Location (Building Name) : Paint Shop to R&D center Drawing Attached : _____ Page
The trust blocks are installed at the right location Shop Drawing
5
and direction.
Name
Signature
Date
PIPING INSTALLATION (Above Ground)
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
Installed pipe had a proper drain point and slope. Shop Drawing
6
(Drain point and slope of the pipe)
All bolt and nut are installed securely and Shop Drawing
7
checking any missing point.
Valve flow direction and valve steam and handle Shop Drawing
11
direction, Check H.P.V / L.P.D locations.
Name
Signature
Date
PLUMBING WORKS (Underground)
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
Vent branches are made at the right location and Shop Drawing
6
size.
Pipe stub up location has checked with the finish Shop Drawing
9
of the fixture location.
Name
Signature
Date
PLUMBING WORKS (Above Ground)
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
Each pipe support shall be stable and all hangers Shop Drawing
4
must hold the pipe tightly.
Pipe insulation space for hot water line shall be Shop Drawing
6
considered.
The main water line for the restroom had the Shop Drawing
7
block valve for the maintenance.
10 Bird screen installed at each vent line on the roof. Shop Drawing
Name
Signature
Date
DUCT WORK
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
Shop Drawing
9 All damper positions are adjusted right position.
Shop Drawing
10 Identification label for each Duct and Pipeline
Name
Signature
Date
DUCT ACCESSORY
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
The diffuser, grille, and register are clean and Shop Drawing
6
installed without any damages.
Shop Drawing
9
Shop Drawing
10
Shop Drawing
11
12 Per area
Name
Signature
Date
EHP INSTALLATION
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
All bolt and nut are installed securely and Shop Drawing
6
checking any missing point.
Per area
12 Leak Test Report Per area
Name
Signature
Date
INSULATION (PIPE)
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
10
11
12
Name
Signature
Date
INSULATION (DUCT)
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
Name
Signature
Date
BMS INSTALLATION
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
All the sensors for the automatic system are installed Shop Drawing
4
at correct locations without damage.
Name
Signature
Date
LEAK TEST
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
TEST ACCEPTED :
YES NO
IF NO, WHY?
Name
Signature
Date
LEAK TEST PHOTO
Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page
Name
Signature
Date
Commissioning
Each equipment pre functional test check list has been completed
Valve, Piping and Coils Installation Check (near unit) Accept N/A Comment
Pipe fittings complete
Ducts cleaned