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ITP FOR HMMI PROJECT (Mechanical Works) _ REV0

Flow Chart Inspection Item Inspection Point


Remark
Level 1 Level 2 Sub-con HEIN HMC

Material Onsite 1. Material Approval & Mock up I W/R SW As required

Common 2. Material Onsite Inspection I W/R SW Random Check

Inspection 3. Sleeve I n s t a l l a t i o n works I W/R SW


Fail Pass

4. Piping Works (Underground) I W/R SW

Shop Drawing
 Leak Test I/T W/R W

5. Piping Works (Above Ground) I W/R SW


Piping works
- Utility  Leak Test I/T W/R W
Review - GAS and Oil `
- HVAC 6. Plumbing Works (Underground) I W/R SW
- Fire Fighting
Fail  Leak Test I/T W/R W
Pass

7. Plumbing Works (Above Ground) I W/R SW


Installation

 Leak Test I/T W/R W

8. Duct Works I W/R SW


HVAC works
Daily Field Check
Filed Observation 9. EHP Works I/T W/R SW
Defect NCR

Insulation 10. Insulation work I W/R SW

11. Automatic Control Works I/T W/R SW

Inspection Control and


T&C 12. Equipment Test I/T W/R W

13. Commissioning I/T W/R W


Fail
Pass 14. T.A.B I/T W/R W

Record and Special Work 15. Tank Farm I/T W/R SW


Next Step

16. WWTP I/T W/R W

Field Observation Daily Inspection SI /R

Legend:

I: SI : T: W: SW : R:

Inspection Spot Inspection Test Witness Spot Witness Record Check


ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 1 OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
ACTIVITY FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
TO BE VERIFIED SUB-
HEIN HMC
CON
Common Before Each Main work Material approval Document Material submittal I W/R SW/R
1. Material Approval & Mock up Mock up Report by sub
SNI & Industrial Standard

1) Material approval All material submittal shall SI/R


be submitted by
- Specification.
Subcontractor
2) Mock up
- Material approval
- Quality of installation

Material on arrival. Shop Drawing Inspection Report by sub I W/R SW/R


2. Material Inspection Random Check asked By
SNI & Industrial Standard
Check list Hein
1) Material Receiving Inspection During the installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Material approval document
- Packing condition
- Quality of product
- Brand new Product
- Any damage during the transportation
- Storage condition at the filed

After Sleeve installation Shop Drawing Inspection Report by sub I W/R SW/R
3. Sleeve I n s t a l l a t i o n works Before Concrete Casting SNI & Industrial Standard
Check list
1) Sleeve installation During the installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Material Condition
- Installation Location / Height
- Fixed Status.
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 2 OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
ACTIVITY FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
TO BE VERIFIED SUB-
HEIN HMC
CON
After Piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
Mechanical 4. Piping Works (Underground) Before Backfilling SNI & Industrial Standard
Works Check list
1) Underground Piping works During the installation Field Observation by GC SI/R
- Stored and Installed material condition - Field Observation NCR by GC

- Pipe alignment (level, route, space)


- Piping bedding and back fill soil condition
- Support Interval (span) and alignment
- Pipe and fitting welding Status
- Anti-corrosion tapping condition
- Electrofusion welding condition.
After Piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
5. Piping Works (Above Ground) Before Backfilling SNI & Industrial Standard
Check list
1) Utility Piping Works During the installation Field Observation by GC SI/R
- Stored and Installed Material condition - Field Observation NCR by GC

- Pipe alinement (level, route, space)


- Clearance for Insulation and other work
- Pipe supports interval per pipe size
- Correct fittings (Tee, Reducer, Weldolet, Etc)
- Support bolt, nut plate fixing condition
- Bolting appropriate length, diameter
- Branch location and connection method.
- Shoe & Anchor Installation condition
- Valve, A.A.V location and Installation.
- No STS touch the Carbon steel
- Any damage of paint
2) Welding / Groove Joint
- Treatment of cutting faces (V-cutting)
- The width/height of the bead
- Check Over/Under cut, etc.
- Cracks, deformation
- Distortion in weldments
- Grooving condition per manual
- Level of each installed pipe
- Bolt nut fixing condition
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN PAGE
REV No
3 OF 8
0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEIN HMC
CON
After Piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
Mechanical 6. Plumbing Works (Underground) Before Backfilling SNI & Industrial Standard
Works Check list
1) Pipe Installation During the Installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Stored and Installed Material condition
- Pipe alinement (slope, level, route, space)
- Proper supporting and anchoring maintain
pipe alignment.
- Each stub up location per shop drawing
- F.D location is not located at path of user.
- Trap installation condition
- Finishing condition of each sleeve.
- Vent line size and branch location
- Waste pipe from fixture shall be equal or
greater in diameter to that of the fixture
outlet.

After piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
7. Plumbing Works (Above Ground) Before Ceiling or Insulation SNI & Industrial Standard
Check list
During the Installation Field Observation by GC SI/R
1) Pipe Installation
- Field Observation NCR by GC
- Stored and Installed Material condition
- Pipe alinement (level, route, space)
- Proper supporting and anchoring maintain
Pipe alignment.
- Proper supporting and anchoring maintain
pipe alignment.
- Hot and cold water connection
- Height of water for plumbing equipment
- Finish of the water pipe for tile work.
- Block vale location and access door location
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN PAGE
REV No
4 OF 8
0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20

INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEC PMC
CON

After Duct Installation Shop Drawing Inspection Report by sub I W/R SW/R
Mechanical 8.Duct Works SNI & Industrial Standard
Works Check list
1) Duct Work During the Installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Duct Arrangement & Branch Condition
- Fixing & Supporting for Duct
- Duct Connection / Sealing
- Flexible duct & canvas connection
- Touch-up painting for all cut edges
2) Duct Insulation
- Damage on duct insulation
- Cleanliness(rust,dust,grease,etc)
3) Duct Accessory
- Fire dampers, Volume Damper
(Suitability of damper to control)
- Louvers, Back draft dampers

After Piping Installation Shop Drawing Inspection Report by sub I W/R SW/R
9. EHP Works SNI & Industrial Standard
Check list
1) EHP Installation Works During the Installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Installation of Split Units
- Refrigerant Pipe Connection
- Drain Pipe Connection
(Slope of the drain pipe)
- Leakage
2) EHP Installation Works
- Installation of Split Units
- Refrigerant Pipe Connection
- Drain Pipe Connection
(Slope of the drain pipe)
- Running Test
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 5 OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
ACTIVITY FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
TO BE VERIFIED SUB-
HEIN HMC
CON
After Insulation Shop Drawing Inspection Report by sub I W/R SW/R
Insulation 10. Insulation Work SNI & Industrial Standard
Works Check list

1) Surface Preparation During the installation Field Observation by GC SI/R


- Field Observation NCR by GC
- Leak test report.
- Cleanliness (rust, dust, grease, etc)

1) Insulation Works
- Stored and Installed material condition
- Installation means and method
- Insulation material thickness
- Check Insulation layer (Plastic wrapping)
- Insulation status of valve and fitting
- Any damage of insulation material

3) Jacketing Work
- Cladding thickness and type
- Overlap of sheet min 2”
- Strapping and screwing
- Check expansion joint or movable device.
- Removable type work for valve/flange
- Weather protection at joint.

4) Final Visual Inspection


- Any damage or contamination of insulation
- Closing conditions around sleeve
- Insulation shall be extended through sleeves
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 6 OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEC PMC
CON
After Shop Drawing Inspection Report by sub I W/R SW/R
BMS 11. Automatic Control works BMS installation SNI & Industrial Standard
Check list
1) Material During the Installation Field Observation by GC SI/R
- Field Observation NCR by GC
- Pipe and Wiring Material
Control Cable
Rigid Steel Electrical Conduit and Hardware
- Instrument

2) Panel Construction
- Arrangement and Interface with Other
Monitor Panel of Central Monitor Panel
- Interface with Local Panel
- Implementing Function of Monitor Panel
- Finishing Condition of Local Panel
(Painting, Thickness)

3) Installation
- Arrangement of Conduit, Bending
Connection.
- Location and Fixing Condition of Pull Box
- Prohibiting Mixing Conduit and Signal Line
- Location, Direction and Insertion Depth
of Sensor
- Finishing around Connection Area
and Arranging Wire
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN
PAGE 7OF 8
REV No 0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20
INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEC PMC
CON
After Equipment Start up Maker Standard Startup Report by sub I SW/R
W/R
T&C 12. Equipment Procedure

1) Air compressor During the Installation 1) Equipment Submittal shall Field Observation by GC SI/R
- Field Observation be approved by HEIN prior to NCR by GC
2) AHU
start manufacturing.
3) Chiller
4) Cooling tower 2) Equipment installation
5) Steam boiler procedure shall be approved
6) Rotating Equipment before equipment shipping.
7) etc. equipment 3) Start up Procedure
shall be submitted by maker
for review.

After Equipment Start up Commissioning Procedure Report by sub I W/R


W/R
13. Commissioning Check list

1) General Installation Check SI/R

2) Valve, Piping and Coils Installation Check


3) Fan, Duct Work (Near Unit)
4) Electrical Controls Installation Check
ITP NO. HMMI - Q - ME - 01
HMMI Project in Indonesia.
INSPECTION & TEST PLAN PAGE
REV No
8 OF 8
0
WORK ITEM : MECHANICAL WORK
REV Date 01-MAY-20

INSPECTION POINT
TIMING / FREQUENCY INSPECTION STANDARD REPORT
ITEM INSPECTION ITEM REMARK
SUB-
HEC PMC
CON
After Equipment Start up TAB Procedure. TAB Report by sub I SW/R
W/R
Special 14. T.A.B
Works
1) TAB Wet and Dry During the Installation TAB Procedure shall be Field Observation by GC SI/R
1) TAB Wet and Dry
- Field Observation submitted for approval. NCR by GC

After Shop Drawing Inspection Report by I W/R SW/R


15. Tank Farm TANK Farm installation SNI & Industrial Standard sub
Check list-Mechanical

During the Installation T&C Procedure shall be Field Observation by GC I SW/R


1) Civil Work W/R
- Field Observation submitted for approval. NCR by GC
2) Mechanical work

3) Electrical work

4) Auto Control installation

Inspection based on
General mechanical work
After Shop Drawing Inspection Report by I W/R SW/R
WWTP installation SNI & Industrial Standard sub
16. WWTP
Check list-Mechanical

During the Installation T&C Procedure shall be Field Observation by GC SI/R


1) Mechanical work - Field Observation submitted for approval. NCR by GC

2) Electrical work

3) Auto Control installation

Inspection based on
General mechanical work
MATERIAL RECEIVING INSPECTION
REPORT

PROJECT : HMMI PROJECT IN INDONESIA.. REPORT NO. : HMMI_QC_ME_SUBNAME_001

PO NO. : TK-01-30 DATE : 2020.05.10

SUBCON NAME : P.T Takenaka Indonesia VENDOR NAME : P.T ABED Indonesia

USE LOCATION : Utility Center VENDOR CONTTAC : + 62 - 1234-1234

ITEM DESCRIPTION : Piping for Utility and Fire fighting

CHECHK POINTS. RESULTS REMARKS

1. Equipment/Material Approval Condition □ ACCEPT □ REJECT

2. Identification of equipment/material □ ACCEPT □ REJECT

3. Packing condition □ ACCEPT □ REJECT

4. Unloading condition □ ACCEPT □ REJECT

5. Ensure all materials are new and not damaged □ ACCEPT □ REJECT

6. Others ( ) □ ACCEPT □ REJECT

ATTACHEMENTS. ATTACHED

1. Packing list and invoice. □ YES □ NO

2. Photo Report □ YES □ NO

3. Others ( ) □ YES □ NO

CONCLUSION OF INSPECTION. RESULTS REMARKS

□ ACCEPT □ CONDITONALLY ACCEPT □ REJECT

ACTION TO BE TAKEN (IF NOT ACCEPTED) :

Sub-CONTRACTOR NAME: HEIN INCHARGE: HMC INCHARGE:

DATE: DATE: DATE:

SIGEND BY SIGEND BY SIGEND BY


PHOTO REPORT

PHOTO OF : DATE :

PHOTO OF : DATE :
Mock up Report

PROJECT : HMMI PROJECT IN INDONESIA.. REPORT NO. : HMMI_QC_ME_SUBNAME_001

PO NO. : TK-01-30 DATE : 2020.05.10

SUBCON NAME : P.T Takenaka Indonesia

MOCKUP FOR : Utility Piping

Comment :

CHECHK POINTS. RESULTS REMARKS

1. Material Approved □ ACCEPT □ REJECT

2. Shop Drawing □ ACCEPT □ REJECT

3. Acceptance criteria SNI & Industrial Standard. □ ACCEPT □ REJECT

4. Installation condition □ ACCEPT □ REJECT

5. Check with client. □ ACCEPT □ REJECT

6. Others ( ) □ ACCEPT □ REJECT

ATTACHEMENTS. ATTACHED

1. Photo Report □ YES □ NO

2. Others ( □ YES □ NO
)

CONCLUSION OF INSPECTION. RESULTS REMARKS

□ ACCEPT □ CONDITONALLY ACCEPT □ REJECT

ACTION TO BE TAKEN (IF NOT ACCEPTED) :

Sub-CONTRACTOR NAME: HEIN INCHARGE: HMC INCHARGE:

DATE: DATE: DATE:

SIGEND BY SIGEND BY SIGEND BY


PHOTO REPORT

PHOTO OF : DATE :

PHOTO OF : DATE :
SLEEVE INSTALLATION

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Paint shop Restroom Drawing Attached : _____ Page

Sleeve for : Paint Shop Restroom Drainage Subcon. Name : P.T Takenaka Indonesia

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

The sleeve material is the same as specification


1 Material Approval.
and Material approval.

Shop Drawing
2 Sleeve installed per approved shop drawings.

Sleeve size selected considering the insulation Shop Drawing


3
space.

Sleeve installed securely with proper Shop Drawing


4
reinforcement of rebar

Sleeve penetrated the external wall has a water Shop Drawing


5
stop.

The sleeves finish level higher than the floor Shop Drawing
6
level. (For the staircase and pit)

The end of the sleeve has protection for Shop Drawing


7
concrete.

Inspection By Sub-con HEIN HMC

Name

Signature

Date
PIPING INSTALLATION (Underground)

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Paint Shop to R&D center Drawing Attached : _____ Page

Utility for : IW,FF Subcon. Name : P.T Takenaka Indonesia

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A
.
Piping includes fittings and valves installed per
1 Material Approval.
material approval.

Piping installed as per approved shop drawing.


2 Shop Drawing
(level, size, route)

Underground pipe bedding prepared per shop Shop Drawing


3
drawing details.

All pipe connections are completed accordingly. Shop Drawing


4
(Electro welding bid, Welding Bid)

The trust blocks are installed at the right location Shop Drawing
5
and direction.

Corrosion protection tape installed without Shop Drawing


6
damage or any missing point.

Washed sand is clean and enough to protect the Shop Drawing


7
pipe. (Bottom and Top)

8  Leak Test Report Per Area and System Per area

Inspection By Sub-con HEIN HMC

Name

Signature

Date
PIPING INSTALLATION (Above Ground)

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Piping Insulation For : IW,CW,CHW,NG,STEAM Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

Piping includes fittings and valves installed


1 Material Approval.
per material approval.

Piping installed as per approved shop drawing.


2 Shop Drawing
(Level, Size, Route)

Pipe supports, hangers are installed per shop Shop Drawing


3
drawing details. (Interval, level, mockup)

Installed pipe considered insulation clearance, Shop Drawing


4
steel beam, pipes, and supports.

Welding connections are completed per WPS.


Shop Drawing
5 All joints connection completed in accordance
With grove installation manual.

Installed pipe had a proper drain point and slope. Shop Drawing
6
(Drain point and slope of the pipe)

All bolt and nut are installed securely and Shop Drawing
7
checking any missing point.

Guide/Anchor supports are installed per shop


8 Shop Drawing
drawings

Valves, including other devices, installed


9 Shop Drawing
considering operation and repair.

Flange Alignment (Pump, Equipment, etc.)


10 Shop Drawing
Check Valve type, direction, and location.

Valve flow direction and valve steam and handle Shop Drawing
11
direction, Check H.P.V / L.P.D locations.

Before doing insulation work, the pipe shall be Shop Drawing


12
clean thoroughly.

13  Leak Test Report Per Area and System Per area

Inspection By Sub-con HEIN HMC

Name

Signature

Date
PLUMBING WORKS (Underground)

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Plumbing for : Assembly Restroom Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial
Standard. Accept N/A

Piping includes fittings and valves installed


1 Material Approval.
per material approval.

Piping installed as per approved shop drawing.


2 Shop Drawing
(level, Size, Route)

Pipe supports, hangers are installed per shop Shop Drawing


3
drawing details. (Interval, level, mockup)

Each pipe support shall be stable, and all Shop Drawing


4
hangers must hold the pipe tightly.

Gravity Sewage drain pipes are installed with Shop Drawing


5
proper slope. not less than 1mm per 1 m.

Vent branches are made at the right location and Shop Drawing
6
size.

Elevation of main outlet form the building has


Shop Drawing
7 checked with an elevation of the civil main pipe
line

F.D, C.O installed considering future Shop Drawing


8
maintenance and any obstruction.

Pipe stub up location has checked with the finish Shop Drawing
9
of the fixture location.

The trap is installed before connecting with civil


10 Shop Drawing
line.

11  Leak Test Report Per Area and System Per area

Inspection By Sub-con HEIN HMC

Name

Signature

Date
PLUMBING WORKS (Above Ground)

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Plumbing for : Assembly Restroom Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

Piping includes fittings and valves installed per


1 Material Approval.
material approval.

Piping installed as per approved shop drawing.


2 Shop Drawing
(level, Size, Route)

Pipe supports, hangers are installed per shop Shop Drawing


3
drawing details. (Interval, level, mockup)

Each pipe support shall be stable and all hangers Shop Drawing
4
must hold the pipe tightly.

Elevation of pipe finish for the sanitary fixture Shop Drawing


5
check with fixture’s connection.

Pipe insulation space for hot water line shall be Shop Drawing
6
considered.

The main water line for the restroom had the Shop Drawing
7
block valve for the maintenance.

The pipes to be reclaimed must be protected Shop Drawing


8
appropriately.

Vent finish avoided HVAC unit, window, and Shop Drawing


9
louver.

10 Bird screen installed at each vent line on the roof. Shop Drawing

11  Leak Test Report Per Area and System Per area

Inspection By Sub-con HEIN HMC

Name

Signature

Date
DUCT WORK

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Duct Work for For : Assembly Office Area. Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

All the material, including duct, fittings, and


1 Material Approval.
dampers, are installed per material approval.

Duct fabrications are made per approved


2 Shop Drawing
drawing. (thickness, dimension, finish)

Duct installed right elevation, size, and route per


Shop Drawing
3 approved drawing. (Any Obstruction for other
work)

Each duct supports are installed stably. All Shop Drawing


4
hangers must hold the duct tightly

Duct joint connections are installed tightly with Shop Drawing


5
the correct type of gasket.

Duct brackets, hangers, and supports are Shop Drawing


6
installed per shop drawing detail.

All flexible had proper support and enough Shop Drawing


7
length.

Fire dampers, Manual damper are installed Shop Drawing


8
correct location.

Shop Drawing
9 All damper positions are adjusted right position.

Shop Drawing
10 Identification label for each Duct and Pipeline

Access doors for damper location are considered Shop Drawing


11
correctly.

Inspection By Sub-con HEIN HMC

Name

Signature

Date
DUCT ACCESSORY

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Utility for : Assembly Office Area Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

All the materials are installed per material


1 Material Approval.
approval. (diffuser, grille, and register)

The number and type of duct accessories are


2 Shop Drawing
installed per drawing. (T-bar, Line, General)

Flexible duct and duct accessory shall be Shop Drawing


3
connected securely.

Grill, Register, Louver are installed properly Shop Drawing


4
considering architectural finishing.

Grille, diffuser, and register are correctly aligned Shop Drawing


5
and fitted at the ceiling panel.

The diffuser, grille, and register are clean and Shop Drawing
6
installed without any damages.

Grilles/registers necks are fitted to the duct Shop Drawing


7
opening to avoid air leak.

The duct line above the ceiling shall have


Shop Drawing
8 adequate insulation for preventing dew
condensation.

Shop Drawing
9

Shop Drawing
10

Shop Drawing
11

12  Per area

Inspection By Sub-con HEIN HMC

Name

Signature

Date
EHP INSTALLATION

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Duct work : Assembly Office Area Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

Piping, the conduit, includes fittings installed per


1 Material Approval.
material approval.

Piping installed with a correct arrangement as per


2 Shop Drawing
approved shop drawing. (Level, Size, Route)

Pipe supports, hangers are installed per shop Shop Drawing


3
drawing details. (Interval, level, mockup)

Installed pipe considered other obstruction such Shop Drawing


4
as other utilities, duct, and lighting.

All refrigerant pipe and drain pipe connections Shop Drawing


5
are completed

All bolt and nut are installed securely and Shop Drawing
6
checking any missing point.

The support for an indoor unit installed securely


Shop Drawing
7 at the right location, considering ceiling
arrangement.
Refrigerant pipe and drain for equipment
Shop Drawing
8 connection are located at the correct equipment
location.

The condensate drain pipe had a proper slop Shop Drawing


9
without water tied up.

Insulation installed per shop drawing and had Shop Drawing


10
proper support to protect the insulation.

Insulation installed with joint and completed the


11 Shop Drawing
joint after leak test.

Per area
12  Leak Test Report Per area

Inspection By Sub-con HEIN HMC

Name

Signature

Date
INSULATION (PIPE)

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Utility for : IW,CW,CHW,NG,STEAM Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial
Standard. Accept

Insulation material and size shall installed


1 Material Approval.
per material approval.

Proper insulation method shall be applied for the


2 Shop Drawing
system.

Material shall be selected considering Shop Drawing


3
maintenance or future expansion work.

Each Insulation material shall be connected Shop Drawing


4
tightly to bear the pipe expansion and vibration.

Each Insulation connected point shall be Shop Drawing


5
completely isolated from atmosphere.

Check refrigerant pipe insulation and jacketing if Shop Drawing


6
it is free from any damage.

Check pipe insulation if it is tightly fixed to Shop Drawing


7
refrigerant pipes.

Before doing insulation work, pipe shall be clean Shop Drawing


8
completely.

Check approved construction details for Shop Drawing


9
refrigerant pipe jacket upon installation.

10

11

12

Inspection By Sub-con HEIN HMC

Name

Signature

Date
INSULATION (DUCT)

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Duct Insulation for For : Assembly Office Area. Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

Insulation materials are installed per material


1 Material Approval.
approval. (Type of Insulation material)

Correct insulation method has applied to each


2 Shop Drawing
piping system. (Layer, Thickness)

Each Insulation connect points are completely Shop Drawing


3
isolated from the atmosphere. (Overwrap)

Each insulation is connected tightly to bear the Shop Drawing


4
pipe expansion and vibration.

Insulation works completed considering Shop Drawing


5
maintenance or future expansion work.

Inspection By Sub-con HEIN HMC

Name

Signature

Date
BMS INSTALLATION

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Utility for : IW,CW,CHW,NG,STEAM Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

The tray or conduit includes fittings, and instruments


1 Material Approval.
are installed per material approval.

2 The tray or conduit and control panels are installed


Shop Drawing
per shop drawing. (Level, Size, Route)

The instruments are installed each requirement. Shop Drawing


3
(required distance, location, support)

All the sensors for the automatic system are installed Shop Drawing
4
at correct locations without damage.

The control panel shall have a proper support Shop Drawing


5
method and grounding system

Installed panel and instrument located proper Shop Drawing


6
operation and maintenance access.

The cable connections at the panel or instruments Shop Drawing


7
are made without any losing point.

The control panel finished with clean conditions Shop Drawing


8
inside and outside.

Inspection By Sub-con HEIN HMC

Name

Signature

Date
LEAK TEST

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Test for : IW Subcon. Name :

SCOPE OF TEST : ATTACEHED MARKED-UP P&ID OR DRWAING

APPLICABLE COD : Specification / Project Requirement

DESING PRESSURE : ________ Kg/Cm2

METHOD USED FOR TEST :

HYDROSTATIC   PNEUMATIC   SERVICE  

REQUIRED TEST PRESSURE : ________ Kg/Cm2

INSPECTION TEST PRESSURE ________ Kg/Cm2

REQUIRED TIME TEST PRESSURE HELD : ________ HR

TIME TEST STARTED : ___________________ / TIMETEST COMPLETED : ___________________

ACTUAL LEAKAGE : ________ Kg/Cm2

TEST ACCEPTED :

YES   NO  

IF NO, WHY?

Inspection By Sub-con HEIN HMC

Name

Signature

Date
LEAK TEST PHOTO

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Assembly Shop A~B x 7~8 Drawing Attached : _____ Page

Test for : IW Subcon. Name :

BEFORE TEST : DATE AND TIME :

AFTER TEST : DATE AND TIME :


LEAK TEST DRAWING
EQUIPMENT

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : UTILITY BUILDING Drawing Attached : _____ Page

EQUIPMENT INSTALLATION Subcon. Name :

Acceptance criteria Check


No. Description of Inspection or Test SNI & Industrial Comment
Standard. Accept N/A

Equipment level in good condition and remove


1
temporary supports.

2 All rotating parts are aligned and free of condition.

3 All equipment completed correct lubrication or Oil.

4 Equipment and pipe or duct system connected


tightly without leak

5 Proper electric power source confirmed with


electrician.

6 Electric power connections are tight and good


condition.

7 All valves are right position filled with water.

8 Safety valves and safety relief valves shall be


located.

 Equipment's test report, O&M manual


9
submitted

Inspection By Sub-con HEIN HMC

Name

Signature

Date
Commissioning

PROJECT: HMMI INDONESIA PROJECT HMMI_QC_ME_SUBNAME_001

Location (Building Name) : Utility Center Drawing Attached : _____ Page

Installation and Operational Checks Subcon. Name :

General Installation Check Accept N/A Comment


Permanent labels affixed, including for equipment

Each equipment pre functional test check list has been completed

Clean up of equipment completed per contract documents

Connection between Pipe/duct and unit tight, without leaks and in


good condition
Maintenance access acceptable for unit and components locks

Vibration isolation equipment installed & released from shipping


(minimum deflection 2”)
Final filter installed with replacement type and construction filters removed)

Valve, Piping and Coils Installation Check (near unit) Accept N/A Comment
Pipe fittings complete

Pipes labeled & insulated

Safety/Relief valve are installed set up

Strainers in place and clean

Piping system leak tested & flushed

Condensate drain pans clean and slope to drain

All drain is connected and aby obstructions.

All control valves installed correctly.

Valves installed in proper direction, valve tags attached

P/T plugs installed per drawings

Fan, Duct Work (Near Unit) Accept N/A Comment


Supply fan and motor alignment correct

Supply fan and motor bearings lubricated

Supply fan area & blower wheel clean

Dampers close tightly & move freely without binding

Ducts cleaned

Electrical Controls Installation Check Accept N/A Comment


Power connects in place and labeled

Electric connections tight

Power to light fixtures and Out let

Proper grounding installed for components and unit

Overload breakers installed and correct size

Control system interlocks hooked up and functional

Control devices and wiring complete

Connection to DDC complete

Point to point checkout complete

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