MPL-P142 - 6316345 - Vol.2 Sec. 9 General Specifications-Aluminum Works

VOLUME 2 / Section - 9
ALUMINUIM, GALZING AND METAL WORKS

Vol.2 Section–9 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
9. Aluminum, Glazing & Metal Works
Section – 9
ALUMINUIM, GLAZING AND METAL WORKS
CONTENTS
9.01 METAL WORKS : ......................................................................................................... 3

9.01.1 Aluminum: .............................................................................................................. 3
9.01.2 Aluminum Handrails: .............................................................................................. 3
9.01.3 Aluminum Louvered Doors and Panels: ................................................................. 3
9.01.4 Metal Framed Interior Glazed System: .................................................................. 3
9.02. ALUMINUM WORKS : .......................................................................................... 14
9.02.1 Schedule of Doors, Windows, etc. : ..................................................................... 14
9.02.2 Glass :.................................................................................................................... 15
9.02.3 Railing: .................................................................................................................. 30
9.02.4 General: ................................................................................................................ 30
S9 / 2
9. ALUMINUIM, GLAZING AND METAL WORKS
9.01 METAL WORKS :
9.01.1 Aluminum:
In General, all aluminum used should be “Powder Coated” aluminum, finished to
Engineer’s approval unless otherwise noted on Drawings.
For anodized sections if any the anodization thickness should be minimum 80

microns and Contractor should submit samples and certificates for Engineer's
approval.
AII aluminum workmanship and quality should be according to the General

Specifications. The ironmongery on aluminum works should be approved by
Engineer before installation and manufacture for type and color.
9.01.2 Aluminum Handrails:

Pre-Cast Aluminum handrails should be matching with overall aluminum finishes used
in the building and should be fixed so it can withstand loads applied to it in regular
use (i.e. 100 Kg/RM at top rail applied latterly) the Contractor should supply samples
for Engineer's approval for all typical handrails and installations.
9.01.3 Aluminum Louvered Doors and Panels:

The aluminum doors and louvers should be following the same specification
mentioned above and should be manufactured so it functions efficiently in the place
it is used. The louvers should be tightly secured so they do not rattle or vibrate by
wind. The Contractor should submit sample panels and Doors complete with
aluminum hinges and handles for Engineer's approval before commencing
manufacture.
9.01.4 Metal Framed Interior Glazed System:

9.01.4.1 GENERAL - Description
9.01.4.1.1 General Requirements
9.01.4.1.1.1 Division ,1 related to General Requirements is a
part of this Section and shall apply as if repeated here
9.01.4.1.2 This section includes but is not limited to the following
work
9.01.4.1.2.1 Supply and installation of aluminum framed
glazed screens, doors and doorframes to Lift Lobbies at Car
park
9.01.4.1.2.2 Glazing of aluminum framed screens
9.01.4.1.2.3 Sealing between systems specified in this
section and abutting surfaces
9.01.4.1.3 Work performed by other sections and which is in
accordance with manufacturer's instructions
S9 / 3
9.01.4.1.4 Work performed by this section but specified elsewhere

To specify joint sealants,To specify Glazing, and other related works
9.01.4.1.5 Co-ordinate with the related sections and particular
specification for installation of finish hardware
9.01.4.1.6 Co-ordinate with the related sections, and particular
specification in determination of locations for hardware
specification for incorporation of hardware
specification for incorporation of specified security systems.
9.01.4.2 System Description
9.01.4.2.1 Determine interfacing required between systems
specified in this section and the building structure to ensure
adequate anchorage of work and that loads carried by the structure
are not transmitted to screens
9.01.4.2.2 Provide for expansion and contraction of all parts for a
building interior temperature range from 10oC to 45oC. Movement
from temperature fluctuations shall not displace, twist, distort or
buckle any part of a system specified in this section or the structure
to which it is attached. Movement shall be absorbed into freely
functioning expansion and contraction joints and fastenings
9.01.4.2.3 Tolerances
9.01.4.2.3.1 Fabricate work of this section to a tolerance of +
1.5mm for vertical, horizontal, and diagonal dimensions of
units under 1830mm, and + 3mm for dimensions greater
than 1830mm.
9.01.4.2.3.2 Erect component parts within following
tolerances:
9.01.4.2.3.2.1 Variations from plumb and level: 2mm
maximum variation in height or 3m run, non-
cumulative
9.01.4.2.3.2.2 Variations from theoretical calculated
plan or elevation location related to established floor
lines, column lines and other fixed elements of the
structure, including variations for plumb and level:
6mm maximum variation in any column-to-column
space, floor-to-floor height, or 6m run
9.01.4.2.3.2.3 Offsets in end-to-end or edge-to-edge
alignment of adjoining members: 0.5mm maximum
offset in any alignment
9.01.4.2.3.3 Fabricate and install work of this section where
exposed to view to maintain a surface flatness which
ensures that the slope of the surface at any point is no
greater than 0.5% from the nominal plane of the surface
when measured at 25mm intervals in any direction of flat
planes or on line normal to longitudinal axis of cylindrical
surfaces, under any combination of performance conditions
S9 / 4
9.01.4.2.3.4 Maintain tolerance for glazing as recommended

by glass manufacturer.
9.01.4.2.3.5 Deviation from flatness (overall bow and warp-
age) of heat-treated glass (tempered or heat-strengthened)
shall be as per the relevant standard (ASTM C1048, EN
12150, EN 1863)
9.01.4.2.4 Interface with Adjacent Systems
8.01.4.2.4.1 Co-ordinate with other sections to ensure that
provisions are made for, and that connections are made by
this section, to provide installation as specified
9.01.4.3 Quality Assurance

9.01.4.3.1 General
9.01.4.3.1.1 Refer to the related sections, and particular
specification for source quality control requirements
9.01.4.3.2 Glazing Requirements
9.01.4.3.2.1 Conform to recommendations of Flat Glass
Marketing Association (FGMA), Glazing Manual 1980 (GM)
and Glazing Sealing Systems Manual 1970 (GSSM), also
conform to the related sections, and particular specification
9.01.4.3.3 Qualifications
9.01.4.3.3.1 Provide systems specified in this section only by
a fabricator and erector who has adequate plant,
equipment, and skilled tradesmen to perform it
expeditiously, and is known to have been responsible for
satisfactory installations similar to that specified during a
period of at least the immediate past ten years
9.01.4.3.4 Welder Qualifications
8.01.4.3.4.1 Perform welding of structural components to
meet specified requirements of BS 5135 for welding of steel
and BS 3571, Part 1, and BS 3871, Part 2, for welding of
aluminum; or of AWS D1.1 for steel and AWS D1.2 for
aluminum
9.01.4.3.5 Mock-up of Glazed Screen and Door
9.01.4.3.5.1 Construct a full size mock-up at the building
including one door opening with a door and a minimum of
two full glazed panels
9.01.4.3.5.2 Installation of mock-up shall be supervised by
the superintendent who will be assigned for the total
installation.
9.01.4.3.5.3 Protect mock-up from damage. Remove
protection only at completion of the Works
9.01.4.3.5.4 When approved, mock-up will provide the
standard by which total installation will be judged
9.01.4.3.5.5 All materials used for mock-up panels must be
in complete accordance with the specification and approved
samples and details. Mock-up will be the basis for all
comparison of workmanship and materials
S9 / 5
9.01.4.3.5.6 Mock-up shall be corrected, replaced, adjusted

to the Engineer's satisfaction and at no cost to the Employer
9.01.4.3.5.7 When mock-up is approved by the Engineer, it
may become part of the permanent structure
9.01.4.4 Reference
9.01.4.4.1 Reference Standards
9.01.4.4.1.1 The following reference standards included in this
section shall apply as specified in the related sections, and
particular specification
9.01.4.4.1.2 Architectural Aluminum Manufacturers Association
(USA):
AAMA 603.8 - 1980, Voluntary Performance Requirements And

Test Procedures For Pigmented Organic
Coatings On Extruded Aluminum.
AAMA 605.2 - 1980, Voluntary Specification for High Performance
Coatings on Architectural Extrusions & Panels
9.01.4.4.1.3 The American Society for Testing and Materials
ASTM A36/A36M-84a, Specification for Structural Steel.

ASTM A123 Specification for Zinc (Hot-Dip Galvanised)
Coatings on Iron and Steel Products
ASTM A167-90 Specification for Stainless Steel and Heat
Resisting Chromium Nickel Steel Plate, Sheet
and Strip
9.01.4.4.1.4 American Welding Society
AWS D1.1-86, Structural Welding Code - Steel

AWS D1.2-83 Structural Welding Code - Aluminum
9.01.4.4.1.5 EN Standard Specifications
EN 1279: Moisture penetration tests and sealant

adhesion physical properties
BSEN 1863: 2004 Assessment of heat strengthened soda-lime
silicate safety glass
BSEN 12150: 2:2004 Assessment of thermally toughened soda lime
silicate safety glass
EN 952: Glass for glazing
9.01.4.4.1.6 British Standard Specification

BS 4 : Structural Steel sections
Part 1 : 1980 Specification for hot rolled sections
BS 729 : 1971 Specification for hot dip galvanized coatings
on iron and steel articles
S9 / 6
BS 1449 : Steel plate, sheet and strip

Part 1 : 1991 Specification for carbon and carbon-
manganese plate, sheet and strip
BS 1470 : 1987 Specification for wrought aluminum and
aluminum alloys for general engineering
purposes - plate, sheet and strip.
BS 1471 : 1972 Specification for
wrought aluminum and aluminum alloys for
general engineering purposes - drawn tube
purposes - rivet, bolt and screw stock
purposes - bars, extruded round tube and
sections
BS 2571 : 1963 Specification for flexible PVC compounds.
BS 2989 : 1982 Specification for
continuously hot dip zinc coated and iron-zinc
alloy coated steel: wide strip, sheet/plate and
slit wide strip
BS 3416 : 1991 Specification for bitumen based coating
solutions for cold application
BS 3571 MIG welding
Part 1 : 1985 Specification for MIG welding of aluminum
and aluminum alloys
BS 4360 : 1990 Specification for weld-able structural steels
BS 4848 Specification for hot-rolled structural steel
sections
Part 2 : 1991 Hollow Sections
BSEN 10056-1999 Equal and unequal angles
BS 4871 Specification for approval testing of welders
working to approved welding procedures
Part 2 : 1982 TIG or MIG welding of aluminum and its alloys
BS 5135 : 1984 Specification for process of arc welding of
carbon and carbon manganese steels
9.01.4.4.1.7 Flat Glass Marketing Association

8.01.4.4.1.7.1 Glazing Manual – Latest Edition
8.01.4.4.1.7.2 Glazing Sealing Systems Manual- Latest
Edition
9.01.4.5 Submittals
9.01.4.5.1 Shop Drawings
8.01.4.5.1.1 Submit shop drawings showing and describing
in detail system assemblies, including: large scale details of
members and materials, of brackets and anchorage devices,
and of connection and jointing details; fully dimensioned
layout for positioning of brackets and anchorage devices to
S9 / 7
structures; dimensions, gauges, thickness; glazing details,

descriptions of materials, including catalogue numbers,
products and manufacturers' names; aluminum alloy and
temper designations, metal finishing specifications and
other pertinent data and information.
9.01.4.5.2 Samples
9.01.4.5.2.1 Submit samples of unit frame profiles and glass,
300mm x 300mm size, prior to fabrication of units. Sample
acceptance will be for profile, appearance and glazing detail
only. Compliance with other requirements is the
responsibility of the Contractor
9.01.4.5.2.2 Submit samples for each finish and color
required in the related sections, and particular specification.
Submit samples finished on the specified alloy on 300 mm
lengths of extrusions or 300mm square of sheet or plate,
showing maximum range or variation in texture, color and
shade. Sample submittal and acceptance shall be for color
and texture
9.01.4.5.2.3 Submit 300mm x 300mm samples of
sandblasted tempered glass
9.01.4.5.2.4 Submit 300mm x 300mm samples of acid
etched tempered glass
9.01.4.6 DELIVERY, STORAGE AND HANDLING

9.01.4.6.1 Deliver work of this section to site as required for
installation, to meet construction schedule, and to locations as
directed
9.01.4.6.2 Cross-brace large units. Package or crate units for
shipment and storage before installation
9.01.4.6.3 Store products clear of grade, protected from damage
and as written recommendations of manufacturer
9.01.4.6.4 Protect finish surfaces by sturdy protective wrappings
9.01.4.6.5 Provide methods for lifting units into place without
causing damage
9.01.4.6.6 Do not permit foreign materials such as splashing of
concrete, mortar, plaster or paint, which could damage the finish,
to remain on the surface of metalwork. All materials of this nature
must be immediately removed. Protect exposed surfaces of metal
exposed to abuse by removable vinyl or other suitable and
approved protection throughout the period that work proceeds on
the building. Remove protective materials carefully on completion
of the works, and in such a manner that no damage occurs to the
metal finish
9.01.4.7 PRODUCTS – MATERIALS

9.01.4.7.1 Aluminum
9.01.4.7.1.1 Extrusions: To meet specified requirements of
BS 1470, BS 1471 and BS 1474 as applicable; or of AA 6063-
S9 / 8
T5, alloy and temper for framing, and otherwise where not
exposed to suit specified and fabricator's requirements
9.01.4.7.1.2 Sheets: To meet specified requirements of BS
1470: or of AA 1100-H14, alloy; and temper where exposed;
and AA 3003-H14, alloy and temper, mill finish, where
concealed from view
9.01.4.7.1.3 Exposed surfaces of aluminum shall be free of
die marks, scratches, blisters, "leave-off" marks, or other
blemishes which are visible
9.01.4.7.2 Steel Framing: To meet specified requirements of BS 4
Part 1, or BS 1449 Part 1, or BS 4848, Part 2 or Part 4, as applicable;
or of ASTM A36/A36M
9.01.4.7.3 Aluminum Finish
9.01.4.7.3.1 Organic Coating Thermosetting fluorocarbon
polymer (poly-vinylidene fluoride) based coating;
incorporating Kynar 500 Please refer particular specification
for the list of approved manufacturers and suppliers
9.01.4.7.3.2 Color will be selected from manufacturer’s

standard range by Engineer. Please refer particular
specification for the list of approved manufacturers and
suppliers
9.01.4.7.3.3 Architectural Coating: approved system
according to the related sections, and particular
specification. Refer particular specification for the list of
approved manufacturers Include additives and hardeners as
recommended by coating manufacturer
9.01.4.7.4 Steel Finish
9.01.4.7.4.1 Galvanizing: Hot-dip zinc coating, to meet specified
requirements of BS 729, or ASTM A123. Please refer particular
specification for the list of approved manufacturers and suppliers
9.01.4.7.4.2 Zinc Rich Paint Please refer particular specification for
the list of approved manufacturers and suppliers
9.01.4.7.5 Door Insulation
9.01.4.7.5.1 Semi-rigid board, rock-wool mineral fiber, bound by
resins, incombustible, with density of 48 kg/cu.m
9.01.4.7.6 Glass – All glass doors to be tempered glass
9.01.4.7.6.1 Type: Clear tempered float
9.01.4.7.6.2 Type: Tempered float with fritted finish as indicated on
drawings, to be approved by Engineer’s Representative from
samples
9.01.4.7.6.3 Type: Clear laminated security glass
9.01.4.7.6.4 For other Glass types, please refer particular
specification, however all glass types should meet with the
specification requirements of this section, other related sections,
particular specification, and design requirements
9.01.4.7.7 Door Gaskets – Preformed PVC
S9 / 9
9.01.4.7.8 Glazing Materials – To meet specified requirements of approved

section
9.01.4.7.9 Sealants and Sealant Materials – To meet specified requirements
of approved section
9.01.4.7.10 Fastenings – Made of Stainless steel, please refer particular
specification
9.01.4.7.11 Anchors – Stainless steel with aluminum materials; and
otherwise to match metal anchored
9.01.4.7.12 Bituminous Paint – Black solvent carried bituminous paint, to
meet specified requirements of BS 3416, Type 1
9.01.4.7.13 Supporting Angles, Plates, Bars, Rods and Other Steel
Accessories
9.01.4.7.13.1 Steel to meet specified requirements of BS 4 Part 1,
BS 1449 Part 1, BS 4360, and BS 4848 Parts 2 and 4, as applicable; or of
ASTM A36/A36M, hot dip galvanized after fabrication, size and thickness as
required to sustain imposed loads. Refer particular specification for more
details
9.01.4.8 GLAZED SCREENS

9.01.4.8.1 Framing Members
9.01.4.8.1.1 Extruded aluminum; with thickness as particular
specification, and indicated on drawings
9.01.4.8.1.2 Provide welded steel reinforcing members within
aluminum framing as indicated on drawings
9.01.4.8.1.3 Provide continuous door gaskets secured to doorstops
in a manner that replacement may be made without special tools.
9.01.4.8.2 Glass
9.01.4.8.2.1 Thickness as mentioned in particular specification, and
indicated on drawings
9.01.4.8.2.2 Where Single Glazed as indicated on drawings (internal
use)
9.01.4.9 HINGED DOORS
9.01.4.9.1 Glazed Doors
9.01.4.9.1.1 Provide doors with extruded aluminum stiles and rails
as indicated on drawings
9.01.4.9.1.2 Provide for tempered glazing types indicated
9.01.4.9.2 Hardware
9.01.4.9.2.1 Supplied under work specified in section 08700
9.01.4.9.3 Support Framing
9.01.4.9.3.1 It is responsibility of this Section to clearly furnish as
necessary, and to install support framing in a structurally adequate
manner, to be stressed not more than published working stress of
material used under anticipated maximum load conditions
9.01.4.10 FABRICATION
S9 / 10
9.01.4.10.1 Conceal all fasteners except as required for functioning

hardware
9.01.4.10.2 Provide for security system installations specified in the related
sections, and particular specification
9.01.4.10.3 Ensure that glazing rebate is provided with depth and width to
accommodate specified glass in accordance with glass manufacturer’s
recommendations. Install glazing gaskets anchored to aluminum
extrusions
9.01.4.10.4 Framing Members
9.01.4.10.4.1 Fabricate generally to dimensions and profiles
indicated on drawings and to meet specified requirements.
Maintain sight lines indicated and clearances to other construction
components
9.01.4.10.4.2 Reinforce members and joints with steel plates, bars,
rods or angles for rigidity and strength as indicated and as required
to fulfill performance requirements
8.01.4.10.4.3 Provide glass setting, supports and stops to minimize
possibility of glass breakage caused by structural inadequacy of
frames and as recommended by glass manufacturer, and approved
by Engineer/General Projects Department
9.01.4.10.5 Assembly of Units
8.01.4.10.5.1 Join members by welding generally.
8.01.4.10.5.2 Conceal welding where required so as not to produce
any bloom effect on finished surface
9.01.4.10.5.3 Join members where welding is impracticable, by
mechanical methods. Reinforcement of fasteners visible on faces of
members where exposed to view will not be acceptable
9.01.4.10.5.4 Weld with electrodes and by methods recommended
by the base metal manufacturer, and in accordance with specified
requirements, and to avoid distortion or discoloration of exposed
faces. Make welds continuous unless otherwise indicated. Grind
exposed welds flush to match adjacent metal
9.01.4.10.5.5 Accurately fabricate and fit all components in the
shop where possible
9.01.4.10.5.6 Join members in shop fabricated units to fit flush with
hairline joints, splined or otherwise backed up to reinforce
9.01.4.10.5.7 Except where shipping makes impossible, fabricate
units in shop and ship completely assembled. Make trial assembly
in shop of assemblies shipped in sections
9.01.4.10.6 Support Framing
9.01.4.10.6.1 Fabricate support framing of welded galvanized hot
rolled steel members
9.01.4.10.7 Galvanized Steel
9.01.4.10.7.1 Hot dip galvanize assemblies following their
fabrication except where impossible
9.01.4.10.7.2 Paint galvanized surfaces that are cut, welded or
threaded with zinc rich paint to ensure a minimum coating as per
particular specification, immediately following damage to
S9 / 11
galvanized protection. Prepare and repair surfaces to meet

specified requirements of ASTM Specification A 780
9.01.4.10.8 Aluminum Organic Coating Finish
9.01.4.10.8.1 Pre-treat aluminum and provide primer and finish
coats in accordance with AAMA 605.1-1975
9.01.4.10.8.2 Primer Coat: refer particular specification
9.01.4.10.8.3 Finish Coat: refer particular specification
9.01.4.10.9 Fastenings
9.01.4.10.9.1 Use stainless steel fastenings for aluminum
9.01.4.10.9.2 Use galvanized steel fastenings for steel support
framing
9.01.4.10.10 Dissimilar Materials
9.01.4.10.10.1 Protect material form electrolytic action when
dissimilar metals are in contact with one another
9.01.4.10.10.2 Protect aluminum concealed in contact with
masonry with a heavy coating of bituminous paint
9.01.4.10.11 Anchors
9.01.4.10.11.1 Incorporate anchorage to structure to support work
adequately when subjected to loads imposed by use
9.01.4.10.11.2 Allow for complete adjustment in anchorage for
leveling, and positioning of work during installation
9.01.4.10.12 Attachment of Hardware
9.01.4.10.12.1 Provide for attachment of hardware supplied by
section 08700 in accordance with template information
9.01.4.10.12.2 Provide for attachment of hardware by bolts or
machine screws into tapped reinforcing plates.
9.01.4.11 EXECUTION
9.01.4.11.1 Examination
9.01.4.11.1.1 Take critical site dimensions before final preparation
of shop drawings to ensure that adjustments in fabrication or
installation are provided for, that allowance is made for possible
deflection of structure, and that clearances to other construction
have been maintained
9.01.4.11.2 Installation
9.01.4.11.2.1 General
9.01.4.11.2.1.1 Co-ordinate fabrication of components
specified in this section with requirements of other sections to ensure
permanent anchorage and fitting
9.01.4.11.2.1.2 Install components and units plumb, level
and in accordance with shop drawings, by qualified experienced tradesmen
and to conform to fabricator’s instructions
9.01.4.11.2.1.3 Do not force units into place, nor
superimpose on them loads for which they were not designed
9.01.4.11.2.1.4 Provide for thermal movement to take place
throughout entire specified temperature range between shop-fabricated
assemblies and between assemblies and adjacent construction
S9 / 12
9.01.4.11.2.1.5 Secure units by non-corrosive anchorage

materials. Use of wood or fiber is not acceptable
9.01.4.11.2.1.6 Conceal anchors, clips, blocking, and all
other attachments
9.01.4.11.2.1.7 Install reinforcing and supporting members
as indicated and required structurally as part of the work of this section
9.01.4.11.2.1.8 Install units with consideration for finish
variations. Abrupt variations of appearance or color in adjacent
components will not be acceptable without approval before installation
9.01.4.11.2.2 Support Framing
9.01.4.11.2.2.1 Install support framing anchored to structure by
expansion shields and bolts
9.01.4.11.2.2.2 Provide bracing to ensure lateral stability of framing
9.01.4.11.2.2.3 Welding
9.01.4.11.2.2.3.1 Perform welding in accordance with
specified requirements. Exercise care during welding to
minimize effect of welding heat. Design welds to prevent a
tearing at end of welds, which could cause a progressive
failure
9.01.4.11.2.2.3.2 Detailed welding procedure covering
specified welds on erection and shop drawings may be
requested for approval by the Engineer.
9.01.4.11.2.2.3.3 Take precautions during welding to
prevent damage or staining of adjacent surfaces
9.01.4.11.2.2.4 Caulking
9.01.4.11.2.2.4.1 Caulk joints between frame members and
adjacent construction
9.01.4.11.2.2.4.2 Perform caulking incorporated with work
of this section to meet specified requirements of the related
9.01.4.11.2.2.5 Glazing
9.01.4.11.2.2.5.1 Install glass in units, as a part of work of
this section and to meet specified requirements of the
related sections, and particular specification
9.01.4.12 ADJUSTMENT AND CLEANING

9.01.4.12.1 Adjusting
9.01.4.12.1.1 Adjust doors to operate smoothly and fit tightly when
closed and locked
9.01.4.12.1.2 Adjust hardware to operate smoothly, with proper
tension, and lubricate
9.01.4.12.1.3 Adjust closers after doors are glazed
9.01.4.12.2 Repair areas of bare metal and welds on galvanized surfaces
with zinc rich paint
9.01.4.12.3 Remove damaged, dented, defaced, defectively finished, or
tool marked components and replace with new
9.01.4.12.4 Refinish shop applied finishes in field only with approval.
S9 / 13
9.01.4.12.5 Cleaning on Completion of Installation

9.01.4.12.5.1 Remove deposits which affect appearance of units
9.01.4.12.5.2 Remove protective materials
9.01.4.12.5.3 Clean interior and exterior surfaces of metal and glass
by washing with clear water; or with water, and soap or detergent;
followed by a clear water rinse
9.01.4.12.5.4 Clean and restore stained metal surfaces in
accordance with manufacturer’s recommendations. Replace if
cleaning is impossible
9.01.4.13 PROTECTION
9.01.4.13.1 Protect pre-finished surfaces of metal work with protective
appings to remain in place until construction completion. Use materials
recommended by finishers or manufacturers of metals to ensure that
method is sufficiently protective, easily removed, and harmless to finish
9.01.4.13.2 Remove protection from metal glazing surfaces before
installation of glass
9.01.4.13.3 Maintain protection from time of installation to final cleanup
9.02. ALUMINUM WORKS:
Item Description Location / Area No.
9.02.1 Schedule of Doors, Windows, etc. :
a) All aluminum works should be powder For all aluminum works

coated (color to Engineer’s approval)
with minimum thickness of coating
not less than 80-100 micron, umbrella
box section from “AI-Ghurair” / “Gulf
Extrusions”.
b) Framed double shutter swing door
with 12mm thick toughened tempered
float glass, handle, etc., complete.
c) Powder coated medium duty

aluminum sections, thickness not less
than 2.00mm and 12cm width
including all accessories such as lock, etc.
(Aluminum box section No. 13024 for doors
and No. 13010 for windows).
d) – do – but hinged windows (Aluminum box All Hinged Windows
section HDL12984).
e) All aluminum works shall have silicone All aluminum works
rubber sealant all around to Engineer’s
approval.
S9 / 14
9.02.2 Glass :
a) All glasses shall be as per Schedule of For all aluminum works.

Doors & Windows; ‘GleverBel’
(Belgium make), ‘SolarBel’ or
approved equal; medium
performance hard coating pyrolitic
glass, minimum 70% reflection.
b) Double Glazed, 6mm thick medium For all windows.

performance hard coated colored
reflective glass + 12mm gap filled with
moisture absorbing material + 6mm
thick dear float glass.
c) – do – but 8mm thick toughened For all sliding doors.

tempered medium performance hard
coated colored reflective pyrolitic glass +
12mm gap filled with moisture absorbing
material + 6mm thick clear float glass.
d) 10mm thick toughened tempered clear Main Entrance doors

floated glass.
9.02.2.1 Tempered Glass Doors & Partitions

9.02.2.1.1 GENERAL
9.02.2.1.1.1 DESCRIPTION
9.02.2.1.1.1.1 General Requirements
9.02.2.1.1.1.1.1 Division-1 related to General Requirements
is a part of this Section and shall apply as if repeated here
9.02.2.1.1.1.2 This section includes but is not limited to the
following work:
9.02.2.1.1.1.2.1 Supply and installation of mullion-less
tempered glass systems; and sealing of joints between glass
panels, and joints between glass panels and adjacent
surfaces; as indicated on Drawings and specified herein
9.02.2.1.1.1.2.2 Scope of work shall include but not
restricted to glazed partitions and glazed doors as indicated
on schedules, glazing at entrance, tempered glass smoke
baffles at soffits, and all other locations where glazed
partition is indicated.
9.02.2.1.1.1.3 Work performed by other sections and which is in
9.02.2.1.2 SYSTEMS DESCRIPTIONS AND REQUIREMENTS

9.02.2.1.2.1 Tolerances
9.02.2.1.2.1.1 Erect component parts within following tolerances
9.02.2.1.2.1.1.1 Variations from plumb: 3mm maximum
variation in 2m, non-cumulative
S9 / 15
9.02.2.1.2.1.1.2 Variations from level and position: 3mm

maximum variation in 6 m, non-cumulative
9.02.2.1.2.1.1.3 Offsets in end-to-end or edge-to-edge
alignment of adjoining members. 0.5mm maximum offset in
any alignment
9.02.2.1.2.1.2 Fabricate and install metal surfaces where exposed to
view to maintain a surface flatness which ensures that the slope of
the surface at any point is no greater than 0.5% from the nominal
plane of the surface when measured at 25mm intervals in any
direction and under any combination of performance conditions
9.02.2.1.2.1.3 Deviation from flatness (overall bow and warp-age)
of heat-treated glass (tempered or heat-strengthened) shall be as
per the relevant standard (ASTM C1048, EN 12150, EN 1863).
9.02.2.1.3 QUALITY ASSURANCE

9.02.2.1.3.1 Qualifications
9.02.2.1.3.1.1 Execute work of this section only by a fabricator and
erector who has adequate plant, equipment, and skilled tradesmen
to perform it expeditiously, and is known to have been responsible
for satisfactory installations similar to that specified during a period
of at least the immediate past ten years
9.02.2.1.3.2 Welder Qualifications
9.02.2.1.3.2.1 Perform welding of aluminum components to meet
specified requirements of BS 3571, Part 1 or AWS D1.2; and by
welders qualified by requirements of BS 4871, Part 2
9.02.2.1.4 REFERENCES
9.02.2.1.4.1 Reference Standards The following reference standards
included in this section shall apply as specified in the related sections
9.02.2.1.4.1.1 American National Standards Institute
ANSI Z97.1-1984, Safety Performance Specifications and Methods of Test,
Glazing Materials used in Buildings.
9.02.2.1.4.1.1.2 The American Society for Testing and Materials
ASTM A36/A36M-08 Specification for carbon Structural Steel
ASTM A123-84, 2002 Specification for Zinc (Hot-Dip Galvanized) coatings on Iron
and Steel Products
ASTM A780- 80,2004 Practice for Repair of Damaged Hot-Dip Galvanized Coatings
ASTM C509 Specification for Cellular Elastomeric Preformed Gasket and
Sealing Material
ASTM C864-84, 2005 Specification for Dense Elastomeric Compression Seal
Gaskets, Setting Blocks, and Spacers
ASTM C1048- 84,2004 Specification for Heat Treated Flat Glass-Kind HS, and Kind FT
Coated and Uncoated Glass
9.02.2.1.4.1.1.3 American Welding Society
AWS D1.1- 2004 Structural Welding Code – Steel
9.02.2.1.4.1.1.4 EN Standard Specifications
EN 1279: moisture penetration tests and sealant adhesion physical
S9 / 16
properties
EN 1863: assessment of heat strengthened soda-lime silicate safety
glass
EN12150: assessment of thermally toughened soda lime silicate safety
glass
EN 952: glass for glazing
9.02.2.1.4.1.1.5 Flat Glass Marketing Association
Glazing Manual latest edition
Glazing Sealing Systems Manual latest edition
9.02.2.1.5 SUBMITTALS
9.02.2.1.4.1 Shop Drawings
9.02.2.1.4.1.1 Submit shop drawings showing and describing in
detail system assemblies, including: large scale details of members
and materials, of brackets and anchorage devices, and of
connection and jointing details; fully dimensioned layout for
positioning of brackets and anchorage devices to structures;
dimensions, gauges, thickness; glazing details, descriptions of
materials, including catalogue numbers, products and
manufacturers' names; aluminum alloy and temper designations,
metal finishing specifications and other pertinent data and
information
9.02.2.1.4.1.2 Samples
9.02.2.1.4.1.2 .1 Submit samples to Engineer's office of
Stainless Steel Clad door bottom, top and intermediate rails
300mm long with finished end with 300 x 300mm sample of
glass installed
9.02.2.1.4.1.3 Affidavits
9.02.2.1.4.1.3 .1 Submit affidavits for products specified only
to conform to reference standards to verify that products
meet requirements of the applicable standard.
9.02.2.1.4.1.4 Maintenance Instructions
9.02.2.1.4.1.4.1 Submit maintenance instructions.
9.02.2.1.6 DELIVERY, STORAGE AND HANDLING
9.02.2.1.6.1 Deliver work of this section to site as required for installation,
to meet construction schedule, and to locations as directed
9.02.2.1.6.2 Protect finish surfaces by sturdy protective wrappings
9.02.2.1.6.3 Provide methods for lifting units into place without causing
damage
9.02.2.1.6.4 Do not permit foreign materials such as splashing of concrete,
mortar, plaster or paint, which could damage the finish, to remain on the
surface of glass nor metalwork. All materials of this nature must be
immediately removed. Protect exposed surfaces of metal exposed to
abuse by removable vinyl or other suitable and approved protection
throughout the period that work proceeds on the building. Remove
protective materials carefully on completion of the works, and in such a
manner that no damage occurs to the metal finish
9.02.2.1.7 PRODUCTS
S9 / 17
9.02.2.1.7.1 MATERIALS
9.02.2.1.7.1.1 Steel Members
9.02.2.1.7.1.1.1 Steel Members
9.02.2.1.7.1.1.1.1 To meet specified requirements of
BS 4 Part 1, BS 1449 Part 1, and BS 4848 Part 4, as
applicable; or of ASTM A36/A36M
9.02.2.1.7.1.1.2 Aluminum Extrusions
9.02.2.1.7.1.1.2.1 To meet specified requirements of
BS 1474 as suitable for use; or of AA6063-T5, alloy
and temper.
9.02.2.1.7.1.1.3 Stainless Steel
9.02.2.1.7.1.1.3.1 AISI Type 304, or equivalent BS
1449 Part 2; with No. 8 mirror finish where exposed
to view on atrium side public area or as shown in
drawings
9.02.2.1.7.1.1.4 Tempered Glass
9.02.2.1.7.1.1.4.1 Heat-treated, fully tempered,
safety glass to meet specified requirements of
performance specified in ANSI Z97.1 and ASTM
C1048 or EN952 for performance in accordance with
BS 6206
9.02.2.1.7.1.1.4.2 Where tempered glass is installed
at external walls, tint the glass to match adjacent
curtain wall glass outboard light and provide sample
for Engineer's approval
9.02.2.1.7.1.1.4.3 All externally facing fully tempered
glass to be subject to a Heat Soak Testing regime (as
per international accepted standards), full of
statistical, at the discretion of the Engineer.
9.02.2.1.7.1.1.4.4 All glass accessible and positioned
within 800mm from the Finished Floor Level must be
fully tempered or laminated
9.02.2.1.7.1.1.4.5 Galvanizing
9.02.2.1.7.1.1.4.5.1 Hot-dip zinc coating to
meet specified requirements of BS 729, or
ASTM A123
9.02.2.1.7.1.1.5 Zinc Rich Paint
9.02.2.1.7.1.1.5.1 Refer particular specification for
approved manufacturers
9.02.2.1.7.1.1.6 Sealant
9.02.2.1.7.1.1.6.1 At Metal-to-Metal, and Metal to
other surfaces: Low modulus type, to meet specified
requirements of FS TT-S-001543A, Type A; or BS 5889
equivalent including Corning, from approved
manufacturers. Refer particular specification for
9.02.2.1.7.1.1.6.2 At Glass-to-Glass: High modulus
type, to meet specified requirements of FS TT-S-
S9 / 18
001543A, Type A; or BS5889 equivalent. This is shall

include Corning, from approved manufacturers
the list of approved manufacturers
9.02.2.1.7.1.1.7 Sealant Backing (bedding Material)
9.02.2.1.7.1.1.7.1 Extruded, foamed, closed cell,
round, polyethylene, urethane, neoprene or vinyl
rod, 30% greater diameter than joint width, with
Shore hardness, and tensile strength, manufactured
especially for the purpose, and as recommended by
sealant manufacturer
9.02.2.1.7.1.1.8 Glazing Accessories
9.02.2.1.7.1.1.8.1 Setting Blocks: to meet specified
requirements of ASTM C864
9.02.2.1.7.1.1.8.2 Spacer Shims: to meet specified
9.02.2.1.7.1.1.9 Glazing Tape
9.02.2.1.7.1.1.9.1 To meet specified
requirements of ASTM C509 for preformed dense
cellular Electrometric tape.
9.02.2.1.7.1.2 TEMPERED GLASS SYSTEMS
9.02.2.1.7.1.2.1 Interior Doors and Screens
9.02.2.1.7.1.2.1.1 Glass: Tempered safety, clear
and/or fritted, in thickness indicated on drawings
9.02.2.1.7.1.2.1.1.1 12mm thick glass
minimum
9.02.2.1.7.1.2.1.1.2 Over 12mm thick glass
where required due to panel size
9.02.2.1.7.1.2.1.2 Framing and Trim: Extruded
aluminum where concealed and stainless steel
where exposed to view
9.02.2.1.7.1.2.1.3 Door and Sidelight Rails: Extruded
aluminum clad with stainless steel and installed in
shop with dry glazing where indicated
9.02.2.1.7.1.2.1.4 Hinges: Center pivots
9.02.2.1.7.1.2.1.5 Closer: Single acting, concealed,
overhead or floor types as indicated, with hold open
unless otherwise indicated on schedule
9.02.2.1.7.1.2.1.6 Push/Pull: As indicated on
drawings and schedule
9.02.2.1.7.1.3 FABRICATION
9.02.2.1.7.1.3.1 Conceal all fasteners except as required for
functioning hardware
9.02.2.1.7.1.3.2 Ensure that glazing rebate or "bite" is
provided to depth recommended by glass manufacturer.
Provide width of rebate as suitable for method of glazing as
S9 / 19
written recommendations by manufacturer and to maintain

minimum sealant exposed to view
9.02.2.1.7.1.3.3 Fabricate metal rails, trim and framing as
indicated or drawings with hairline joints reinforced with
splice plates to maintain flush face
9.02.2.1.7.1.3.4 Close ends of door rails with stainless steel
facing
9.02.2.1.7.1.3.5 Provide for lock cylinders and security
equipment and wiring as listed in hardware schedule
included in the related sections, and particular specification
9.02.2.1.7.1.3.6 Support Framing
9.02.2.1.7.1.3.6.1 Fabricate support framing of
welded galvanized hot rolled steel members
9.02.2.1.7.1.3.7 Galvanized Steel
9.02.2.1.7.1.3.7.1 Hot dip galvanizes assemblies
following their fabrication except where impossible
9.02.2.1.7.1.3.7.2 Paint galvanized surfaces that are
cut, welded or threaded with approved coats of zinc
rich paint, to approved thickness, immediately
following damage to galvanized protection. Prepare
and repair surfaces to meet specified requirements
of ASTM Specification A780
9.02.2.1.7.1.3.8 Fastenings
9.02.2.1.7.1.3.8.1 Use stainless steel fastenings for
aluminum
9.02.2.1.7.1.3.8.2 Use galvanized steel fastenings for
steel support framing
9.02.2.1.7.1.3.9 Anchors
9.02.2.1.7.1.3.9.1 Incorporate anchorage to structure
to support work adequately when subjected to loads
imposed by use
9.02.2.1.7.1.3.9.2 Allow for complete adjustment in
anchorage for leveling and positioning of work during
installation
9.02.2.1.8 EXECUTION
9.02.2.1.8.1 EXAMINATION
9.02.2.1.8.1.1 Take critical site dimensions to ensure that
adjustments in fabrication or installation are provided for, that
allowance is made for possible deflection of structure at heads, and
that clearances to other constructions have been maintained
9.02.2.1.8.2 INSTALLATION
9.02.2.1.8.2.1 General
9.02.2.1.8.2.1.1 Coordinate fabrication of components
specified in this section with requirements of other sections
to ensure permanent anchorage and fitting
S9 / 20
9.02.2.1.8.2.1.2 Install work plumb, level and in accordance

with shop drawings, by qualified experienced workers and to
conform to fabricator's instructions
9.02.2.1.8.2.1.3 Conceal anchors, clips, blocking, and all
other attachments.
9.02.2.1.8.2.1.4 Fabricate glass with polished edges where
exposed to view
9.02.2.1.8.2.2 Support Framing
9.02.2.1.8.2.2.1 Install support framing anchored to
structure by expansion shields and bolts
9.02.2.1.8.2.2.2 Provide bracing to ensure lateral stability of
framing
9.02.2.1.8.2.2.3 Doors and Partitions
9.02.2.1.8.2.2.3.1 Install doors, partitions and
hardware in accordance with manufacturer's written
recommendations
9.02.2.1.8.2.2.3.2 Install doorjambs supplied by
related sections. Anchor jambs to structure at top
and bottom
9.02.2.1.8.3 ADJUSTMENT AND CLEANING
9.02.2.1.8.3.1 Adjusting
9.02.2.1.8.3.1.1 Adjust doors to operate smoothly and fit
tightly when closed and locked
9.02.2.1.8.3.1.2 Adjust hardware to operate smoothly, with
proper tension, and lubricate
9.02.2.1.8.3.2 Cleaning on Completion of Installation
9.02.2.1.8.3.2.1 Remove deposits which affect appearance
or operation of units
9.02.2.1.8.3.2.2 Remove protective materials
9.02.2.1.8.3.2.3 Clean interior and exterior surfaces by
washing with clear water; or with water, and soap or
detergent; followed by a clear water rinse
9.02.2.1.8.3.2.4 Clean and restore stained metal surfaces in
accordance with manufacturer's recommendations. Replace
if cleaning is impossible
9.02.2.1.8.3.2.5 Final cleaning is specified in the related
Sections
9.02.2.1.8.3.2.6 All works should completed to the
satisfaction of General Projects Department of Dubai
Municipality
9.02.2.1.8.4 PROTECTION
9.02.2.1.8.4.1 Protect finished surfaces of metal work with
protective coatings or wrappings to remain in place until
construction completion. Use materials recommended by
finishers or manufacturers of metals to ensure that method
is sufficiently protective, easily removed, and harmless to
finish
9.02.2.1.8.4.2 Maintain protection from time of installation
to final cleanup
S9 / 21
9.02.2.2 GLAZING
9.02.2.2.1 GENERAL
9.02.2.2.1.1 DESCRIPTION
9.02.2.2.1.1.1 General Requirements
9.02.2.2.1.1.1.1 Division ,1 related to General
Requirements is a part of this Section and shall apply
as if repeated here
9.02.2.2.1.1.2 This section includes, but is not limited to, the
following work as indicated on drawings and specified
herein
9.02.2.2.1.1.2.1 Supply and installation of glass by
this section, and particular specification
9.02.2.2.1.1.2.1.1 in projection port also refer
to related sections
9.02.2.2.1.1.2.1.2 in structural glazing also
refer to related sections
9.02.2.2.1.1.2.2 Supply and installation of mirrors
9.02.2.2.1.1.3 Work performed by other Sections and which
is related to this section is specified in
9.02.2.2.1.1.3.1 Section related to 08400 Metal
Framed Interior Glazing
9.02.2.2.1.1.3.2 Section related to 08300 Tempered
Glass Doors and Partitions
9.02.2.2.1.1.3.3 Section related to 08700 Hardwar
9.02.2.2.1.1.4 This section specifies generally the Work
which shall be performed by
9.02.2.2.1.1.4.1 Tempered Glass Doors and Partitions
9.02.2.2.1.1.4.2 Curtain Wall, Exterior Entrance
9.02.2.2.1.1.4.3 Any other related products (refer
particular specification)
9.02.2.2.1.1.4.4 Supply and installation of glass are
by the respective sections
9.02.2.2.2 QUALITY CONTROL
9.02.2.2.2.1 Glazing Requirements
9.02.2.2.2.1.1 Conform to requirements of Flat Glass
Marketing Association (FGMA), Glazing Manual 1980 (GM)
and Glazing Sealing Systems Manual 1970 (GSSM)
9.02.2.2.2.1.2 SINGLE RESPONSIBILITY: glazing, and
accessories are to be designed, fabricated and labeled by
one approved manufacturer to assure sole-source
responsibility
9.02.2.2.3.1 Reference Standards - The following reference
standards included in this section shall apply as specified in the
related sections.
9.02.2.2.3.1.1 American National Standards Institute
ANSI Z97.1-1984 Safety Performance specifications and methods of test,
glazing materials used in buildings
S9 / 22
9.02.2.2.3.1.2 The American Society for Testing and

Materials
ASTM C509-94 Specification for Cellular Elastomeric Preformed Gasket and
Sealing Material
ASTM C864-93 Specification for Dense Elastomeric Compression Seal
Gaskets, Setting Blocks, and Spacers
ASTM C1036-91 Specification for Flat Glass, Quantity q3
ASTM C1048-97b Specification for Heat Treated Flat Glass-Kind HS, Kind FT
Coated and Uncoated Glass, Quantity q3
ASTM E774-92 Specification for Sealed Insulating Glass Units
9.02.2.2.3.1.3 EN Standard Specifications
EN 1279 Moisture penetration tests and sealant adhesion physical
properties
EN 1863 Assessment of heat strengthened soda-lime silicate safety
glass
EN12150 Assessment of thermally toughened soda lime silicate safety
glass
EN 952 Glass for glazing
9.02.2.2.3.1.4 Federal Specification (U.S.A):
FS DD-G-451D Glass, Float or Plate, Sheet, Figured (Flat, For Glazing,
Mirrors and other uses).
FS DD-M-00411B (1), Mirrors, Glass
FS TT-S-001543A Sealing Compound : Silicone Rubber Base (For Caulking,
Sealing and Glazing in Buildings and other Structures).
9.02.2.2.3.1.5 Flat Glass Marketing Association
Glazing Manual 1980
Glazing Sealing Systems Manual 1970
9.02.2.2.4.1 Samples
9.02.2.2.4.1.2 Submit 300mm x 300mm samples of each specified
type of glass to site
9.02.2.2.5 SITE CONDITIONS
9.02.2.2.5.1 Environmental Conditions
9.02.2.2.5.1.1 Adapt techniques approved by the Engineer to
ensure that storage, handling and execution methods suit
environmental conditions that are encountered at the site, and
cause no damage to the products specified in this section or to the
performance of these products in use
9.02.2.2.5.1.2 Follow written recommendations of the supplier of
the products
9.02.2.2.5.1.3 Environmental conditions shall include, but shall not
be limited to, ambient temperature; humidity; moisture in the air
and on the products and surfaces with which they are in contact;
moisture content of the products and the materials with which they
are in contact.
9.02.2.2.6 GUARANTEE
S9 / 23
9.02.2.2.6.1 Warrant that insulating glass units will not lose their seal at
perimeter binding or become discolored during 10 years from issuance of
completion certificate. Fogging or dust in sealed space will serve as
evidence of loss of seal. Submit guarantee to Employer at end of
maintenance period
9.02.2.2.6.2 Warrant that glass coatings will not lose their adhesion or
become discolored during 10 years from issuance of completion certificate.
Submit guarantee to Employer at end of maintenance period
9.02.2.2.6.3 Warrant Laminated glass against delamination and
discoloration during 10 years from issuance of completion certificate.
Submit guarantee to Employer at end of maintenance period
9.02.2.2.6.4 The guarantee shall include for prompt replacement of glass
due to spontaneous breakage
9.02.2.2.7 PRODUCTS
9.02.2.2.7.1 MATERIALS
9.02.2.2.7.1.1 Glazing materials shall be incorporated in a glazing
system only if they are compatible with each other and they are
suitable for substrate material and condition as recommended by
sealant manufacturer
9.02.2.2.7.1.2 Label each piece of glass, and each container of
glazing compound or sealant to indicate manufacturer, type, and
quality. Leave labels on glass until final cleaning. Tempered glass,
heat strengthened glass and laminated glass shall have permanent
identification imprinted at an inconspicuous corner of each glass
panel
9.02.2.2.7.1.3 Glass
9.02.2.2.7.1.3.1 Float Glass: To meet specified requirements
of BS 952, Part 1, or U.S. Federal Specification FS DD-G-451,
of type and quality suitable for locations and in thickness
required for specified performance as approved by Engineer
and as indicated in drawings and specification
9.02.2.2.7.1.3.2 Clear Wired Glass: Polished Georgian wired
plate to meet specified requirements of BS 952, Part 1, clear
9.02.2.2.7.1.3.3 Insulating Glass: Clear Low-E Coated Glass
Units
9.02.2.2.7.1.3.4 Insulating Glass: Clear Low-E Coated Glass
Units
02.2.2.7.1.3.4.1 To meet specified requirements of
EN 1279 or ASTM E774, and conforming to Class
CCBA requirements when tested in accordance with
IGCC: with double sealed edge binding; 1" nominal
(24mm) units dual sealed.12mm air space; with
outboard light of 6mm clear float glass; heat
strengthened/ laminated as required through
verified structural or thermal analysis; with Low-E
coating on No.2 surface, similar to Viracon VE 1 – 40
or equal and approved and inboard light of 6mm
clear heat strengthened/ laminated as required
through verified structural or thermal analysis; and
S9 / 24
with polyisobutylene primary seal and neutral cure

silicone secondary seal as recommended by glass
manufacturer when units are incorporated in
structural glazing systems. Maximum U-value shall
be 1.9 W/sq.m.-degree K. Maximum shading
coefficient shall be 0.35. Minimum visible light
transmittance shall be 36%
9.02.2.2.7.1.3.5 Spandrel Glass: To match insulated glass
vision units, treated with a suitable opacifying material on
No.2 surface as approved by Engineer.
9.02.2.2.7.1.3.6 Ceramic Frit On Glass/ Silk Screen Printing
on Glass: As indicated on drawings ceramic frit/silk screen
print on Glass as per the pattern shown on the drawing.
Refer particular specification for the list of approved
manufacturers. Pattern and colour to approval of Engineer.
All to conform to EN12150 or EN1863 and ANSI Z97
9.02.2.2.7.1.3.7 Art Glass/ Silk Screen Printing/Photographic
Engraving on Glass: As indicated on drawings silk screen
print/photographic engraving on Glass. Camera ready
artwork or electronic files of artwork to be provided by
Employer. Method of placing artwork image on glass to
approval of Engineer. All to conform to EN12150 or EN1863
and ANSI Z97.
9.02.2.2.7.1.3.8 Suppliers of glass:
the list of approved manufacturers. Further assembly into
insulated glass units, laminated glass and silk-screening
processing to be undertaken by ISO9001 certified companies
only
9.02.2.2.7.1.3.9 Laminated Safety Glass : To meet specified
requirements of EN952, Part 1, clear heat strengthened float
glass laminated by heat and pressure to both sides of a
clear, polyvinyl butyral interlayer not less than 0.8mm thick
by specialist manufacturer to ensure that no bubbling,
discoloration or delamination occurs ( refer particular
specification for another thickness may be specified )
9.02.7.1.3.9.1 Refer particular specification or the list
of approved manufacturers of Interlayer
9.02.2.2.7.1.3.9.1.1 All externally facing fully
tempered glass to be subject to a Heat Soak
Testing regime (as per international accepted
standards), full of statistical, at the discretion
of the Engineer
9.02.2.2.7.1.3.9.1.2 Deviation from flatness
(overall bow and warp-age) of heat- glass
(tempered or heat-strengthened) shall be as
per the relevant standard (ASTM C1048, EN
12150, EN 1863)
S9 / 25
9.02.2.2.7.1.3.10 Frosted Glass/Etched/Sandblasted: acid

etched to patterns on face of glass or as indicated in
drawings
9.02.2.2.7.1.3.11 All glass (single or inner pane IGU)
accessible and positioned within 800mm from the Finished
Floor Level must be fully tempered or laminated
9.02.2.2.7.1.4 Glazing Accessories
9.02.2.2.7.1.4.1 Setting Block: should meet specified
the list of approved manufacturers.
9.02.2.2.7.1.4.2 Spacer Shims: should meet specified
the list of approved manufacturers.
Any setting blocks, spacers or gaskets in contact with
Sealant shall be compatible with that sealant
9.02.2.2.7.1.5 Sealant
9.02.2.2.7.1.5.1 All sealants shall be supplied by the one
manufacturer compatibility. Adhesion tests shall be carried
out on substrates prior to work commencing on site. The
manufacturer shall review and approve sealants indicated
on shop drawings
9.02.2.2.7.1.5.2 The manufacturer’s recommendations for
cleaning and priming, if required to be adhered to
9.02.2.2.7.1.5.3 The manufacturer shall prepare quality
control procedures to be carried out by the Contractor
9.02.2.2.7.1.5.4 At Glass-to-Metal: Low modulus type
silicone, to meet specified requirements of FS TT-S-001543A,
Type A; or BS 5889 equivalent. Refer particular specification
for the list of approved manufacturers
9.02.2.2.7.1.5.5 At Glass-to-Glass: High modulus type
silicone, to meet specified requirements of FS TT-S-001543A,
Type A; or BS 5889 equivalent
Refer particular specification for the list of approved
manufacturers.
9.02.2.2.7.1.6 Glazing Tape
9.02.2.2.7.1.6.1 Preformed macro polyisobutylene with
continuous integral shim, to meet specified requirements of
ASTM C509, with Shore 'A' hardness of 40 to 60, and
constructed so that tape compresses to shim without great
force being applied or glass breakage occurring. Tape type
and color shall be as approved by Engineer, and refer
particular specification for more details
9.02.2.2.7.1.7 Compression Seal Gaskets
9.02.2.2.7.1.7.1 Preformed neoprene, EPDM or
thermoplastic polyolefin rubber of hardness required to
maintain complete seal under conditions of use for each
S9 / 26
application, and to meet specified requirements of ASTM

C864
9.02.2.2.7.1.8 Mirrors
9.02.2.2.7.1.8.1 Polished Plate or Float Glass: To meet
specified requirements of FS DD-M-00411B, of approved
thick unless otherwise indicated and with ground and
polished edges. Mirrors will be installed in one single piece
unless otherwise indicated
9.02.2.2.7.1.9 Mirror Mounting
9.02.2.2.7.1.9.1 Adhesive: As recommended by mirror
manufacturer, and engineer approval
9.02.2.2.7.1.9.2 Clips: Stainless steel or chromium plated
steel, J Clips with concealed fastenings. Clips to minimum
full width across top and bottom of all mirrors
9.02.2.2.7.1.10 Types and Locations of Glass:
9.02.2.2.7.1.10.1 All Glazing thickness should be based on
design calculations approved by General Projects
Department of Dubai Municipality
9.02.2.2.7.1.10.1.1 All Glass types and locations
should be provided as shown on drawings, and as
mentioned in particular specification.
9.02.2.2.7.2 EXECUTION
9.02.2.2.7.2.1 INSTALLATION
9.02.2.2.7.2.1.1 General
9.02.2.2.7.2.1.1.1 Install materials in accordance with
manufacturer's specifications, and specified Flat Glass
Marketing Association manuals or BS 952 and BS 6262.
Ensure that each material in a glazing system is compatible
with the others
9.02.2.2.7.2.1.1.2 Ensure that projections have been
removed from rebates and that sufficient width and depth
clearances are provided for specified glass.
9.02.2.2.7.2.1.1.3 Remove stops and store during glazing to
avoid damage to them
9.02.2.2.7.2.1.1.4 Remove excess glazing sealants from
adjacent surfaces, including glass, during working life of
material, and by methods not harmful to the surfaces
9.02.2.2.7.2.1.1.5 Collect broken glass and cuttings in boxes
and remove from site
9.02.2.2.7.2.1.1.6 Do not set any glass without glazing beds
or gaskets
9.02.2.2.7.2.1.2 Glass
9.02.2.2.7.2.1.2.1 Install glass in exterior walls in thickness
to meet performance requirements of related sections, and
S9 / 27
9.02.2.2.7.2.1.2.2 Cut glass to fit openings and to allow

clearances, which will ensure that glass, is held firmly in
place and is not subjected to stresses
9.02.2.2.7.2.1.2.3 Ensure that glass edges are clean cut, not
nipped or seamed.
9.02.2.2.7.2.1.2.4 Do not cut or nip tempered glass to fit.
Replace oversize or flared lights with entirely new units of
proper dimensions
9.02.2.2.7.2.1.3 Glazing Preparation and Methods
9.02.2.2.7.2.1.3.1 Clean glazing rebate surfaces of all traces
of dirt, dust, or other contaminants
9.02.2.2.7.2.1.3.2 Use glazing sealants without addition of
thinners and from only containers with seals unbroken until
opened for use
9.02.2.2.7.2.1.3.3 Prime all glass rebates except for
aluminum unless specified otherwise by the manufacturer of
the sealant utilized. Primer shall be suitable for materials
affected
9.02.2.2.7.2.1.3.4 Ensure that glazing sealants and tapes are
in full contact with glazing surfaces
9.02.2.2.7.2.1.3.5 Tool gunned sealants with a slight bevel
away from glass faces
9.02.2.2.7.2.1.4 Positioning Glass
9.02.2.2.7.2.1.4.1 Support glass, in lights of over 2540mm
perimeter, by two setting blocks, one at each quarter point
of each light
9.02.2.2.7.2.1.4.2 Center glass in rebates. Use spacer shims

in lights of over 2540mm perimeter. Set shims on all four
sides of lights at a maximum of 300mm from the ends and
600mm o/c. in between
9.02.2.2.7.2.1.4.3 Set shims to allow a space of no less than
6mm between shim edges and sight lines
9.02.2.2.7.2.1.4.4 Spacer shims are not required where
glazing tape is used
9.02.2.2.7.2.1.4.5 Tape Bedding at Fixed Stops Cut tapes of
full depth of stop accurately to length on a worktable. Set
sill and head tapes first at full length of rebated opening.
Butt jamb tapes into sill and head tapes tightly to weld them
together. Remove protective paper backing only when glass
is ready for setting, and ensure that butted joints of tape are
positively filled with applied sealant
9.02.2.2.7.2.1.5 Tape Bedding at Stop Beads
9.02.2.2.7.2.1.5.1 Apply tape to removable stops as specified
for fixed stops. Press stops into place and fasten if design
requires
9.02.2.2.7.2.1.6 Mirrors
9.02.2.2.7.2.1.6.1 Verify location and height of mirrors,
before mounting, if information is lacking on drawings.
S9 / 28
Mirrors to be 6mm thick unless otherwise shown on

drawings
9.02.2.2.7.2.1.6.2 Mount mirrors absolutely plumb and in
true planes
9.02.2.2.7.2.1.6.3 Bear unframed mirrors that are supported
at bottom, on setting blocks at quarter points
9.02.2.2.7.2.1.6.4 Secure mirrors to substrate by adhesive as
recommended by adhesive manufacturer and approved by
mirror manufacturer
9.02.2.2.7.2.1.6.5 Support wall mounted unframed mirrors
by semi concealed stainless steel chrome plated clips
cushioned by rubber or plastic tape where support is not
otherwise indicated on drawings
9.02.2.2.7.2.1.6.6 Fix approved thickness of caulk /
waterproof board behind mirror
9.02.2.2.7.2.2 ADJUSTMENT AND CLEANING

9.02.2.2.7.2.2.1 Replace scratched, etched, or defective glazing resulting
from manufacture, setting, handling, or storage before or during
installation. Glass accidentally broken or physically damaged, by other
than faulty glazing or materials, after glazing by this section has been
completed shall be replaced as specified in the related sections
9.02.2.2.7.2.2.2 Final cleaning of glass is specified in the related sections
9.02.2.2.7.2.2.3 Remove stains, deposits, marks or blemishes caused by this
section from surfaces of all materials exposed to view. Replace materials
that cannot be cleaned to appear as new
9.02.2.2.7.2.3 PROTECTION
9.02.2.2.7.2.3.1 Following glazing, mark each light of glass, except heat
absorbing, to indicate its presence with a material, easily removable and
harmless to glass.
9.02.2.2.7.2.4 GLAZING SCHEDULE

9.02.2.2.7.2.4.1 Wood Projection Port Frame
9.02.2.2.7.2.4.1.1 Specified in the related section
9.02.2.2.7.2.4.1.2 Clear float glass, Fixed stop bedding, glazing tape;
tempered glass; removable wood stops, glazing tape
9.02.2.2.7.2.4.2 Wood Doors
9.02.2.2.7.2.4.2.1 Specified in the related sections
9.02.2.2.7.2.4.2.2 Fixed stop bedding, glazing tape; tempered glass;
removable wood stops, glazing tape
9.02.2.2.7.2.4.3 Hollow Steel Doors
9.02.2.2.7.2.4.3.1 Specified in the related Sections
9.02.2.2.7.2.4.3.2 Fixed stop bedding, glazing tape; tempered glass
removable stops, glazing tape Glazed by this section
9.02.2.2.7.2.4.4 Aluminum Framed Interior Glazed Screens, Frames and
Doors
9.02.2.2.7.2.4.4.1 Specified in the related Sections
S9 / 29
9.02.2.2.7.2.4.4.2 Glazed with relation to other Section in

accordance with manufacturer's standard methods as approved,
and mentioned in particular specification
9.02.2.2.7.2.4.5 Curtain Wall System and Windows
9.02.2.2.7.2.4.5.1 Specified ( system ) in the related Section
9.02.2.2.7.2.4.5.2 Glazed in accordance with manufacturer's
standard methods as approved, mentioned in particular
specification, and in this section/other sections
9.02.2.2.7.2.4.6 Mirrors
9.02.2.2.7.2.4.6.1 Clear float glass and as per the glazed by this
section/sections, and particular specifications
9.02.2.2.7.2.4.7 Security Glass "Anti Bandit Glass" laminated as mentioned
in this Section, and particular specification.
9.02.3 Railing:
a) Powder coated pre-cast aluminum as Balcony

per engineer approval
b) All air-wells must be provided with Service Ladder
GI cat ladder full height and Gl angle
brackets (angle size 100 x 100 x 4mm)
minimum 2'-0 x 2'-0 fixed along the
periphery of air-well walls at 3'-0 c/c
with stainless steel bolts &
accessories at every floor level. All Gl
cat ladders and angles to be painted
with rust proof paints such as “Jotun”
pilot paints, minimum 2 coats.
c) Powder coated aluminum for For all the ventilation
mechanical ventilation cover outside opening to outside
the building
9.02.4 General:
a) All aluminum sections should be box sections form "Gulf Extrusions" or
approved equal.
b) All aluminum windows, doors, curtain walls, etc. should be manufactured

as per the details shown in the Tender Drawings.
c) Heavy-duty ball bearing aluminum hinges to be provided for all hinged

doors.
d) All aluminum works must have the necessary handles, hinges and all
accessories to fie approval of the Engineer. Locks shall be cylindrical locks
from "Kafli" or equal and three (3) keys, door latches, tower bolts, handles,
etc., to be provided.
S9 / 30
e) A complete set of workshop drawings to be submitted for the Engineer's

approval before supplying.
f) All external windows and doors to be supplied with aluminum fly

screen of an unapproved sample fixed from inside.
g) All aluminum works to be protected with a polythene film cover during

transport and installation. All scratched or damaged items to be replaced
with new ones.
h) Glass: All glass must be from "Clever Bell Belgium" or approved equal.
i) Accessories: All aluminum accessories and locks should be stainless steel

grade, •COAR" or "GIESSE" or equal. All rubber shall be EPDM. All
sliding shutter raters shall be GM.
j) All fly screens should be aluminum fly-screens.
k) U-shape rubber to used for all glass fittings in aluminum section.
9.02.5 Hardware
9.02.05.1 General - Description
9.02.05.1.1 General Requirements
9.02.05.1.1.1 Division ,1 related to General Requirements is a part
of this Section and shall apply as if repeated here. Review these
sections to determine extent of work of this section
9.02.05.1.2 Work performed by other sections and which is related to this
section is specified in:
9.02.05.1.2.1 Finish Carpentry, Millwork and Cabinets, Casework,
Steel Doors and Frames, Wood Doors, Tempered Glass Doors and
Partitions, Curtain Wall, Exterior Entrance, and any other Sections
related to project’s work
9.02.05.1.2.2 For windows in curtain wall supply by this section
(installed by the related section) hinges, handles and base, lugs as
indicated in the relevant section, all windows types, all Doors types,
and Hardware Schedule, Electrical and security systems wiring to
hardware, related to other sections, shown in drawings, and
mentioned in particular specification
9.02.05.1.3 Hardware in this section is to clarify supplement requirements
only, and shall be installed by other related sections, please refer particular
specification
8.02.05.1.4 Coordinate installation of other works such electrical and
security hardware with the related sections, and the other requirements
mentioned in particular specification, as well as drawings.
9.02.05.2 SELECTION
9.02.05.2.1 In as much as items specified in the hardware schedule
represent the Architect's/Engineer's selection pertaining to weight, design,
finish and function, no alternates will be considered, other than those
proposed within these specifications under Alternates Clause, see the
related Section sections, and particular specification
S9 / 31
9.02.05.2.2 It is the intent that this section shall provide for the supply of
all items of finishing hardware to properly and adequately service this
project as indicated in the Hardware Schedule and as indicated on the
drawings
9.02.05.3 WORK INCLUDED
9.02.05.3.1 Supply of Finishing Hardware as scheduled including:
9.02.05.3.1 Hardware Schedule - Hardware Sets
9.02.05.3.2 Hardware Schedule - Set Locations
9.02.05.3.3 As indicated in Contract Document 'C' "Door and
Hardware Schedule" latest revision
9.02.05.4 QUALITY ASSURANCE
9.02.05.4.1 The supplier of finishing hardware shall be regularly involved in
the sale and distribution of Builders Hardware for Commercial Projects of
this nature
9.02.05.4.2 The supplier shall employ an independent qualified
Architectural Hardware Consultant (AHC) to oversee the scheduling,
detailing, ordering and coordination of this project
9.02.05.4.3 Hardware furnished for this project shall be as listed, or
supplied with approved equivalents as noted
9.02.05.5 REFERENCES
9.02.05.5.1 All hardware for fire rated openings shall meet ULC, ULI or
Warnock-Hersey testing as required
9.02.05.5.2 Hardware for metal doors and frames shall conform to ANSI
standards
9.02.05.5.3 All fire and life safety codes shall be met as required by the
authority having jurisdiction.
9.02.05.6 SUBMITTALS
9.02.05.6.1 Prepare and supply 6 copies of a completely detailed hardware
schedule. The schedule will list all doors by number including size, hand
and degree of opening
9.02.05.6.1.1 Indicate hands of each door and degree of swing. In
the case of pairs of doors indicate the active door. Submit drawing
indicating material finish, dimensions, details of construction,
fastenings and anchorage for each hardware item, including details
for concealed/exposed closers, panic hardware, maglocks, flush
bolts, astragals coordinators etc
9.02.05.6.2 The schedule shall incorporate the manufacturer's name and
catalogue numbers
9.02.05.6.3 Submit samples of each hardware type including cabinet
pulls/hinges in specified finish and appropriate fasteners
9.02.05.6.4 Submit template information to the contractor for distribution
to related trades. Submit key schedule
9.02.05.6.5 Provide with templates and hardware schedule, original
catalogue cuts of all products proposed
9.02.05.6.6 Prepare for review a key schedule to be coordinated with the
Engineer and Employer
9.02.05.6.7 Approved samples may be incorporated in the works unless
otherwise directed by the Engineer
9.02.05.6.8 Affidavits
S9 / 32
9.02.05.6.8.1 Submit affidavit to verify that hardware has in each

case been installed in the correct location and that it is operating
correctly
9.02.05.6.9 Fire Rating Certification
9.02.05.6.9.1 Submit affidavits attesting that hardware
incorporated in fire rated openings meets requirements for the fire
rating of the opening
9.02.05.6.9.2 Include with affidavits documents to verify that
hardware is approved by the label service program of either
Underwriters' Laboratories UK, USA or Germany; or test reports,
which validate satisfactory performance of hardware, conducted in
accordance with BS 476, Part 8, or ASTM E152, or NFPA/ANSI 80
9.02.05.7 WARRANTY
9.02.05.7.1 All hardware shall be guaranteed for a period of two (2) years
from date of issue of completion certificate
9.02.05.7.2 Door closers shall be guaranteed for a period of five (10) years
from date of issue of completion certificate
9.02.05.7.3 Material will be covered against manufacturing defects or
breakage, will-full damage excluded
9.02.05.8 MAINTENANCE INSTRUCTIONS
9.02.05.8.1 Provide maintenance data, parts list and manufacturer's
instructions for installation and maintenance for each type of hardware
including door closer, lockset, door holders and fire exit hardware for
incorporation into maintenance manual
9.02.05.8.2 Provide 5 No. copies of catalogues for all hardware used for
incorporation into maintenance manual. Catalogues cuts shall be original
catalogue material
9.02.05.8.3 Supply four sets of wrenches for door closers, locksets and fire
exit hardware
9.02.05.9 PRODUCTS
9.02.05.9.1 General
9.02.05.9.1.1 Manufacturers: Products listed in the Hardware
Schedule are from manufacturers (please refer particular
specification). See the Section related to product equivalents
9.02.05.9.2 Fasteners
9.02.05.9.2.1 Furnish all finish hardware with all necessary screws
bolts and other fasteners of suitable size and type to anchor
hardware in position for long life
9.02.05.9.2.2 Furnish fastenings where necessary with expansion
shields, toggle bolts and other anchors approved by Engineer,
according to material to which hardware is to be applied and
recommendations of hardware manufacturer
9.02.05.9.2.3 All fastenings shall harmonize with hardware as to
material and finish
9.02.05.9.2.4 Exposed screws for installing hardware heads shall be
as per approved manufacturer ( please refer particular specification
)
S9 / 33
9.02.05.9.2.5 Finishes: All hardware shall match finish of locksets.

Take special care to coordinate all various manufactured items
furnished under this section, to ensure acceptably uniform finish
9.02.05.10 MATERIALS
9.02.05.10.1 Seals
9.02.05.10.1.1 Gas Tight Smoke Seal - Doors called up as gas tight or
smoke seal shall be equipped with smoke seal to jambs and header.
For pairs of gas tight doors with locksets Astragal Seal shall be fixed
into rebated door stile. Door leaves shall be equipped with
adjustable door bottoms on aluminum doors
9.02.05.10.1.2 Doors and where indicated on drawings or in
schedule shall be acoustic doors with approved rating complete
with acoustic seals. Both sets of seals to be fitted to the inside of
the room where possible. Astragal to be supplied by the door
manufacturer
9.02.05.10.2 Thresholds
9.02.05.10.2.1 Thresholds for exterior aluminum doors shall be by
approved manufacturer, length to suit. All other aluminum
thresholds shall be solid aluminum of approved manufacturer,
length to suit
9.02.05.10.3 Doors Stops
9.02.05.10.3.1 Doorstops will be provided for all doors. Where floor
stops cannot be used, approved wall stops shall be provided. In
service areas where wall or floor stops cannot be utilized, overhead
door holders shall be used. For doors opening to the exterior where
wall and floor stops cannot be utilized approved overhead doorstop
shall be used. Location of floor stops to be approved by the
Engineer. Please refer schedule of doors, and particular
specification
9.02.05.10.3.2 Note: All doors with frames to have neoprene
cushions mechanically recessed to frames for sound/impact
absorption. Refer the required number to be supplied per single
leaf or other type in the particular specification
9.02.05.10.4 Door Closers

9.02.05.10.4.1 Door Closers will be provided to all labeled hollow
metal or wood doors and all doors requiring push/pull operation
such as public washrooms etc. Door closers shall be equipped with
'full covers'. Where required, hold-open closers will be provided.
Hold-open closers for labeled fire doors will be electronic-type
connected to the fire alarm system. All door closers for fire-rated
doors must be labeled for suitability for fire door application
8.02.05.10.4.2 Where possible, door closers shall be installed to be
invisible from public spaces (i.e.: corridors, lobbies etc.). When
doors "open out", use parallel type installation. Where doors "open
in", use regular mount installation. Protect all door closers with a
doorstop i.e.: floor stop, wall stop or overhead door stay
S9 / 34
9.02.05.10.5 Hinges
9.02.05.10.5.1 Hinges will be standard weight .134 gauge, stainless
steel with stainless steel pin, three-knuckle non-rising pin
(removable) to approved size. Extra heavy weight hinges.180 gauge
of approved manufacturer will be required for all stairwell doors,
public washroom doors, main traffic entry doors to each office area
from elevator lobby and all exterior doors. Hinges for all outward
swinging doors equipped with locksets shall have the non-
removable pin feature.
9.02.05.10.6 Push Plates
9.02.05.10.6.1 Push Plates shall be satin stainless steel complete
with beveled edges, drilled and countersunk and supplied with
wood screws or machine screws as required
8.02.05.10.6.2 Where adjacent door surfaces are polished push
plates shall be matching finish otherwise specified / mentioned in
the particular specification
9.02.05.10.7 Kick-plates
9.02.05.10.7.1 Kick-plates to be provided to approved size indicated
in hardware schedule. Kick-plates will be (18 GA) satin stainless
steel, less 25mm for double doors, less 38mm for single doors
complete with beveled edges, drilled and countersunk and supplied
with wood screws or machine screws as required. Refer particular
specification for more details
9.02.05.10.7.2 Armour Plate to be provided in hardware schedule,
Armour plate to be full height of door x width of door x 1.27 mm
(18 GA) satin stainless steel, less 25mm for double doors, less
38mm for single doors complete with beveled edges, drilled and
countersunk and supplied with wood screws or machine screws as
required in particular specification
9.02.05.10.7.3 Where adjacent door surfaces are polished kick plates shall
be matching finish otherwise specified / mentioned in the particular
specification
9.02.05.10.8 Locksets
9.02.05.10.8.1 Locksets shall be by approved manufacturer,
cylindrical type, of approved design, and finish. Supply
standard/heavy-duty lockset to all openings as mentioned in
schedule of openings. For handicapped: locks should be as
international standard, and with design lever handle trim
9.02.05.10.8.2 All public use doors requiring locks must be
equipped with heavy-duty type
9.02.05.10.8.3 All locks shall be equipped with heavy duty dead bolt
c/w integral hardened steel roller to resist sawing or cutting as
indicated particular specification. All locks shall be equipped with a
thumb turn on the inside offering immediate egress without the use
of a key unless otherwise noted
S9 / 35
9.02.05.10.8.4 Supply mortise or rim type master keyed cylinders to

all aluminum, glass, doors and steel throughout the project
9.02.05.10.8.5 For aluminum framed louvers provide deadlock with

cylinder guard and cylinder from master keyed supply. For glass
doors with patch fittings/Rails provide approved Patch fitting as
scheduled in particular specification, and cylinder from master
keyed supply flush fixings screws/nuts etc.
9.02.05.10.9 Key Security
9.02.05.10.9.1 All keyed cylinders shall be supplied to job site
packed with lockset or exit device but less keys. Contractor keys
(Construction Master Key) shall be shipped with locksets. All change
keys, grand master keys, great grand master keys and master keys
shall be tagged and installed along with blank keys in a two-tag
system key cabinet of sufficient capacity to allow for future
expansion. Provide at least 2 cabinets by approved manufacturer
with capacity of 1000 Keys or approved equal. This cabinet
complete with keys shall be shipped as directed by the Engineer
9.02.05.10.9.2 All keys shall have the identification code imprinted
on key head. Submit catalogue of key cabinet to Engineer's
approval. Provide key samples with specification to demonstrate
durability of key to Engineer's approval
9.02.05.10.9.3 All locks and cylinders will require great grand
master keying and construction master keying
9.02.05.10.10 Supply sets of keys (please refer particular specification)
9.02.05.10.11 Exit Hardware
9.02.05.10.11.1 Panic hardware will be required on all doors exiting
high occupancy load areas as shown in drawings and mentioned in
particular specification and shall be to Dubai Civil Defense approval
, for the followings : underground/ground/typical/roof level
stairwell doors and any exterior door designated as a public exit.
Panic hardware shall be push pad of approved type complete with
stainless steel covers finish. Panic hardware for fire doors shall be
UL labeled. All panic hardware will be equipped with master keyed
cylinder operation as indicated on the Hardware Schedule
9.02.05.10.12 Surface Bolts/Flush Bolts Coordinators
9.02.05.10.12.1 Surface bolts/flush bolts will be required to lock
inactive leaves on pairs of doors. All fire-rated bolts shall be UL
labeled, suitable for fire door application. Surface bolts shall be in
approved length, and of approved manufacturer. Flush bolts shall
be with approved length from approved manufacturer, and will be
required only in finished office areas. Pairs of labeled fire doors
accessing large areas and pairs of labeled fire doors equipped with
electronic hold open closers shall be equipped with automatic
latching flush bolts of approved manufacturer, including a dust
proof strike of approved manufacturer as mentioned in particular
specification
9.02.05.10.12.2 On aluminum doors flush bolts will be from
approved manufacturer as mentioned in particular specification
S9 / 36
9.02.05.10.13 Door Pulls

9.02.05.10.13.1 Door Pulls for washrooms shall be in stainless steel
finish or as mentioned in particular specification. Door pulls for
service doors shall be in stainless steel finish. Door pulls for public
or highly finished office areas shall be supplied in sets, back to back
mounted in stainless steel finish. Refer particular specifications for
the finish
9.02.05.10.13.2 Door Pulls at entry and designated glass doors shall
be of approved design and manufacturer as mentioned in particular
specification
9.02.05.10.14 Robe Hook with Integral Door Stop

9.02.05.10.14.1 Robe hook shall be supplied for each private
washroom, changing room , looker room , and any other spaces
shown in the drawings, and mentioned in the particular
specification made of stainless steel finish
9.02.05.10.14.2 Security Locks - Magnetic locks shall be fully
concealed (shear type) as required. To pairs of doors, supply two
magnetic lock units. Note: Card Readers ("CR") and Key Pads ("KP")
will be supplied by approved manufacturer, and you may refer to
particular specification for locations, and more information
9.02.05.10.14.3 Emergency Exit Button - with N/C contacts shall be
supplied as Lock-netics cast aluminum faceplate, and you may refer
to particular specification for more requirements, and the type of
finish
9.02.05.10.14.4 Remote Entry/Exit Button - will be supplied by
approved manufacturer, and you may refer to particular
specification
9.02.05.10.14.5 Electric Strikes - shall be manufactured by approved
manufacturer, and you may refer to particular specification, made
of stainless steel of approved finish as indicated in the schedule of
finishes Note: On pairs of doors where electric strikes are required,
transfer power hinge shall be used on the inactive door leaf
9.02.05.10.14.6 Key Switch - shall be supplied by approved
manufacturer, and you may refer to particular specification
9.02.05.10.14.7 Door Contact - shall be supplied by approved
manufacturer, and you may refer to particular specification. These
hinges will be supplied in lieu of a standard center hinge. Recessed
conduit to center hinge location will be by others. Electric monitor
hinges will be supplied by this section in matching size, and finish to
regular hinges. Where double door contacts are required for pairs
of doors, and will be required for each side jamb
Note: Where door contacts ("DC") are required for alum/glass
doors, recessed magnetic door contacts will be supplied and
installed by the door/frame manufacturer as an integral part of
their door/frame system as mentioned in the related Section, and
S9 / 37
9.02.05.10.14.8 Where door contacts ("DC") are required for doors

equipped with exit hardware, hinges shall be used in the center
hinge location to transfer power into the door leaf to activate Signal
Switch exit hardware to monitor the exit device latch-bolt position.
Exterior and interior alum/glass doors may require door contacts
("DC") and are equipped with overhead concealed magnetic
contacts. Magnetic contacts and exit hardware will be supplied as
an integral part with the related Sections, and particular
specification
9.02.05.10.15 Weather-stripping
9.02.05.10.15.1 All exterior doors shall have complete perimeter
weather-stripping mechanically fixed to stiles/rails. Aluminum doors
shall have stiles/rails and vinyl bottom sweeps. Refer to drawings.
Metal doors shall have approved silicone. Type and details of
fixation shall be clearly indicated for The Engineer approval, and to
the satisfaction of General Projects Department of Dubai
Municipality
9.02.05.11 EQUIVALENTS
9.02.05.11.1 Please refer related section, and particular specifications
9.02.05.12 FINISHES
9.02.05.12.1 Finishes for all hardware shall be as indicated in Schedules of
(Openings and Hardware Schedule).
9.02.05.12.1.1 Coordinators shall be primed for painting to match
door finish
9.02.05.12.1.2 Flush bolts shall be finished to match doorframes.
9.02.05.12.1.3 Pivot hinges shall be powder coated finish
9.02.05.13 SECURITY HARDWARE
9.02.05.13.1 PRODUCT TREATMENT
9.02.05.13.1.1 Openings which require security hardware as part of
their operation are so indicated on the electrical drawings under
"Power and Systems Layout" in accordance with the Symbols
legend under "Security System" drawing
9.02.05.13.1.2 Security hardware shall be provided for each
opening as called for, to work in complete compatibility with
security system hardware being supplied and installed under other
divisions
9.02.05.13.1.3 Detailed finishing hardware schedule has been
prepared to call up all security hardware products to be supplied by
9.02.05.13.1.3.1 This section
9.02.05.13.1.3.2 Any other sections
9.02.05.13.2 Product
9.02.05.13.2.1 Security hardware to be supplied under this section
includes all openings but not limited to Magnetic (Power) Locks,
Emergency Exit Buttons, Door Hold Open Devices, Exit Device with
Integral Door Contact, Electric Strikes, Key Switches, Door Contacts
and Double Door Contacts, all as detailed
S9 / 38
8.02.05.13.2.2 Products supplied and installed by Electrical division

will include Card Readers, and Key Pad Entry Device, any other
products, and as mentioned in particular specification
9.02.05.13.3 Execution
9.02.05.13.3.1 Examination
9.02.05.13.3.1.1 Before supplying materials, ensure by a
check of drawings, shop drawings and details prepared for
the Project, that listed hardware is suitable by dimension
and function for intended purpose. Inform Engineer of
discrepancies
9.02.05.13.3.2 Installation
9.02.05.13.3.2.1 The Contractor shall appoint an
individual who will be responsible for receiving of
hardware and its storage, security and installation for
the entire project
9.02.05.13.3.2.2 Provide instructions required for
installation of hardware as per related sections as
applicable
9.02.05.13.3.2.3 Install hardware at specified
mounting heights, or as noted otherwise for
individual doors
9.02.05.13.3.2.4 Mounting Heights and
Requirements; unless otherwise indicated on
drawings
9.02.05.13.3.2.4.1 Butts: Door 1520 mm or
less in height. Provide 2 hinges or as noted
on schedule.
9.02.05.13.3.2.4.2 Strikes for Locks and
Latches: 1024mm from bottom of
frame
9.02.05.13.3.2.4.3 Push and Pull Units:
1070mm from bottom of frame
9.02.05.13.3.2.4.4 Deadlocks: 1520mm
from bottom of frame
9.02.05.13.3.2.4.5 Exit Devices: 1024mm
from floor to centre line of crossbar or push
pad
9.02.05.13.3.2.4.6 Door Closers and Door
Holders: Degrees of openings as noted in
Hardware Schedule
9.02.05.13.3.2.5 Provide assistance and supervision
of installation when requested
9.02.05.13.3.3 Adjustment
9.02.05.13.3.3.1 Verify that installed hardware
functions properly, and instruct installers accordingly
of requirements and procedures for adjustments to
ensure satisfactory operation
S9 / 39
9.02.6 CURTAIN WALL, EXTERIOR ENTRANCE
9.02.6.1 GENERAL
9.02.6.1.1 Description
9.02.6.1.1.1 1.Division ,1 related to General Requirements is a part
of this Section and shall apply as if repeated here
9.02.6.1.2 This section includes, but is not limited to, the following work
9.02.6.1.2.1 Supply and installation of curtain wall as indicated on
drawings and as specified herein
9.02.6.1.2.2 Exterior wall vision glazing framing
9.02.6.1.2.3 Glazing of curtain wall.
9.02.6.1.2.3.1 B.3.1 Curtain Wall: Captured glazing on
horizontal and vertical members.
9.02.6.1.2.3.2 B.3.2 Curtain Wall: Captured glazing on
horizontal members and structural silicone glazing on
vertical members.
9.02.6.1.2.3.3 B.3.3 Curtain Wall: Structural silicone
glazing on horizontal and vertical members
9.02.6.1.2.4 Sealing of joints within systems specified in this section,
and joints between systems specified in this section and butting
surfaces including joints between back of curtain wall and building
structure, as well as the requirements mentioned in particular
specification
9.02.6.1.2.5 Insulation of exterior metal faced columns and
insulation where incorporated with curtain wall system as indicated
on drawings
9.02.6.1.2.6 Fire-stopping between curtain wall and structure to
maintain floor-to-floor fire separation and sound deadening
9.02.6.1.3 Work performed by other sections and which is related to this
section is specified in
9.02.6.1.3.1 Section related to 08400 Metal Framed Interior
Glazing
9.02.6.1.3.2 Section related to 08300 Tempered Glass Doors and
Partitions
9.02.6.1.3.3 Section related to 08700 Hardware
9.02.6.1.3.4 Any other related products (refer particular
specification).
9.02.6.1.4 Work performed by this section but specified elsewhere:
9.02.6.1.4.1 Section related to specify joint sealants
9.02.6.1.4.2 Section related to specify glazing
9.02.6.1.5 Coordinate with the related sections to ensure proper
installation of embedment in concrete that is required by this section,
other sections, and particular specifications
9.02.6.1.6 Coordinate with the related sections for installation of window
washing track
9.02.6.1.7 Coordinate with the related sections for incorporation of
tempered structural glass partitions with curtain wall
S9 / 40

aluminum framed interior glazed screens, frames and doors with curtain
wall
hardware supplied by sections
9.02.6.1.10 Coordinate with the related sections for installation other
products, and systems
9.02.6.1.2 STRUCTURAL AND PERFORMANCE REQUIREMENTS
9.02.6.1.2.1 Design Wind Pressure:
9.02.6.1.2.1.1 Design curtain wall, exterior screens including granite
spandrels and related systems to withstand positive and negative
forces resulting from wind pressure as given in particular
specification / recommended by glass manufacturer, and approved
by General Projects Department of Dubai Municipality for all floors
9.02.6.1.2.2 Maximum Air Infiltration:
9.02.6.1.2.2.1 Air infiltration of curtain wall and exterior glazed
screens (excluding doors) shall be as given in particular specification
/ recommended by glass manufacturer, and approved by General
Projects Department of Dubai Municipality for all floors.
9.02.6.1.2.2.2 Permissible air infiltration shall not be cumulative
between windows and spandrels of curtain wall system
9.02.6.1.2.2.3 Water Penetration:
9.02.6.1.2.2.3.1 No uncontrolled water penetration
(leakage) shall occur when tested at approved percentage
by glass manufacturer, and of approved maximum positive
design pressure
9.02.6.1.2.2.3.2 Water penetration where referred to in this
Section is defined as any uncontrolled water that appears on
any normally exposed interior surfaces of curtain wall and
exterior screen systems (excluding water entry at perimeter
of door openings), that is not contained or drained back to
the exterior, or that can cause damage to adjacent materials
or finishes. Water contained within drained flashings,
gutters and sills is not considered to be water leakage. The
collection of up to 14.8 ml of water in a 15 minute test
period on top of an interior stop or stool integral with the
wall system is not considered to be water leakage
9.02.6.1.2.2.4 Maximum full load deflections, normal to the curtain
wall or screen plane, for any member shall not exceed 1/200 of its
clear span or 20mm, whichever is less. Maximum full load
deflection, parallel to the curtain wall or screen plane shall not
exceed 75% of the design clearance dimension between that
member and the glass or other part immediately adjacent. Submit
engineering calculations to show maximum deflections based on
full loads uniformly distributed
9.02.6.1.2.2.5 Permanent deformation, weld or fastening failure,
component disengagement or breakage shall not occur under
loading equal to approved number of times (as given in particular
specification / recommended by glass manufacturer, and approved
S9 / 41
by General Projects Department of Dubai Municipality for all floors,

for the design wind pressure (positive or negative). Permanent
deformation is defined as deflection without recovery exceeding
length/1000
9.02.6.1.3 SYSTEM REQUIREMENTS

9.02.6.1.3.1 Design, fabricate and install work of this Section to meet or
exceed specified structural and performance requirements.
9.02.6.1.3.2 Determine interfacing required between systems specified in
this Section and the building structure to ensure specified performance.
Obtain the predicted structural deflections, creep, stiffness, thermal
movement and tolerances for all structure upon which the systems
specified in this Section are dependent. Design to deflections of L/200.
Under no condition will deflection be greater than 20mm
9.02.6.1.3.3 Systems specified in this Section shall withstand 1.5 times the
defined maximum structural positive and negative forces resulting from
specified design wind pressure normal to plane of systems
9.02.6.1.3.4 Systems specified in this Section shall withstand loading
imposed by window cleaning equipment and operation where applicable
9.02.6.1.3.5 Provide for expansion and contraction of all parts for an
exterior temperature range from 5 deg. C to 90 deg.C and a building
interior temperature range from 10 deg.C to 55 deg.C. Movement from
temperature fluctuations shall not displace, twist, distort or buckle any part
of a system specified in this Section or the construction with which it is
incorporated. Movement shall be absorbed into freely functioning
expansion and contraction joints through a system of moving bearings and
supports
9.02.6.1.3.6 Base design of curtain wall system on the rain screen principle
as described in particular specification of the Aluminum Curtain Wall
Design Guide Manual, latest edition, published by Architectural Aluminum
Manufacturer's Association (AAMA)
9.02.6.1.3.7 Unit frames of curtain wall and exterior screens shall provide
pressure equalization to glazing pocket as recommended by AAMA for
cladding designed in accordance to the rain screen principle. Locate drain
holes to drain cavity between bottom edge of glass and frame. Drain holes
shall be adequate to ensure full air pressure equalization and to evacuate
any water. Frames shall be capable of supporting the weight of the glass
(and where applicable granite) unit in all conditions
9.02.6.1.3.8 Provide glass of composition, thickness and heat treatment
(annealed, heat strengthened or fully tempered) for the respective
locations as required to meet performance design criteria and the
following :
9.02.6.1.3.8.1 Projections to be designed to withstand loads
imposed by window cleaning equipment.
9.02.6.1.3.8.1.1 to limit the statistical probability of failure
to eight lights per thousand
9.02.6.1.3.8.1.2 to resist temperature stress breakage
S9 / 42
9.02.6.1.3.8.1.3 to conform to the defined maximum

structural design wind pressure
9.02.6.1.3.8.1.4 to ensure that color remains consistent in
use
9.02.6.1.3.9 Design curtain wall system and exterior screens with all voids
between the assembly components as well as those between components
and the structure having
9.02.6.1.3.9.1 Gaskets, baffles, overlaps, seals and
compartmentalization as required to provide a barrier to effectively
prevent rain water entry into any of the cavities which would cause
damage or deterioration of system, but allow pressure equalization
9.02.6.1.3.9.2 Provisions at openings between cavities and the

building exterior of sufficient cross sections to provide adequate
pressure equalization. Baffle openings against direct rainwater
entry. Also, air spaces shall be baffled and compartmentalized to
prevent chimney effect within the air spaces for each storey
vertically and at locations to provide compartmentalization
horizontally as indicated and/or required
9.02.6.1.3.9.3 Provisions to ensure a complete floor-to-floor fire
and smoke barrier separation between curtain wall and perimeter
of structure
9.02.6.1.4 DESIGN SOUND CONTROL REQUIREMENTS
9.02.6.1.4.1 Provide completed installation of curtain wall, and entrance
screen and door systems
9.02.6.1.4.2 Due to thermal and structural movements and wind pressure it
is acceptable to allow some vibrations and wind whistles as long as they
are within tolerable limits
9.02.6.1.5 SYSTEM DESCRIPTION
9.02.6.1.5.1 Tolerances:
9.02.6.1.5.1.1 Fabricate curtain wall unit frames and glazed screens
to a tolerance of +2mm for vertical dimension of one storey high
curtain wall units; and of +1mm for other vertical, horizontal, and
diagonal dimensions of units under 1830mm, and  1.5mm for
dimensions greater than 1830mm
9.02.6.1.5.1.2 Erect component parts within following tolerances:
9.02.6.1.5.1.2.1 Variations from plumb: 6mm maximum
variation in storey height or 3m run, non-cumulative.
9.02.6.1.5.1.2.2 Variations from level: 3mm maximum
variation in any bay or 6m run, non-cumulative
9.02.6.1.5.1.2.3 Variations from theoretical calculated plan
or elevation location related to established floor lines,
column lines and other fixed elements of the structure,
including variations for plumb and level:
9.02.6.1.5.1.2.4 3mm maximum variation in any column-to-
column space, floor-to-floor height, or 6m run
9.02.6.1.5.1.2.5 Offsets in end-to-end or edge-to-edge
alignment of adjoining members: 1.5mm maximum offset in
any alignment
S9 / 43
9.02.6.1.5.1.3 Fabricate and install metal surfaces where exposed to

view to maintain a surface which ensures that the surface at any
point is no greater than 0.5% from the nominal plane of the surface
when measured at 25mm intervals in any direction on flat planes or
on line normal to longitudinal axis of cylindrical surfaces, under any
combination of performance conditions
9.02.6.1.5.1.4 Maintain tolerances for glass and glazing as specified
in Section 08800 and as recommended by glass manufacturer
9.02.6.1.5.1.5 Short length distortion ripples, edge distortions "oil
canning", "telegraphing of fasteners", and the like will not be
permitted. Make provisions to allow for differential thermal
expansion between the stiffeners, recessed slots and the exposed
metal of the curtain wall system to take place without noise and
without buckling of surface. Dimensional tolerances of outer
dimensions of panels shall not exceed +0.8mm plus or minus in
1200mm measured at any point
9.02.6.1.5.2 Interface with Adjacent System
9.02.6.1.5.2.1 Coordinate with other Sections to ensure that
provisions are made for, and that connections are made by this
Section, to provide installation as specified
9.02.6.1.6 QUALITY ASSURANCE
9.02.6.1.6.1 General
9.02.6.1.6.1.1 Refer to related Sections for source quality control
requirements.
9.02.6.1.6.1.2 Tests conducted on prototypes of proposed curtain
be acceptable as verification that the proposed system meets
specified requirements. However, acceptability of the tests, and
analysis and interpolation of the tests to validate structural and
performance details and components of the proposed system,
which differ from the prototype, will be at the sole discretion of the
Engineer. Tests shall include flood tests at point of manufacture
and on site. Tests to be witnessed by the Engineer, Owner's
Representative and testing agency, at the cost of this section
9.02.6.1.6.1.3 Conduct inspections and tests by an independent
inspection and testing company at the manufacturer's fabrication
shop on a mock-up including an access window as required to
validate that work of this Section, including anchorage, inserts and
expansion bolts, meets specified requirements
9.02.6.1.6.1.3.1 Tests in shop shall include:
9.02.6.1.6.1.3.1.1 Air Infiltration to ASTM E.283
9.02.6.1.6.1.3.1.2 Water Resistance to ASTM E.331
9.02.6.1.6.1.3.1.3 Structural Performance to ASTM
E.330
9.02.6.1.6.1.3.1.4 Tests to be witnessed by the
Engineer, Owner's representative and testing agency
at the cost of this section
9.02.6.1.6.1.3.1.5 Tests on mock-up including access
window on site shall include: Field Check for Water
Leakage to AAMA 501.2.83
S9 / 44
9.02.6.1.6.1.4 Immediately following each inspection and test

submit a copy of reports to Engineer
9.02.6.1.6.1.5 Allow sufficient time for inspection, testing,
evaluation, alterations and retesting so as not to interrupt the
construction progress schedule for the Project
9.02.6.1.6.2 Glazing Requirements:
9.02.6.1.6.2.1 Conform to recommendations of Flat Glass Marketing
Association (FGMA), Glazing Manual 1980 (GM) and Glazing Sealing
Systems Manual 1970 (GSSM)
9.02.6.1.6.2.2 SINGLE RESPONSIBILITY: glazing, and accessories are
to be designed, fabricated and labeled by one approved
manufacturer to assure sole-source responsibility
9.02.6.1.6.2.3 Label each piece of glass, and each container of
glazing compound or sealant to indicate manufacturer, type, and
quality. Leave labels on glass until final cleaning. Tempered glass,
heat strengthened glass and laminated glass shall have permanent
identification imprinted at an inconspicuous corner of each glass
panel
9.02.6.1.6.3 Qualifications:
9.02.6.1.6.3.1 Provide systems specified in this Section only by a
fabricator and erector who has adequate plant, equipment, and
skilled tradesmen to perform it expeditiously, and is known to have
been responsible for satisfactory installations similar to that
specified during a period of at least the immediate past ten years
9.02.6.1.6.4 Welder Qualifications:
9.02.6.1.6.4.1 Perform welding of structural components to meet
specified requirements of BS 5135 or AWS D1.1 for welding of steel;
and BS 3571, Part 1, and BS 4871, Part 2, or AWS D1.2 for welding
of aluminum
9.02.6.1.6.5 Codes and Standards
9.02.6.1.6.5.1 Except as modified by the Contract Documents,
accepted proposal, and the final shop drawings; comply with
applicable provisions and recommendations of the following:
9.02.6.1.6.5.1.1 AAMA : Aluminum Curtain Wall Design
Manual.
9.02.6.1.6.5.1.2 AAMA 2605-98, Performance
Requirements and Test
9.02.6.1.6.5.1.3 Procedures for Superior Performing Organic
Coatings on Aluminum Extrusions and Panels
9.02.6.1.6.6 Mock-Up of Curtain Wall:
9.02.6.1.6.6.1 Construct full size mock-ups of extent indicated on
Drawings or as instructed by Engineer for each type of installation
on the building, for coordination with and approval of Engineer and
all parties whose work is integrated with the curtain wall system.
Locations and floor level of the mock-up shall to the discretion of
the Engineer, and all cost shall be borne by Contractor
9.02.6.1.6.6.2 At his own discretion and expense this Section may
provide mock-ups at his fabricating shop for the Engineer's
inspection
S9 / 45
9.02.6.1.6.6.3 Installation of mock-up for each type of curtain wall

at the site shall be supervised by the superintendent who will be
assigned by manufacturer, and approved by Engineer for the total
installation
9.02.6.1.6.6.4 Protect mock-up with a full coating of vinyl. Remove
coating at completion of installation
9.02.6.1.6.6.5 Mock-ups at each stage shall serve for initial
inspection purposes by Engineer. If not acceptable, it shall be
dismantled and rebuilt at no cost to the Employer.
9.02.6.1.6.6.6 When mock-ups are approved by the Engineer, it may
become part of the permanent structure
9.02.6.1.6.6.7 When approved, mock-ups will provide the standard
by which total installation will be judged
9.02.6.1.6.6.8 All materials used for mock-up panels shall be in
complete accordance with the Specification and approved samples
and shop drawings
9.02.6.1.6.6.9 Mock-ups shall be corrected, replaced, adjusted or
made good to the Engineer's satisfaction and at no cost to the
Employer
9.02.6.1.6.6.10 Approving mock-up by Engineer does not release
contractor nor supplier from his responsibilities mentioned in the
contract
9.02.6.1.6.7 Structural Deflections of floor slab to be 10mm normal floor
and 20mm at cantilever under predicted maximum live load conditions
9.02.6.1.7.1 Reference Standards:
9.02.6.1.7.1.1 The following reference standards included in this
Section shall apply as specified in the related Sections:
9.02.6.1.7.1.1.1 Architectural Aluminum Manufacturers
Association (USA):
AAMA Curtain Wall Design Guide Manual
AAMA 501.2 - 1985, Methods & Tests for Metal Curtain Walls
AAMA 2605-98, Performance Requirements and Test Procedures for
Superior Performing Organic Coatings on Aluminum
Extrusions and Panels.
9.02.6.1.7.1.1.2 The American Society for Testing and
Materials:
ASTM A36/A36M-84a Specification for Structural Steel.
ASTM A123-89, Specification for Zinc (Hot-Dip Galvanized) Coatings
on Iron and Steel Products
ASTM A525M-87, Specification for General Requirements for Steel
Sheet, Zinc-Coated (Galvanized) by the Hot-Dip
Process
ASTM A526/A526M-90 Specification for Steel Sheet Zinc-coated (Galvanized)
by the Hot-Dip Process Commercial Quality
ASTM A780-80 Practice for Repair of Damaged Hot-Dip Galvanized
Coatings
ASTM A167-90 Specification for Stainless and Heat resisting
S9 / 46
Chromium Nickel
9.02.6.1.7.1.1.3 American Welding Society:
AWS D1.1-86 Structural Welding Code - Steel
AWS D1.2-83, Structural Welding Code - Aluminum
9.02.6.1.7.1.1.4 EN Standard Specifications EN 1279:
EN 1279: Moisture penetration tests and sealant adhesion
physical properties
EN 1863: Assessment of heat strengthened soda-lime silicate
safety glass
EN12150: Assessment of thermally toughened soda lime silicate
safety glass
EN 952: Glass for glazing
9.02.6.1.7.1.1.5 British Standard Specifications:
BS 4: Structural Steel Sections.
Part 1:1980 Specification for hot rolled sections.
BS729:1971 Specification for hot dip galvanised coatings on iron
and steel articles
BS1161: 1977(1984) Specification for aluminum alloy sections for
structural purposes.
BS1149: Steel plate, sheet and strip
Part 1:1980 Specification for carbon and carbon-manganese plate,
sheet and strip
Part 2:1983 Specification for stainless and heat-resisting steel
plate, sheet and strip
BS1470: 1972 Specification for wrought aluminum and aluminum
alloys for general engineering purposes - plate, sheet
and strip
alloys for general engineering purposes - drawn tube
alloys for general engineering purposes - rivet, bolt
and screw stock
alloys for general engineering purposes - bars,
extruded round tubes and sections
BS1706: 1960 Specification for electroplated coatings of cadmium
and zinc on iron and steel
BS2571: 1963 Specification for flexible PVC compounds.
BSEN10142, 10143, Specification for continuously hot-dip zinc coated and
10147, iron-zinc alloy coated steel: wide strip, sheet/plate
and slit wide strip
BS3416: 1975 Specification for black bitumen coating solutions for
cold application
BS3506: 1969 Specification for un-plasticized PVC pipe for industrial
uses
BS3571: MIG Welding
Part 1: 1985 Specification for MIG welding of aluminum and
aluminum alloys
S9 / 47
BS3734: 1978 Specification for dimensional tolerances of solid

moulded and extruded rubber products
BS4174: 1972 Self-tapping screws and metallic drive screws
BS4255: Rubber used in performed gaskets for weather
exclusion from buildings
Part 1: 1986 Specification for non-cellular gaskets
BS4315: Methods of test for resistance to air and water
penetration
Part 1: 1968 Windows and structural gaskets glazing systems
BS4360: 1986 Specification for weld able structural steels
BS4848: Specification for hot-rolled structural steel sections
Part 2: 1975 Hollow Sections.
Part 4: 1972(1986) equal and unequal angles
BS 4871: Specification for approval testing of welders working
to approved welding procedures
Part 2: 1982 TIG or MIG welding of aluminum and its alloys
BS5135: 1984 Specification for process of arc welding of carbon and
carbon manganese steels
BS5368: Methods of testing windows:
Part 1: 1976(1985) Air permeability test
Part 2: 1980(1986) Water tightness test under static pressure
Part 3: 1978(1985) Wind resistance tests
Part 4: 1978(1985) Form of test report
9.02.6.1.7.1.1.6 Flat Glass Marketing Association:

9.02.6.1.7.1.1.6.1 Glazing Manual 1980.
9.02.6.1.7.1.1.6.2 Glazing Sealing Systems Manual
1970
9.02.6.1.7.1 System Proposal Drawings and Data for Curtain Wall:
9.02.6.1.7.1.1 Submission of system proposal drawings and data for
curtain wall is required before shop drawing preparation
commences
9.02.6.1.7.1.2 Submit drawings and data signed and sealed by the
professional Engineer approved by the Engineer who is responsible
for system design. Details including alternatives shall be drawn at
1/2 full size. Data shall include all information necessary to support
and clarify the proposal. Data shall include manufacturers' names,
product type and performance information and previous testing
programs of all products to be used
9.02.6.1.7.1.3 Drawings shall clearly define the extent of the work
to be included with the curtain wall installation
9.02.6.1.7.1.4 Drawings shall contain the minimum following details
:
9.02.6.1.7.1.4.1 Jamb, head and sill of units at junction of
concrete or stone facings
9.02.6.1.7.1.4.2 Spandrel details
9.02.6.1.7.1.4.3 Anchorage system.
S9 / 48
9.02.6.1.7.1.4.4 Dielectric separator details.

9.02.6.1.7.1.4.5 Separator/slip gasket details
9.02.6.1.7.1.4.6 Pressure equalization and
compartmentalization
9.02.6.1.7.1.4.7 Flashing details
9.02.6.1.7.1.4.8 Sloping, curved parapet details.
9.02.6.1.7.1.4.9 Operable windows detail
9.02.6.1.7.1.4.10 Structural glazing details in front of
panoramic lifts
9.02.6.1.7.1.4.11 Sloping and curved glazing details
9.02.6.1.7.1.4.12 Punched window details
9.02.6.1.7.1.5 Review of system proposal drawings and data

by the Engineer shall be completed before preparation of
shop drawings commences, and shall be conditional on the
acceptability of assemblies meeting specified requirements
when incorporated in the Works
9.02.6.1.7.1.6 Verify with submission of drawings which unit frame
components, parts, assemblies and sub-assemblies have been
tested and will safely support the superimposed loads and also
perform as required, without detriment to function, appearance or
safety. Submit details of the tests and results
9.02.6.1.7.1.7 Indicate methods of erection, including all fasteners
and supports.
9.02.6.1.7.1.8 Review of system proposal drawings by the Engineer
is to determine compliance with the Drawings and Specification
where same have not been superseded by proposal drawings, and
shall not be considered as waiving, abridging, nullifying or
compromising the Contractor's responsibilities
9.02.6.1.7.2 Shop Drawings:
9.02.6.1.7.2.1 Submit shop drawings showing and describing in
detail system assemblies including large scale details of members
and materials, of brackets and anchorage devices, and of
connection and jointing details; fully dimensioned layout for
positioning of brackets and anchorage devices to structures;
dimensions, gauges, thicknesses; glazing details, descriptions of
materials, including catalogue numbers, products and
manufacturer's names; aluminum alloy and temper designations,
metal finishing specifications and other pertinent data and
information. All exposed fastening devices to be clearly indicated
on drawings and highlighted
9.02.6.1.7.3 Samples:
9.02.6.1.7.3.1 Submit samples of unit frame all elements of
mullions, pressure plate gasket snap on covers, profiles and glass,
900mm x 900mm size, for each type of curtain wall prior to
fabrication of units. Samples acceptance will be for profile
appearance and glazing detail only. Compliance with other
requirements is the responsibility of the Contractor
S9 / 49
9.02.6.1.7.3.2 Submit samples for each finish and color required to

the Engineer's office before construction of mock-up commences.
Submit samples finished on the specified alloy on 300mm lengths of
extrusions or 300mm square of sheet or plate, showing maximum
range or variation in texture, gloss, color and shade. Sample
submittal and acceptance shall be for color, texture and gloss.
9.02.6.1.7.4 Maintenance and Operating Instructions:
9.02.6.1.7.4.1 Submit maintenance and operating instructions for
entrance doors
9.02.6.1.7.5 Performance Verification:
9.02.6.1.7.5.1 Submit reports of inspection and testing of work of
this Section to verify compliance with specified structural,
performance, design and other requirements by independent
testing agency
9.02.6.1.7.5.2 Submit reports of testing of organic coating by ULC,
ULI.
9.02.6.1.8 DELIVERY, STORAGE AND HANDLING
9.02.6.1.8.1 Deliver work of this section to site as required for installation,
to meet construction schedule, and to locations as directed
9.02.6.1.8.2 Deliver special keys for operable windows in curtain wall to the
Engineer. Package keys and label to clearly indicate contents. Obtain
receipt from the Engineer upon delivery
9.02.6.1.8.3 Cross-brace large units. Package or crate units for shipment
and storage before installation
9.02.6.1.8.4 Store products clear of grade, protected from damage and as
recommended by manufacturer
9.02.6.1.8.5 Protect finish surface by sturdy protective wrappings.
9.02.6.1.8.6 Provide methods for lifting units into place without causing
damage
9.02.6.1.8.7 Do not permit foreign materials such as splashing of concrete,
mortar, plaster or paint, which could damage the finish, to remain on the
surface of metalwork. All materials of this nature must be immediately
removed. Protect exposed surfaces of metal exposed to abuse by
removable vinyl protection throughout the period that work proceeds on
the building. Remove protective materials carefully on completion of the
Works, and in such a manner that no damage occurs to the metal finish.
Ensure that protective material does not damage material particularly with
respect to high temperatures on site
9.02.6.1.8.8 Hoisting and Scaffolding:
9.02.6.1.8.8.1 Include in work of this Section all hoisting facilities for
the handling and installation of the specified work of this Section at
the site, and for scaffolding required for its installation
9.02.6.1.9 GUARANTEE
9.02.6.1.9.1 The contractor shall provide an overall guarantee for the
complete curtain wall system and work of this section along with individual
guarantees from the curtain wall manufacturer, glass manufacturer,
aluminum coating company and other sub trades involved
9.02.6.1.9.1.1 Guarantee that installations of this section will
remain within limits of specified tolerances, and will continue to
S9 / 50
meet specified performance requirements, will retain original color

and gloss, and otherwise maintain original performance levels
during the guarantee period. The guarantee shall include for
prompt replacement of glass due to spontaneous breakage
9.02.6.1.9.1.1 Guarantee shall be for ten years from date of issue of
Practical Completion Certificate, and submitted to the Employer at
the end of the maintenance period.
9.02.6.1.10 PRODUCTS
9.02.6.1.10.1 MATERIALS
9.02.6.1.10.1.1 Aluminum:
9.02.6.1.10.1.1.1 Shaped Sections: To meet specified
requirements of BS1161, BS1471 or BS1474 as applicable; or
of AA6063-T5, or T6 alloy and temper for framing, and
otherwise where not exposed to suit specified and
fabricator's requirements
9.02.6.1.10.1.1.2 Sheets: To meet specified requirements of
BS1470: or of AA3003-H14, alloy and temper where painted;
and AA3003-H14, alloy and temper, mill finish, where
concealed from view
9.02.6.1.10.1.1.3 Exposed surfaces of aluminum shall be free
of die marks, scratches, blisters, "leave-off" marks, or other
blemishes which are visible
9.02.6.1.10.1.2 Steel:
9.02.6.1.10.1.2.1 Steel framing: To meet specified
requirements of BS4, BS1449 Part 1, BS4360, or BS4848 as
applicable; or of ASTM A36. Type 304 and Type 316 as
applicable
9.02.6.1.10.1.3 Galvanized Sheet Steel:
9.02.6.1.10.1.3.1 To meet specified requirements of ASTM
A526, galvanized in conformance with ASTM A525, zinc
coating designation Z275; or of BS 2989, zinc-coating
designation G275
9.02.6.1.10.1.4 Stainless Steel:
9.02.6.1.10.1.4.1 AISI, Type 304, or equivalent BS1449, Part
2
9.02.6.1.10.1.4.2 Stainless steel exposed to exterior
environment shall Grade 316.
9.02.6.1.10.1.5 Organic Coating:
9.02.6.1.10.1.5.1 Thermosetting fluorocarbon polymer
(polyvinylidene fluoride) based coating; incorporating Kynar
500 (the finish shall have a minimum of 70% Kynar 500) .
Refer particular specification, and list of approved
manufacturer for more details
9.02.6.1.10.1.5.2 Color will be selected from manufacturer's
standard range by the Engineer
9.02.6.1.10.1.5.3 External Colours shall be two custom
colors , or ( as mentioned in particular specification ) ,and as
selected \ approved by the Engineer
9.02.6.1.10.1.6 Steel Finish:
S9 / 51
9.02.6.1.10.1.6.1 Galvanizing: Hot-dip zinc coating, to meet

specified requirements of BS 729, or ASTM A123
9.02.6.1.10.1.6.2 Zinc Rich Paint , Refer particular
specification, and list of approved manufacturer for more
details
9.02.6.1.10.1.7 Stainless Steel Finish, Refer particular specification,
and the list of approved manufacturer for more details
9.02.6.1.10.1.8 Glass:
9.02.6.1.10.1.8.1 To meet specified requirements of Section
08800 and design requirements
9.02.6.1.10.1.8.2 Curtain wall: Insulating units in vision
areas, insulating units with exterior spandrel glass in non-
vision areas
9.02.6.1.10.1.8.3 Hinged Doors: 6mm tempered glass,
insulating glass units in curtain wall for balcony doors and
entrance level doors to exterior, clear to match adjacent
vision glass panels.
9.02.6.1.10.1.9 Glazing Materials:
9.02.6.1.10.1.9.1 To meet specified requirements of Section
08800
9.02.6.1.10.1.10 Sealants and Sealant Materials:
9.02.6.1.10.1.10.1 To meet specified requirements sealant in
9.02.6.1.10.1.11 Weather-stripping:
9.02.6.1.10.1.11.1 Durable, non-absorbing material resistant
to deterioration by weathering and aging
9.02.6.1.10.1.12 Fastenings:
9.02.6.1.10.1.12.1 Stainless steel, AISI Type 300 series,
selected to prevent galvanic action between fasteners and
components fastened. Fastenings to be concealed
throughout in exposed finished surfaces; where not possible
in exposed finished surfaces, use flush head countersunk
Phillips head screws with shank diameter one screw size
smaller than the diameter of holes in fastened material, and
color to match adjacent surfaces
9.02.6.1.10.1.13 Anchors:
9.02.6.1.10.1.13.1 Stainless steel with aluminum materials;
and otherwise to match metal anchored, refer particular
specification
9.02.6.1.10.1.13.2 All anchors in air-conditioned areas are
galvanized steel
9.02.6.1.10.1.13.3 Galvanized steel (hot-dipped) with
protective coating applied on unprotected surfaces after
installation
9.02.6.1.10.1.14 Bituminous Paint:
9.02.6.1.10.1.14.1 Black solvent carried bituminous paint, to
meet specified requirements of BS 3416, Type 1 and as
specified in Section 07122 Clause 4.1.2.2.3.
9.02.6.1.10.1.15 Separator/Slip Gaskets
S9 / 52
9.02.6.1.10.1.15.1 Nylon or Polypropylene as suitable for

non-friction connection detail at moving faces of
connections
9.02.6.1.10.1.16 Supporting Angles, Plates, Bars, Rods and Other
Steel Accessories
9.02.6.1.10.1.16.1 Steel to meet specified requirements of
BS4, BS4360, or BS4848 as applicable; or of ASTM A36; hot
dip galvanized after fabrication, thickness as required to
sustain imposed loads and in no case less than 4.8mm thick
9.02.6.1.10.1.17 Balcony and Terrace Drain Discharges
9.02.6.1.10.1.17.1 Pipe: PVC to meet specified requirements
of BS 3506, of diameter to suit drain installed as per related
section.
9.02.6.1.10.1.17.2 Discharge Plate: Aluminum, finished to
match adjacent pre finished surfaces
9.02.6.1.10.1.18 Fire stopping:
9.02.6.1.10.1.18.1 Preformed incombustible insulation with
retaining devices to meet approval of local Civil Defense
Authority. Insulation shall be of required depth to maintain
required floor-to-floor fire separation and of sufficient width
to ensure that it fills all voids under compression.
Compression of installed fire stopping to be not less than
25% at any time
9.02.6.1.10.1.19 Thermal Break:
9.02.6.1.10.1.19.1 Non-inflammable PVC or Polypropylene in
profile to be retained by metal framing members to provide
a thermal separation between interior and exterior
members of curtain wall and exterior screens with a thermal
conductivity of 0.2w/sq.m/h. Flexible thermal break may be
acceptable on submission to and approval of the Engineer
9.02.6.1.10.1.20 Thermal Insulation:
9.02.6.1.10.1.20.1 Rigid glass fiberboard, back foil both
sides, insulation bonded to back pan, of approved
manufacturer, please refer particular specification
9.02.6.1.10.1.20.2 Loose Insulation: Glass fiber, density of
12 kg/cu,m., by approved manufacturer, please refer
9.02.6.1.10.1.20.3 Please refer particular specification for
approved list of Specified Manufacturer's Addresses
9.02.6.1.10.1.21 Back pan with insulation
9.02.6.1.10.1.21.1 Galvanized sheet metal as shown on
drawings in spandrel panel, with rigid insulation bonded to
pan. Back pan thickness 20 gauge (imp.) minimum
9.02.6.1.10.1.22 Pre-finished Composite Aluminum Cladding (Color
to Approval).
9.02.6.1.10.1.22.1 Composite Aluminum Cladding panel to
be minimum 6mm thick made by approved factory
lamination of thermoplastic or mineral core between two
S9 / 53
sheets of aluminum alloy. Decorative surface shall have an

electroplated layer and fluoride resin coating.
9.02.6.1.10.1.22.1.1 Fire resistant to BS476 or
equivalent
9.02.6.1.10.1.22.1.2 A-look, and locations please
refer particular specification
9.02.6.1.10.1.22.1.3 Local agent to give warranty of
10 years for color retention
9.02.6.1.10.1.22.1.4 For approved list of
manufacturers, please refer particular specification
9.02.6.1.11 CURTAIN WALL SYSTEM

9.02.6.1.11.1 Curtain Walling / Window Wall shall be designed to
incorporate a double chamber, pressure equalized drain joint system. The
system must be thermally broken and of a unitized form of construction
9.02.6.1.11.1.1 Unitised panels shall span floor to floor and mullion
to mullion
9.02.6.1.11.1.2 Building movement, thermal expansion and
contraction, manufacture and installation tolerances should be
accommodated at the stack joint position and split mullions
9.02.6.1.11.1.3 Lateral sway of the building structure shall also be
allowed for in these two areas
9.02.6.1.11.2 Tolerances
9.02.6.1.11.2.1 Deviation from flatness (overall bow and warp age)
of heat-treated glass (tempered or heat-strengthened) shall be as
per the relevant standard (ASTM C1048, EN 12150, EN 1863)
9.02.6.1.11.3 Provide curtain wall system incorporating exterior wall vision
glazing, interior, and exterior locations from approved manufacturer,
please refer particular specification
9.02.6.1.11.4 All design, engineering, extrusions and manufacturing of all
curtain wall systems components shall be carried out by the specified
company in the country of origin
9.02.6.1.11.4.1 Incorporate operable windows at locations
indicated on Drawings
9.02.6.1.11.4.2 Curtain wall system consists of all anchors, windows
and spandrel framing members, glazing, sealants and other
components required for a complete system as indicated on
Drawings including, but not limited to the following:
9.02.6.1.11.4.2.1 Framing as required to support the system
independently from the structural frame of the building.
9.02.6.1.11.4.2.2 Clip angles and bent fixing plates
9.02.6.1.11.4.2.3 Sheet metal flashing incorporated with and
matching system finish
9.02.6.1.11.4.2.4 Back pan: Galvanized sheet steel thickness
as shown on drawings in spandrel panel
9.02.6.1.11.4.2.5 Metal faced base panel skirting at interior
of spandrels, supplied and installed by other section
9.02.6.1.11.4.2.6 Back and blank-off panels.
9.02.6.1.11.4.2.7 Closer Plates
S9 / 54
9.02.6.1.11.4.2.8 Mullion Closers.

9.02.6.1.11.4.2.9 Expansion joint covers
9.02.6.1.11.4.2.10 Clip-on panels.
9.02.6.1.11.4.2.11 Metal coping coordinated with parapet
lining.
9.02.6.1.11.4.2.12 Expansion joint covers for curtain wall
9.02.6.1.11.4.2.13 Metal sills.
9.02.6.1.11.4.2.14 Aluminum panel fascia and sill
9.02.6.1.11.4.2.15 Continuous metal angle to receive carpet
9.02.6.1.11.4.2.16 Balcony drain discharges and plates
9.02.6.1.12 GLAZED EXTERIOR ENTRANCES
9.02.6.1.12.1 Provide for incorporation of tempered glass doors specified in
section 08800
9.02.6.1.12.2 Framing Members: unless otherwise stated
9.02.6.1.12.2.1 Extruded aluminum; minimum 1.5mm thick, as
9.02.6.1.12.3 Thresholds: unless otherwise stated
9.02.6.1.12.3.1 Extruded aluminum, mill finish, with concealed
anchors
9.02.6.1.12.4 Glass
9.02.6.1.12.4.1 As specified in 08800
9.02.6.1.13 HINGED DOORS & WINDOWS
9.02.6.1.13.1 Provide doors and windows with extruded aluminum stiles
and rails as indicated on drawings with separate profiles for interior and
exterior and related color/finishes.
9.02.6.1.13.2 Provide for glazing types indicated as per 08800. Tempered
glass at all doors and windows
9.02.6.1.14 COLUMN FACINGS
9.02.6.1.14.1 Provide ornamental metal related to column facings as
9.02.6.1.14.2 Provide metal column facings at exterior and interior
locations as indicated on drawings
9.02.6.1.14.3 Provide joints as indicated and angle bracing as required
9.02.6.1.14.4 Include metal fascias and soffits as indicated
9.02.6.1.15 FABRICATION/ASSEMBLY
9.02.6.1.15.1 Conceal all fasteners except as required for functioning
hardware
9.02.6.1.15.2 Ensure that glazing rebate is provided with depth and width
to accommodate specified glass in accordance with glass manufacturer's
recommendations. Install glazing gaskets anchored to aluminum
extrusions
9.02.6.1.15.3 Framing Members
9.02.6.1.15.3.1 Fabricate generally to dimensions and profiles
indicated on Drawings and to meet specified requirements.
Maintain sight lines indicated and clearances to other construction
components
9.02.6.1.15.3.2 Provide internal reinforcement for curtain wall
mullions that extend two storey with no support provided at the
intermediate floor
S9 / 55
9.02.6.1.15.3.3 Reinforce members and joints with steel plates,

bars, rods or angles for rigidity and strength required to fulfill
system requirements
9.02.6.1.15.3.4 Use concealed stainless steel fasteners for jointing
which cannot be welded
9.02.6.1.15.3.5 Provide glass setting, supports and stops to
minimize possibility of glass breakage caused by structural
inadequacy of frames, stops and frame joints, and solar and thermal
induced forces, within limitations of specified design performance
criteria, and as recommended by glass manufacturer
9.02.6.1.15.4 Assembly of Metalwork
9.02.6.1.15.4.1 Join members by welding generally
9.02.6.1.15.4.2 Conceal welding where required so as not to
produce any bloom effect on finished surface
9.02.6.1.15.4.3 Join members where welding is impracticable, by
mechanical methods. Reinforcement or fasteners visible on faces
of members where exposed to view will not be acceptable
9.02.6.1.15.4.4 Weld with electrodes and by methods
recommended by the base metal manufacturer, and in accordance
with specified requirements, and to avoid distortion or
discoloration of exposed faces. Make welds continuous unless
otherwise indicated. Grind exposed welds flush, to match adjacent
metal.
9.02.6.1.15.4.5 Accurately fabricate and fit all components in the
shop where possible
9.02.6.1.15.4.6 Join members in units to fit flush with hairline joints,
splined or otherwise backed up to reinforce
9.02.6.1.15.4.7 Incorporate weep holes to drain off pocketed water.
Baffle to prevent entry of driven water to conform to specified
performance.
9.02.6.1.15.5 Stainless Steel Fabrication
9.02.6.1.15.5.1 Fabricate components incorporating stainless steel
exposed to view with the rolling direction the same for each
component type throughout
9.02.6.1.15.5.2 Isolate fabrication of stainless steel from other areas
where carbon steel is worked to ensure that no carbon steel dust is
embedded into stainless steel
9.02.6.1.15.5.3 Use tools and dies which have been used on carbon
steels only after they have been thoroughly cleaned
9.02.6.1.15.5.4 Do not cut or form stainless steel with tools or dies
that are nicked or damaged
9.02.6.1.15.5.5 Ensure that backup of stainless steel will maintain or
improve specified flatness without telegraphing of fasteners and
similar distortions
9.02.6.1.15.5.6 Provide stiffeners to maintain flatness of surfaces
within specified tolerances
9.02.6.1.15.6 Operable Windows in Curtain Wall:
9.02.6.1.15.6.1 Fabricate windows to fit tightly and with recessed
weather-stripping for entire perimeter of windows.
S9 / 56
9.02.6.1.15.6.2 Provide butt hinges for each window Provide

interior handles for each window 2 No. with related exterior
fireman lugs of approved manufacturer, please refer particular
specification
9.02.6.1.15.6.3 Provide concealed stay bar with adjustment to
maintain window open in any position. Full 90o swing to window
shall be accommodated. Assembly shall be to approval of Dubai
Civil Defense, and General Projects Department of Dubai
Municipality.
9.02.6.1.15.6.4 Provide latches, one at top and one at bottom of
window which will draw windows tightly closed. Provide stops as
required
9.02.6.1.15.6.5 Reinforce window and opening framing for
installation of hardware secured by machine screws
9.02.6.1.15.7 Prime Painting:
9.02.6.1.15.7.1 Give surface that are not galvanized or given organic
coating one coat of prime paint applied
9.02.6.1.15.8 Galvanized Steel:
9.02.6.1.15.8.1 Hot dip galvanize assemblies following their
fabrication except where impossible
9.02.6.1.15.8.2 Paint galvanized surfaces that are cut, welded or
threaded with two coats of zinc rich paint, each 0.025mm thick,
immediately following damage to galvanized protection. Prepare
and repair surface to meet specified requirements of ASTM
Specification A780
9.02.6.1.15.9 Aluminum Organic Coating Finish
9.02.6.1.15.9.1 PVDF Coating: (For all internal and external
Aluminum works)
9.02.6.1.15.9.1.1 Finish aluminum surfaces exposed to view
to have superior performance organic coating for aluminum
extrusions, panels and related components shall be a PVDF
coating (polyvinylidene fluoride coating) based on a
minimum of 70% Kynar 500 or Hylar 5000 resin fully
complying with AAMA 2605 specifications
9.02.6.1.15.9.1.2 PVDF coating shall be formulated by
licensed manufacturer and applied by manufacturer’s
approved applicator. Approved applicator certificate shall
be submitted when requested
9.02.6.1.15.9.1.3 PVDF coating shall be factory applied by
spray application method, on chemically pre-treated
aluminum by conversion chromate coating process in
compliance of ASTM D 1730, Type B, Method 5 or Method 7
9.02.6.1.15.9.2 PVDF Coating System
9.02.6.1.15.9.2.1 The coating shall be a 2-coat system as per
engineer’s approval
9.02.6.1.15.9.2.2 The first coat shall consist of a corrosion
inhibitive primer (dry film thickness of 5 microns or 0.25 mils
minimum) followed by 1 coat of approved color (dry film
S9 / 57
thickness of 25 microns or 1.0 mils minimum) to the

approval of the Engineer
9.02.6.1.15.9.2.3 The total dry film thickness of the coating
shall be a minimum of 30 microns or 1.2 mils
9.02.6.1.15.9.2.4 In case the color selected by the engineer
requires a protective clear lacquer (3-coat system) the final
coat shall be of clear lacquer coat (dry film thickness of 10
microns minimum) and the total system dry film thickness of
the coating shall be a minimum of 40 microns or 1.6 mils
9.02.6.1.15.9.2.5 The coating shall be thermo-cured (oven-
baked) as per manufacturer’s standard application
procedures
9.02.6.1.15.10 Performance Properties - PVDF coating shall comply with
the following:
9.02.6.1.15.10.1 Color Uniformity – Coatings shall be visibly free
from flow lines, streaks, blisters or other surface imperfections in
the dry film state on exposed surfaces. Color uniformity shall be
consistent with the color range as established between the
approval source and the applicator by reference samples
9.02.6.1.15.10.2 Specular Gloss – The gloss values shall be within
plus or minus 5 units of the manufacturer’s specification and
measured in accordance to ASTM D 523 using a 60 degrees gloss
meter
9.02.6.1.15.10.3 Dry Film Hardness – F minimum in accordance to
ASTM D 3363
9.02.6.1.15.10.4 Abrasion Resistance – No removal of film when
tested by the Falling Sand test method as per ASTM D 968 and the
Abrasion Coefficient Value shall be 40 minimum
9.02.6.1.15.10.5 Salt Spray Resistance – 4000 hours according to
ASTM B 117 using a 5% salt solution. Minimum scribe rating of 7
and blister rating of 8
9.02.6.1.15.10.6 Salt Spray Resistance – 4000 hours according to
ASTM B 117 using a 5% salt solution. Minimum scribe rating of 7
and blister rating of 8
9.02.6.1.15.10.7 Humidity Resistance – 4000 hours according to
ASTM D 2247 or ASTM D 4585. No formations of blisters to the
extent greater than “Few” blisters size No. 8 (as shown in figure No.
4, ASTM D 714)
9.02.6.1.15.10.8 Weathering Resistance – Engineer shall request
data relative to the long term durability of the coating, based on
samples exposed for a minimum period of 10 (ten) years on-fence
testing at South Florida, USA, latitude 27 degrees North at a 45
degree angle facing South. The performance properties shall be:
9.02.6.1.15.10.8.1 Cooler Retention – Maximum of 5 Delta E
Units (Hunter) color change after the weathering exposure
minimum of 10 years, as calculated in accordance with
ASTM D 2244
S9 / 58
9.02.6.1.15.10.8.2 Chalk Resistance – Maximum rating no. 8

after the weathering exposure minimum of 10 years, as
determined by ASTM D 4214
9.02.6.1.15.10.8.3 Resistance to Erosion – Maximum 10%
film loss after the weathering exposure minimum of 10
years, as determined by ASTM B 244
9.02.6.1.15.10.8.4 Gloss Retention – Minimum of 50% gloss
retention after the weathering exposure minimum of 10
years, as determined by ASTM D 523
9.02.6.1.15.11 For acceptable PVDF Coatings, refer particular specification
9.02.6.1.15.12 General
9.02.6.1.15.12.1 All coated materials shall be duly protected
9.02.6.1.15.12.2 Materials with damaged finishes shall not be
incorporated into the work. PVDF coated materials with minor
areas of damage after installation, shall be touched up in
accordance with the manufacturer’s recommendations
9.02.6.1.15.13 Warranty
9.02.6.1.15.13.1 A 10 year warranty complying the PVDF coating as
per AAMA 2605 specifications shall be issued by the coating
applicator and a 20 year warranty shall be issued by the coating
manufacturer
9.02.6.1.15.14 Fastenings:
9.02.6.1.15.14.1 Use stainless steel fastenings for aluminum
9.02.6.1.15.14.2 Use galvanized steel fastenings for steel support
framing
9.02.6.1.15.15 Dissimilar Material:
9.02.6.1.15.15.1 Protect material from electrolytic action when
dissimilar metals are in contact with one another
9.02.6.1.15.15.2 Protect aluminum in contact with masonry where
concealed with a heavy coating of bituminous paint
9.02.6.1.15.16 Anchors:
9.02.6.1.15.16.1 Incorporate anchorage to structure to support
work adequately when subjected to specified loads
9.02.6.1.15.16.2 Allow for complete adjustment in anchorage for
leveling and positioning of work during installation
9.02.6.1.15.17 Attachment of Hardware:
9.02.6.1.15.17.1 Match hardware fastenings to metal of hardware
supplied by this Section for windows
9.02.6.1.15.17.2 Provide for attachment of hardware supplied by
Section 08700 in accordance with template information
9.02.6.1.15.17.3 Provide for attachment of hardware by bolts or
machine screws into tapped reinforcing plates
9.02.6.1.15.18 Weather-stripping:
9.02.6.1.15.18.1 Secure weather-stripping and seals in place by
mechanical means only with concealed fixings, and in a manner to
enable its removal and replacement without special tools
9.02.6.1.15.18.2 Ensure that continuity of weather-stripping is
maintained around openings
S9 / 59
9.02.6.2 EXECUTION
9.02.6.2.1 EXAMINATION
9.02.6.2.1.1 Take critical site dimensions to ensure that adjustments
in fabrication or installation are provided for, that allowance is
made for possible deflection of structure, and that clearances to
other construction have been maintained
9.02.6.2.2 INSTALLATION
9.02.6.2.2.1 General:
9.02.6.2.2.1.1 Coordinate fabrication of components
specified in this Section with requirements of other Sections
to ensure proper anchorage and fittings
9.02.6.2.2.1.2 Install components and units plumb, level and
in accordance with shop drawings, by an installer licensed
and authorized by the manufacture and using qualified,
experienced tradesmen under the supervision and direction
of a superintendent appointed by the contractor and
conforming to the fabricator's instructions
9.02.6.2.2.1.3 Do not force units into place, nor superimpose
on them loads for which they are not designed
9.02.6.2.2.1.4 Provide for thermal movement to take place
throughout entire specified temperature range between
shop-fabricated assemblies and between assemblies and
adjacent construction
9.02.6.2.2.1.5 Secure units by non-corrosive anchorage
materials. Use of wood or fibre is not acceptable. Refer to
Division 1 for fastening and anchor requirements
9.02.6.2.2.1.6 Conceal anchors, clips, blocking, and all other
attachments
9.02.6.2.2.1.7 Install reinforcing and supporting members as
indicated and required structurally as part of the work of
this Section
9.02.6.2.2.1.8 Install rockwool packing to fill voids
completely as typically indicated on Drawings
9.02.6.2.2.1.9 Seal metal-to-metal joints between
components included in the work of this Section to ensure a
weather-tight assembly, and in accordance with sealant
manufacturer's specifications
9.02.6.2.2.10 Install units with consideration for finish
variations. Abrupt variations of appearance or color in
adjacent components will not be acceptable without
approval before installation
9.02.6.2.2.11 Fasten galvanized steel supports and clips with
galvanized bolts and fasten aluminum members with 304
stainless steel screws and bolts
9.02.6.2.2.12 Where brackets are required to be welded to
building structure, use un-galvanized steel. Weld in
accordance with specified requirements and paint with zinc
rich paint after removing oil and rust from surfaces
S9 / 60
9.02.6.2.2.13 All installation will be supervised by the

superintendent assigned by the manufacturer of the curtain
wall system
9.02.6.2.2.2 Welding:
9.02.6.2.2.2.1 Weld support framing to steel embedment in
concrete provided under work of Section 03300 as indicated
on Drawings
9.02.6.2.2.2.2 Perform welding in accordance with specified
requirements. Exercise care during welding to minimize
effect of welding heat. Design welds to prevent a tearing at
end of welds, which could cause a progressive failure
9.02.6.2.2.2.3 Detailed welding procedure covering specified
welds on erection and shop drawings may be requested for
approval by the Engineer.
9.02.6.2.2.2.4 Take precautions during welding to prevent
damage or staining of adjacent surfaces
9.02.6.2.2.3 Thresholds:
9.02.6.2.2.3.1 Set thresholds in two continuous beads of
sealant and secure by concealed anchors, and as shown in
the drawings
9.02.6.2.2.4 Caulking:
9.02.6.2.2.4.1 Caulk joints between frame members, copings
and sills, and adjacent construction
9.02.6.2.2.4.2 Caulk joints between back of curtain wall and
concrete spandrels as indicated typically on Drawings
9.02.6.2.2.4.3 Caulk curtain wall expansion joints as
indicated typically on Drawings
9.02.6.2.2.4.4 Perform caulking incorporated with work of
this Section to meet specified requirements of the related
Sections, and Particular Specification
9.02.6.2.2.4.5 Glazing
9.02.6.2.2.4.6 Install glass in units, as a part of work of this
section and to meet specified requirements of related
9.02.6.2.2.4.7 Column Insulation
9.02.6.2.2.4.7.1 Install insulation at composite metal-
faced exterior columns. Secure insulation to maintain
it permanently in place. Maintain continuity of
insulation with no voids. Do not compress insulation
9.02.6.2.2.5 Fire-stopping:
9.02.6.2.2.5.1 Mix materials prepare voids and apply fire-
stopping in conformance with written manufacturer's
recommendations
9.02.6.2.2.5.2 Ensure that all voids in spaces are filled to
provide complete floor-to-floor separations, and that fire-
stopping is permanently secured in place
9.02.6.2.2.5.3 Use approved self-leveling silicone sealant ,
and the application shall be as manufacturers written
S9 / 61
recommendations. Refer particular specification for list of

9.02.6.2.2.6 Window Washing Guide rails: Where applicable
receive from separate trades all window washing guide rails,
brackets and connectors set into this Work, and erect where
applicable to supporting steel work
9.02.6.2.3 QUALITY CONTROL\ QUALITY CONTROL & TESTING
9.02.6.2.3.1 Refer to related sections for quality control
requirements
9.02.6.2.3.2 Conduct inspections and tests on site by an
independent inspection and testing company as may be required to
validate that work of this section meets specified requirements
9.02.6.2.3.3 Immediately following each inspection and/or testing
submit a copy of reports to Engineer and Project Manager
9.02.6.2.4 ADJUSTMENT AND CLEANING
9.02.6.2.4.1 Adjusting:
9.02.6.2.4.1.1 Adjust operable windows to operate smoothly
and fit tightly when closed and locked
9.02.6.2.4.1.2 Adjust hardware to operate smoothly, with
proper tensions, and lubricate
9.02.6.2.4.1.3 Ensure that weather-stripping does not cause
binding to prevent closing and locking, and that it makes
weather-tight contact
9.02.6.2.4.1.4 Adjust closers after doors are glazed
9.02.6.2.4.2 Repair areas of bare metal and welds on galvanized
surfaces with zinc rich paint.
9.02.6.2.4.3 Remove damaged, dented, defaced, defectively
finished, or tool marked components and replace with new
9.02.6.2.4.4 Refinish shop applied finishes in field only with
approval
9.02.6.2.4.5 Cleaning of Glass:
9.02.6.2.4.5.1 Clean exterior surfaces of glass after
installation and at least once every six months during
construction
9.02.6.2.4.6 Cleaning on Completion of Installation:
9.02.6.2.4.6.1 Remove deposits which affect appearance of
units
9.02.6.2.4.6.2 Remove protective materials
9.02.6.2.4.6.3 Clean interior and exterior surfaces by
washing with clean water; or with water, and soap or
detergent; followed by a clear water rinse
9.02.6.2.4.6.4 Clean and restore stained metal surfaces in
accordance with manufacturer's recommendations. Replace
if cleaning is impossible
9.02.6.2.4.6.5 Ensure that overall cleaning is done for
handover inspection as well as at end of maintenance period
9.02.6.2.5 PROTECTION
9.02.6.2.5.1 Protect pre-finished surfaces of metal work with
protective coatings or wrappings to remain in place until
S9 / 62
construction completion. Use materials recommended by finishers

or manufacturers of metals to ensure that method is sufficiently
protective, easily removed, and harmless to finish
9.02.6.2.5.2 Remove protection from metal glazing surfaces before
installation of glass
9.02.6.2.5.3 Maintain protection from time of installation to final
cleanup
9.02.6.2.5.4 All works shall be to satisfaction and approval of
General Projects Department of Dubai Municipality
S9 / 63

MPL-P142 - 6316345 - Vol.2 Sec. 9 General Specifications-Aluminum Works

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MPL-P142 - 6316345 - Vol.2 Sec. 9 General Specifications-Aluminum Works

Uploaded by

Copyright:

Available Formats

VOLUME 2 / Section - 9

ALUMINUIM, GALZING AND METAL WORKS

ALUMINUIM, GLAZING AND METAL WORKS

9.01 METAL WORKS : ......................................................................................................... 3

9. ALUMINUIM, GLAZING AND METAL WORKS

9.01 METAL WORKS :

For anodized sections if any the anodization thickness should be minimum 80

AII aluminum workmanship and quality should be according to the General

9.01.2 Aluminum Handrails:

9.01.3 Aluminum Louvered Doors and Panels:

9.01.4 Metal Framed Interior Glazed System:

9.01.4.1.4 Work performed by this section but specified elsewhere

9.01.4.2.3.4 Maintain tolerance for glazing as recommended

9.01.4.3 Quality Assurance

9.01.4.3.5.6 Mock-up shall be corrected, replaced, adjusted

AAMA 603.8 - 1980, Voluntary Performance Requirements And

9.01.4.4.1.3 The American Society for Testing and Materials

ASTM A36/A36M-84a, Specification for Structural Steel.

9.01.4.4.1.4 American Welding Society

AWS D1.1-86, Structural Welding Code - Steel

9.01.4.4.1.5 EN Standard Specifications

EN 1279: Moisture penetration tests and sealant

9.01.4.4.1.6 British Standard Specification

BS 1449 : Steel plate, sheet and strip

9.01.4.4.1.7 Flat Glass Marketing Association

structures; dimensions, gauges, thickness; glazing details,

9.01.4.6 DELIVERY, STORAGE AND HANDLING

9.01.4.7 PRODUCTS – MATERIALS

9.01.4.7.3.2 Color will be selected from manufacturer’s

9.01.4.7.8 Glazing Materials – To meet specified requirements of approved

9.01.4.8 GLAZED SCREENS

9.01.4.10.1 Conceal all fasteners except as required for functioning

galvanized protection. Prepare and repair surfaces to meet

9.01.4.11.2.1.5 Secure units by non-corrosive anchorage

9.01.4.12 ADJUSTMENT AND CLEANING

9.01.4.12.5 Cleaning on Completion of Installation

9.02. ALUMINUM WORKS:

Item Description Location / Area No.

9.02.1 Schedule of Doors, Windows, etc. :

a) All aluminum works should be powder For all aluminum works

c) Powder coated medium duty

a) All glasses shall be as per Schedule of For all aluminum works.

b) Double Glazed, 6mm thick medium For all windows.

c) – do – but 8mm thick toughened For all sliding doors.

d) 10mm thick toughened tempered clear Main Entrance doors

9.02.2.1 Tempered Glass Doors & Partitions

9.02.2.1.2 SYSTEMS DESCRIPTIONS AND REQUIREMENTS

9.02.2.1.2.1.1.2 Variations from level and position: 3mm

9.02.2.1.3 QUALITY ASSURANCE

001543A, Type A; or BS5889 equivalent. This is shall

written recommendations by manufacturer and to maintain

9.02.2.1.8.2.1.2 Install work plumb, level and in accordance

9.02.2.2.3.1.2 The American Society for Testing and

with polyisobutylene primary seal and neutral cure

9.02.2.2.7.1.3.10 Frosted Glass/Etched/Sandblasted: acid

application, and to meet specified requirements of ASTM

9.02.2.2.7.2.1.2.2 Cut glass to fit openings and to allow

9.02.2.2.7.2.1.4.2 Center glass in rebates. Use spacer shims

Mirrors to be 6mm thick unless otherwise shown on

9.02.2.2.7.2.2 ADJUSTMENT AND CLEANING

9.02.2.2.7.2.4 GLAZING SCHEDULE

9.02.2.2.7.2.4.4.2 Glazed with relation to other Section in

a) Powder coated pre-cast aluminum as Balcony