Professional Documents
Culture Documents
WATERPROOF PROTECTION
AND
ROOFING & WATER PROOFING
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
Section – 6
CONTENTS
S6 / 2
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
6.1.1 GENERAL
Material shall be of the best quality and to the approval of the Engineer all in
accordance with the relevant British Standards and Agreement Board Certificates.
6.1.2 TESTING
The waterproofing system shall be subject to testing at two stages, after laying
membrane and after completion of tiling works.
Testing shall be done by flooding the area of waterproofing with water up to a depth of
100mm above the highest point of the screed laid to slope but limiting the depth to
ensure that the average weight of the water so flooded does not exceed 150 kg/m2. The
water so filled shall be retained for 48 hours and inspected by and approved by the
Engineer after confirming that there is no leakage. The Contractor to bear all expenses
for water filling, testing, etc.
6.1.3 GUARANTEE
The Contractor is to provide the Employer with a written guarantee to cover against any
leakage or for improper materials or faulty workmanship for a period of ten (10 ) years
commencing on the date of issue of the Certificate of Completion of the maintenance
period and the Contractor is to bear the cost of any of the consequential damage as is
provided for in same guarantee.
All surfaces shall be clear of all deleterious matter and dry all in accordance with the
manufacturer's written instructions. Prior to the application of any waterproofing
/roofing materials or primer, the Contractor shall gain the Engineer's written approval
that he may commence the said works, without same all works will be rejected and
replaced at the Contractor's expense.
6.1.5 PROTECTION
Finished and part finished surfaces shall be suitably protected to ensure no damage by
other trades. Any roofing or waterproofing so damaged due to non-protection shall be
removed and replaced at the Contractor's expense. The Contractor shall submit to the
Engineer his proposed methods of protecting the various surfaces and locations prior
to their completion or application of finishing layers, i.e., tiling and the like.
S6 / 3
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
Single layer of 4mm thick SBS modified bituminous membrane such as 'Dulas-
250-QP' from "Duproof" or approved equal shall be laid fully torched on to the
blinding concrete with minimum of 150mm laps all around. Before applying
the membrane, the blinding surface shall be suitably primed with a primer
recommended by the manufacturer of the membrane. The membrane shall
be protected against damage from reinforcement and site traffic by a layer
of cement concrete screed of 50mm thickness (maximum aggregate size 6mm
may be used at the discretion of the Engineer) over one layer of 4mm thick
SBS modified bituminous membrane.
The area of the membrane laid at any one time should not exceed that which
can be protected by screed in the same period. Care should be exercised in
the sequence of laying screed to ensure that the membrane laid is not
damaged due to site traffic or other trade works or any other reason.
An extra overlap of spray of minimum 300mm of the horizontal membrane
shall be left to carry up vertical surfaces to maintain the continuity of the
membrane and shall be protected as above.
The concrete surfaces to which the membrane is to be applied shall be
cleaned of all grease, oil, dust, loose material, etc. and shall present a sound
surface, free of all sharp protrusions. All imperfections like honeycombing,
depressions, hollows, etc. shall be made good prior to application of the
primer and membrane.
The vertical surface also shall be primed with a primer recommended by the
manufacturer of the membrane. Vertical surfaces shall also be provided with
single layer of 4mm thick SBS modified bituminous membrane such as 'Dulas-
250-QP' from "Duproof or approved equal, fully torched on to the surfaces.
The extra portion of 300mm of the horizontal membrane left shall be turned up
after removal of formwork and wrapped on to the vertical primed surfaces.
The continuity of the membrane shall be maintained by minimum laps of
150mm all around. The membrane on the exposed external vertical surfaces
shall be carried up to a minimum of 150mm above the finished ground level
S6 / 4
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
(i.e., side walk, road surface, paving, etc.) and tucked into a continuous,
purpose made groove in the substructure and secured firmly with approved
sealant / mastic, recommended by the manufacturer of the membrane.
The membrane shall be further turned and laid on to other horizontal primed
surfaces that need to be applied with the membrane. All such horizontal
surfaces shall be protected by a layer of cement sand screed of minimum 50mm
thickness over bituminous membrane system.
6.1.6.3 Properties of Single Layer 4mm Thick SBS Waterproofing Membrane 'Dulas-
250-QP'
S6 / 5
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
Building concrete for base slabs, ramps, steps and the like which are in
contact with soil shall be protected by an approved polythene sheet of 1,000
gauge laid on building concrete as detailed on the Drawings or as directed by the
Engineer. The continuity of the sheet shall be maintained by minimum laps of
300mm secured by approved adhesive where necessary and/or as directed by
the Engineer.
The polythene sheet shall exhibit all the characteristics of BS 6515 and the
Contractor shall produce necessary test certificates to the Engineer to prove the
same. Overlaps shall not be less than 300mm and shall be sealed together
using an approved adhesive or tape. The material shall be supplied, stored and
installed in accordance with the manufacturers written instructions.
6.1.6.6 General
a) Foundation beams, solid block works from inside, top of raft, etc. shall be
coated with bitumen coating before backfilling.
b) Substructures, i.e., foundation beams, solid block works, top of raft, etc.,
which are in contact with soil shall be protected by providing minimum 2
coats of cold applied rubberized bitumen, such as 'Ducoat R-100' from
"Duproof or equal, as detailed below :
e) Inside of RCC walls, tie beams, strap beams, solid block walls, etc. up to
the underside of the ground floor slab or up to damp proof course at
plinth, two coats of water based cold rubberized bitumen, such as
'Ducoat R-100', to the satisfaction of the Engineer.
6.1.6.7 Workmanship
Two coats of bitumen to be applied, each at a rate of not less than 1 m2 per liter
providing a total not less than film thickness of 500 microns. It should be applied
by soft brush or squeegee to prepared surfaces.
The two coats should be applied allowing the first coat to dry completely
before applying the second coat. The coats shall be applied at right angles to each
other ensuring a smooth and uniform coating without leaving any spots, lean
patches etc. which should be made good with additional coats.
Application should not commence if temperature is below 6°C and above 40°C.
The minimum over coating time or drying time to start second coat is 3% hrs.
The concrete surfaces to which the membrane is to be applied shall be cleaned of all
grease, oil, dust, hose material, etc. and shall present a sound surface, free of all
sharp protrusions. All imperfections like honeycombing, depressions,
hollows, etc. shall be made good prior to application of the primer and
membrane.
The vertical surface also shall be primed with a primer recommended by the
manufacturer of the membrane. Before applying the membrane technical
surfaces shall also be provided with one layer of 5mm thick SBS modified
bituminous membrane fully torched on to the surfaces. The extra portion of
300mm of the horizontal membrane left shall be turned up after removal of
formwork and wrapped on to the vertical primed surfaces. The continuity of the
membrane shall be maintained by minimum laps of 100mm all around. The
membrane on the exposed external vertical surfaces shall be carried up to a
S6 / 7
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
minimum of 150mm above the finished ground level (i.e., side walk, road surface,
paving, etc.) and tucked into a continuous, purpose made groove in the
substructure and secured firmly with approved sealant / mastic,
recommended by the manufacturer of the membrane.
The membrane shall be further turned and laid on to other horizontal primed
surfaces that need to be applied with the membrane. All such horizontal
surfaces shall be protected by a layer of cement sand screed of minimum 30mm
thickness over one layer of 5mm thick SBS modified bituminous membrane.
All areas of the membrane exposed above ground shall be protected from
exposure deterioration with appropriate flashing.
All angles and corners, internal and external, shall be reinforced with and extra
strip of 300mm wide membrane. External angles shall be suitably splayed to
prevent sharp corner and internal angles shall be provided with appropriate
fillets. All joints, both horizontal and vertical, shall be reinforced by an additional
300mm wide strip of the membrane.
All construction joints either shown on the drawings or proposed by the Contractor
may be clearly indicated on appropriate drawings and submitted to the engineer for
nor approval before commencing work. However, approval accorded by the 'shall
not relieve the Contractor of any of his obligations under the Contract.
Beams, girders, haunches, drop panels and capitals shall be placed monolithically as part of
the slab system, unless otherwise shown in design drawings or specification. No
construction joints shall be permitted in respect of the above.
S6 / 8
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
When construction joints necessitate the provision of water bars, the same shall be
indicated by the Engineer on the drawings submitted by the Contractor who shall
provide and install the same at no extra cost to the project in accordance with the
manufacturer's instructions.
Vertical joints shall be formed by means of rigid stop-ends, and all horizontal joints shall
be level.
The surfaces of all joints shall be thoroughly roughened, cleaned of all loose and
foreign matter and laitance, and washed with water. Just before concreting is
resumed, the joint shall be treated with either a thin layer of neat cement grout or sand
and cement grout mixed in the same proportions as the sand and cement in the concrete.
This grout shall be worked well into the surface of the concrete. When indicated on
drawings, the surfaces of joints shall be treated with and approved epoxy bonding agent
to the extents shown therein. The bonding agent shall be applied as recommended by
the manufacturer.
All expansion joints in reinforced concrete structure shall be lined with suitable
bitumen impregnated inorganic compressible material such as 'Flexcell'. The
thickness of Flexcell shall be 10mm, 12mm, 18mm, or 20mm as per the requirements
of the joint and as indicated on Drawings.
For joints of up to 12mm, 'Flexcell' shall be cut back at the top (finished surface level)
to a depth of 20mm and the recess filled with a two component 'polysulphide' joint
conforming to BS 4254: 1983 (1991). For joints over 12mm, a proprietary joint
aluminum cover strip shall be used after filling the joint with Je joint sealant
after cutting back the Flexcell to the appropriate depths. : Sealant shall be obtained
from a manufacturer approved by the Engineer.
Aluminum cover strip shall standard type ready made from "Fosroc" or equal and
backer rod for joint sealant shall be round, closed cell, impermeable, extruded
polyethylene foam, from a manufacturer approved by the Engineer. The diameter of
the rod shall be about 25% greater than the width of the joint to provide a tight fit. As
possible, continuous lengths shall be used.
S6 / 9
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
6.2.1 SCOPE :
6.2.2 QUALIFICATION :
The waterproofing systems including protection and all associated accessories and
works shall be executed by a specialist firm(s) to be approved by the Engineer.
The manufacturer's qualified representative shall visit the job site immediately prior to
commencement of works and as and when required and directed by the Engineer to
satisfy the Engineer and to instruct the specialist(s) in the correct methods of
execution of the Works.
6.2.3 TESTING :
6.2.4 GUARANTEE
The Contractor shall submit to the Engineer a guarantee stating that all Works have
been carried out in accordance with the drawings and specifications and shall be
guaranteed free from defects in material and workmanship and shall be leak-proof for
a period of ten ( 10 ) years from the date of issuance of the completion certificate. The
Contractor shall agree to repair (including any replacement of materials) any leaks
resulting from defective materials or workmanship during the guarantee period at no
additional cost to the Client.
The Contractor shall also pass on to the owner any and all guarantees provided by the
sub-contractor and manufacturers of individual members of the system.
S6 / 10
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
6.2.5 ROOFING :
The roofing and terraces or open to sky areas shall comprise the following layers :
S6 / 11
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
9.) Protective screed shall be laid in panels and angle fillets done of
size 50 x 50mm and cured as per standard procedures.
For wet areas such as baths, toilets, kitchen and balconies, minimum 5cm thick
smoothly finished screed to slopes to be provided. Apply 2 coats of
polyurethane liquid applied membrane such as 'Hyperdesmo', 'Rooftex',
'Duraroof or approved equal at a rate of 1kg/M 2 per coat, forming a minimum
2mm thick uniform layer of waterproofing. Waterproofing on angle fillet and
on walls up to 8" high above finish floor level shall be done and areas around
the bathtubs, vertically up to height of bathtub plus 8" extra waterproofing
shall be applied. Minimum five (5) days to be allowed for curing prior to
opening for services. Minimum ten (10) years guarantee required for wet
areas waterproofing as well.
S6 / 13
Vol.2 Section–6 MPL-P142_6316345_Dubai Hills Estate, Dubai - UAE
6. Waterproof & Roofing Protection
6.2.6 WORKMANSHIP :
6.2.6.1 Waterproofing
The membrane shall be handled and applied strictly in accordance with the
manufacturer's written instructions. Surfaces to be covered shall be clean,
flat, dry and free from any matter likely to adversely affect the performance of
the waterproofing. The manufacturer's primer shall be applied prior to laying
the membrane.
Pipes and other structures piercing the roof shall be primed and the roofing
membrane shall be dressed up to required heights, over properly formed
triangular fillets all around. An approved flashing shall be provided covering the
top and sealed using sealants.
All angles and corners, internal and external or other obstacles shall be
provided with a reinforcing strip of minimum 300mm width.
All exposed surfaces at skirtings to walls, around pipes and obstructions, etc.,
shall be provided with an additional layer of mineral chipping faced bituminous
felt of 4 mm thickness and shall be adequately bonded and sealed.
6.2.6.2 Insulation
S6 / 14