ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt

Contract No. 079254P

BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

All following points are missing or need to

more clarify
Internal & External Plaster Works
Method Statement for Areas
(1P70, 1N53 & 1F52
1. Detailed Sketches for all plaster
accessories
2. Scratch & Floated Coat cement
content by m3 Sand
3. Scratch coat thickness & applied tool
and curing
4. Fixation of metal accessories method
5. Leveling Spots (Dots) thickness &
every which distance
6. In case of using ingredients with
mortar , mention material with SAR
7. Floated coat thickness (in case of
internal or external plastering )

Code (3) Rejected and need to resubmit

COMPANY EPC CONTRACTOR

00 16.03.2020 Issued For Approval Amr Elshahed M.Samy M.A.Mawgoud

REV. DATE DESCRIPTION PREPARED CHECKED APROVED

079254P-0000-CIV-MST-0005 00
PROJECT DOC. NO. REV. ORIGINATOR DOC. NO.

Page 1 of 8 079254P-0000-CIV-MST-0005 Rev. 00  PTJ 2020

ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt
Contract No. 079254P
BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

TABLE OF CONTENTS

PURPOSE iii

SCOPE iii

RESPONSIBILITIES iii

REFERENCE DOCUMENTS iv

DEFINITION / ABBREVIATION v

EQUIPMENT & TOOLS vi

PREPARATORY WORKS vi

PLASTERING APPLICATION vii

CURING vii

CLEANING vii

CUTTING & PATCHING viii

PROTECTION viii

HSE REQUIREMENTS viii

QUALITY CONTROL viii

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ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt
Contract No. 079254P
BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

PURPOSE
This method statement includes and covers the working methodology for Cement Sand
Plastering woks in the buildings.
This working methodology explains the general method statement of work sequences in
accordance to the relevant project specification irrespective to the approval of materials.
Material submittals and approvals shall be processed simultaneously at the same time but
separately.

SCOPE
• This document covers and describes the procedure for plastering on walls and roofs.
• It is be used in conjunction with all other contract documents, procedures, specifications and
drawings.

RESPONSIBILITIES
It is the overall responsibility of PTJ to organize resources to perform construction activities
as per project specification, in compliance with quality, schedule and safety requirements.
• Description of job responsibility and the required training for each:

Job Description Responsibilities Required training

Supervisor • Give instructions and/or or-
ders to subordinates and
foremen.
• Be held responsible for the
work and actions of other
employees.
• Prepare permit to work cover-
ing all activities during the job
• Responsible for the productiv-
ity.
Foremen • assigns duties for the labors
• monitoring the progress of
the activities
• Assign competent and
trained crew.
• Ensures safe working condi-
tions and compliance with all
safe operating procedures.
• Induction training,
• H2S training,
• Working at height training,
• pulse for supervisor train-
ing,
• Permit to work training
• Confined space training.
• Induction training,
• H2S training,
• Working at height training,
• pulse for supervisor train-
ing,

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ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt
Contract No. 079254P
BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

Carpenter • Construct building frame- • Induction training,

works, including founda- • H2S training,
tions, pedestals, column, • Working at height training,
walls, and slabs. • Hand safety training.
• using suitable material for
molds and check prior
casting concrete
• Dismantling the molds in
safe manners (removing
nails, sticking materials…).
Labor • Proper understanding for • Induction training,
the nominated jobs • H2S training,
• Comply with all • Working at height training,
safety standards. • Hand safety training.
• Wearing required protec- • Excavation training
tion P.P.E.
• Comply with safe project
rules.
Steel Fixer • Using hand and power tools • Induction training,
to cut and bend bars or • H2S training,
mesh • Working at height training,
• Tying rebar together with • Hand safety training.
thin wires • Excavation training
• Fitting spacers and
‘chairs’ (supports)
• Install rebar in holes
in revamping ele-
ments
Chiseler • Chipping excess parts for • Induction training,
• concrete elements • H2S training,
• Scratch smooth concrete to be • Working at height training,
• rough enough • Hand safety training.
• Install rebars in holes for • Excavation training
• revamping parts

REFERENCE DOCUMENTS
• Egyptian code for Finishing works.
• ASTM C 33 for Gradation and size of sand.
• ASTM C 150 for Portland cement.

Page 4 of 8 079254P-0000-CIV-MST-0005 Rev. 00  PTJ 2020

ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt
Contract No. 079254P
BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

DEFINITION / ABBREVIATION

Project Assiut Hydrocracking Complex(BOP)

Client ANOPC

Contractor means the natural person(s) or legal entity/entities or

group(s) of companies appointed by the CONTRACTOR for

construction of the plant (PETROJET)

QA Quality Assurance is the planning and organizing

of a system or program to maintain a required level
of quality or reliability. This includes auditing the
system’s operation and related controls to assure
that they are being executed properly and
functioning as expected. Quality will be assured by
ANOPC.

QC Quality Control is a part of Quality Assurance,

implements the latter by examining physical
characteristics and comparing them to
established and acceptable Quality Documents
as stated in the quality.

assurance program or plan. Quality will be

controlled by PETROJET in accordance with the
Quality Documents.

QCP Qualtiy Control Plan mean the document which

contains sequence of activities in a process,
highlights the applicable Quality Documents and
inspection to be follow.

NCR Non-Conformance Report means, in case of

violation of Quality document by construction sub-
contractor NCR will be issued by CONTRACTOR
and Client the fulfillment of required corrective

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ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt
Contract No. 079254P
BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

action mentioned in NCR by CONTRACTOR will

be mandatory for Construction Sub-Contractor.

Quality Documents Quality Documents means drawings, specification,

procedures codes and standards specified

in the documents issued by the
CONTRACTOR to the Construction sub-
contractor.

Site Site means the place, designated by for

further development, where the construction
activities will be carried out at Assiut
Hydrocracking Complex(BOP)

EQUIPMENT & TOOLS

• Installation of galvanized wire net/mesh over all Junctions between brick and concrete.
• The Equipment and tools shall use in the working of plastering activities as follows:
 For mortar mixing using measuring boxes to measure the volumetric quantities with
the required cement ratio.
 Balance thread, plumb bob, chisel, concrete swivel, aluminum bar, wooden trowels,
steel trowels, steel angle, rubber hammer, brush, bucket, one wheel trolley.
• Plastering works mandatory not to commence until installation of all mechanical and electrical
services, conduits, pipes and fixtures.

PREPARATORY WORKS
• All plaster accessories such stop beads, angle beads, mesh shall be hot dip galvanized and
approved by Company.
• Clean the surface and remove any dust, contaminated materials on plaster bases and sub-
strates for direct application of plaster, removing loose material and substances that may im-
pair the work. Form ties and other obstruction shall be removed or trimmed back even with
the surface of the solid base.
• Applying mesh over embedded conduits for covering and protection.
• Angle bead shall be provided/installed at the walls corners.
• Using Plaster stop bead where plastering terminates and not covered by other finish at wall,
ceiling, door, window frame junctions and wall openings.
• Apply forcefully Scratch coat on concrete and concrete masonry surfaces indicated for direct
plaster application. Scratch coat is to cover full surface to be plastered and is to provide

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ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt
Contract No. 079254P
BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

rough surface of sharp protrusions.

• Left un-troweled layers shall be, undisturbed and moist cured for at least 24 hours after appli-
cation and before plastering.
• Before plastering starts, dampen, by spraying water on concrete and masonry surfaces that
will receive plaster with clean water.

PLASTERING APPLICATION

Floating coat and Dots, dashes with the required thickness and distance to be
performed in sequence to ensure the quality of work.

• In case of false ceiling is provided, plastering of wall shall be extended beyond the false
ceiling level as required for proper installation of false ceiling.

• All mortar shall be prepared by using sufficient water to produce a workable consistency.
After adding all the ingredients, the plaster should be mixed for a further few minutes. Plas-
ter not used within 1.5 hours from start of mixing shall be discarded.

• The Floated coat shall be applied with sufficient material and pressure to ensure tight con-
tact with Scratch coat.

• The surface of the Floated coat 6- 8 mm shall be brought to a true, even plane with a rod or
straightedge, filling surface defects in place with plaster.

• Applied plaster shall be floated as smooth as possible and then steel-troweled. Steel trow-
eling shall be delayed as long.

• Each plaster coat shall be applied to an entire wall or ceiling panel without interruption to
avoid cold joints and abrupt changes in the uniform appearance of succeeding coats. Wet
plaster shall abut set.

• Finished grooves shall be neat, of uniform width and depth, sharp straight edges and exact
vertical and horizontal lines. Elevation grooves shall be cut before plaster sets by using
molded guide or wooden strip.

• Time & method of curing for 1st coat according to data sheet of material.

CURING

Curing of Plastered surface shall be continued for 3 days by sprinkling of water twice a day.

CLEANING
• At the end of each workday, remove unused materials, debris and container from the work
area.

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ASSIUT HYDROCRACKING COMPLEX(BOP), Egypt
Contract No. 079254P
BUILDINGS
Residential City
Raw Water and Waste Water Treatment Systems
Storage Tanks and Off Sites

• Remove empty cans, Shaker, rags, rubbish and other un-used materials from the site to
the approved area.

• Upon completion of plastering, clean floors and scattered surfaces.

CUTTING & PATCHING

• Cut, patch, replace, repair and point up plaster as necessary to accommodate other work.
Repair cracks and indented surfaces. Repair work to eliminate blisters, buckles, check
cracking, and dry out as necessary to comply with visual effects.

• To correct inaccuracies in beam, column together with block work, chip carefully the con-
crete structures by using hammer and chisel to receive Scratch coat.

PROTECTION
• Protect the work from damaging by leaving the final layer until it goes hardened, warning
tape can be used for that.

HSE REQUIREMENTS
• Personal protective equipment PPE shall be worn full time, wearing gloves is mandatory.
• Proper access to the work area shall be maintained throughout the working period.
• All the plastering materials and tools shall be stored as per manufacture’s recommendation
in a correct manner specially in case of using of ready mix shakers.

• Tool box talk shall be daily completed prior to start of work.

• For work at height, Scaffolding shall be erected. The erection of scaffolding shall be super-
vised by a qualified scaffolding supervisor. Prior to use of Scaffolding, it shall be checked
by qualified personnel.

• Working at height recommendation shall be followed, and all personnel working at height
shall be trained and must wear complete safety harness with 100% tie on.

QUALITY CONTROL
• Q.C is responsible for quality of material resources and to submit document for approval of
all construction activities as per quality plan to ensure that the work procedure as the pro-
ject specification.

• Prepare documents when the task completed and between departments.

• Making an improvement plan for upgrading quality continually in order to catch up with the
best.

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ASSUIT HYDROCRACKING COMPLEX (BOP)

COMPANY: ANOPC AREA: BOP PROJECT BUILDINGS

JOB: PLASTERING DATE OF ANALYSIS: 15.03.2021
NUMBER: D3 CLASS OF HAZARD: A
BRIEF DESCRIPTION AND CONSIDERATION (Scope, Place, Resource, Equipments, Conditions nearby, etc.)
This job hazard analysis will be established for identifying the general requirements for plastering on walls and roofs.

STEP HAZARD PREVENTIVE MEASURE

 Injury or property damage by not being aware by  Review MOS and JHA through Tool Box Talk
the hazards in any operating facility ‫ ِشاخؼخ خطىاد اٌؼًّ وتسًٍُ اٌّخبطش ِٓ خالي ِسبضشح لجً ثذء األػّبي‬
ًّ‫ إطبثخ األفشاد أو تٍف ٌٍّّتٍىبد ٔتُدخ ػذَ اٌذساَخ ثّخبطش ِىبْ اٌؼ‬  All personnel need to attend HSE induction.
.‫ ػًٍ خُّغ اٌؼبٍُِٓ زضىس دوسح اٌتذسَت األوٌٍ ٌٍسالِخ اٌخبطخ‬
 Obtain work permit before starting the job.
.ًّ‫ َدت إطذاس تظشَر ػًّ لجً ثذء اٌؼ‬
 If conditions or scope of the work changes, all the crew
will reassess the hazards and held TBT again.
‫ َدت ػًٍ ِدّىػخ اٌؼًّ إػبدح‬،ًّ‫ إرا زذث تغُُش فٍ اٌظشوف أو ٔطبق اٌؼ‬
Preparation of work plan – all the documentation and .‫تمُُُ اٌّخبطش وػًّ ِسبضشح لجً اٌؼًّ ِشح أخشي‬
equipment to be used  In case of night shift ensure that adequate lighting at
‫تدهُض خطخ اٌؼًّ و وً اٌّستٕذاد و اٌّؼذاد اٌتً سُتُ إستخذاِهب‬ the work
‫ اٌتأوذ ِٓ وخىد اضبءح وبفُخ اثٕبء اٌؼًّ ثبٌىسدَخ اٌٍٍُُخ‬
 Review all MSDS for all products utilized in the
plastering and ensure that the correct PPE is made
available to workforce
‫ ٌدُّغ إٌّتدبد اٌّستخذِخ فٍ أػّبي اٌّسبسح‬MSDS ‫ ِشاخؼخ خُّغ‬
‫وضّبْ أْ ِهّبد اٌىلبَخ اٌشخظُخ اٌظسُسخ ِتبزخ ٌٍمىي اٌؼبٍِخ‬
 MSDS to be submitted in advance and hazardous
chemical management according to 862.
‫ تدهُض طسُفخ األِبْ ٌٍّىاد اٌىُُّبئُخ اٌخطشح ِسجمب لجً ثذء االػّبي تجؼب و‬
.ُٓٔ‫اٌمىا‬
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 Ensure all employees are made aware of the location of

the MSDS folder and eye wash station
ُٓ‫ وِسطخ غسً اٌؼ‬MSDS ‫ اٌتأوذ ِٓ أْ خُّغ اٌّىظفُٓ ػًٍ ػٍُ ثّىلغ‬
 Ensure adeuate access to the work place.
.ًّ‫ اٌتأوذ ِٓ وخىد ِّش آِ ٌٍؼبٍُِٓ فٍ ِٕطمخ اٌؼ‬
 PPE accroding to severe weather condition.
.‫ استذاء اٌؼبٍُِٓ ٌّهّبد اٌىلبَخ اٌشخظُخ فٍ سىء األزىاي اٌدىَخ‬
 Ensure adequate SIMPOS coordination.
.‫ اٌتأوذ ِٓ ػذَ تذاخً االػّبي ِغ ثؼضهب‬
 Ensure usage of proper inspected tools.
.‫ اٌتأوذ ِٓ فسض األدواد اٌّستخذِخ‬

STEP HAZARD PREVENTIVE MEASURE

 Conflicting work activities in adjacent area  Ensure good planning, scheduling, coordination and communication.
‫ تؼبسع و تضبسة االٔشطخ فٍ اِبوٓ ِدبوسح‬ ‫ اٌتبوذ ِٓ خىدح اٌتخطُظ و اٌجشاِح اٌضُِٕخ ٌالػّبي و وزٌه خىدح االتظبالد ثُٓ االداساد اٌّختٍفخ‬
 All works to be stopped in the area of testing activities
‫ َتُ إَمبف خُّغ األػّبي فٍ ِٕطمخ االختجبس‬
 Control access to restricted areas.
SIMOPS ‫ اٌتسىُ و اٌسُطشح ػًٍ اٌّسبساد واٌطشق‬
‫تذاخً اٌؼٍُّبد اٌّختٍفخ‬
 Competent supervision.
‫ تىاخذ اششاف ِستّش وِسئىي‬
 Coordination with all disciplines
‫ اٌتٕسُك ِغ خُّغ االلسبَ و االداساد ثبٌّششوع ػًٍ ػٍُّبد اٌتظىَش‬
 Coordination with other subcontractors working in the same area
ْ‫ اٌتٕسُك ِغ اٌّمبوٌُٓ االخشَٓ اٌزَٓ َمىِىْ ثبٌؼًّ فٍ ٔفس اٌّىب‬
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STEP HAZARD PREVENTIVE MEASURE

 Exposure to Hazardous material  MSDS for must be provided in arabic and english language
‫ اٌتؼشع ٌٍّىاد اٌخطشح‬ ُٓ‫ َدت تىفُش ٔششح اٌسالِخ اٌخبطخ ثبٌّىاد اٌّستخذِخ فٍ اٌّسبسح ثىال ِٓ اٌٍغت‬
.‫اٌؼشثُخ و اإلٔدٍُضَخ‬
 Proper PPE to be used (Face shield, safety shoes, safety
goggles, safety helmet, PVC gloves & cover all)
 Hazardous Waste Disposal according to MSDS
‫ ِخٍفبد خطشح‬ .‫ استخذاَ ِهّبد اٌىلبَخ إٌّبسجخ تجؼب ٌٕششح اٌسالِخ اٌخبطخ ثبٌّبدح اٌّستخذِخ‬
 Waste to be disposed according to project waste
management plan
Plastering activities ‫ َدت اصاٌخ اٌّخٍفبد ثظفخ ِستّشح طجمب ً و خطخ إداسح اٌّخٍفبد ثبٌّششوع‬
‫أػّبي اٌّسبسح‬  Disposal of hazardous wastes according to local law.
 Tripping Hazard .ُٓٔ‫ َتُ اٌتخٍض ِٓ إٌفبَبد تجؼب ٌٍمىا‬
‫ تؼثش‬  Do not release waste at the floor; remove off site at a
 Eye injury designated area.
ُٓ‫ إطبثخ اٌؼ‬ ‫ َدت اٌتبوذ ِٓ ػٍُّبد إٌظبفخ اوال ثبوي و اصاٌخ اٌّخٍفبد ِٓ ػًٍ االسع اوال ثبوي‬
 Tripping hazard should be highlighted during the TBT.
ًّ‫ خطش اإلٔضالق َدت اٌتٕجُه ػٍُه فٍ اٌّسبضشح لجً اٌؼ‬
 Eye wash must be at the area with proper signage
‫ َدت تىفُش غسىي اٌؼُٓ فٍ ِىبْ اٌؼًّ ِغ وضغ الفتخ تسزَشَخ ثّىبٔه‬
 In case of eye contact, immediately flush eyes with running
water for at least 15 min
‫ دلُمخ‬11 ٓ‫ فٍ زبٌخ تؼشع اٌؼُٓ ٌتٍه اٌّىاد َدت غسًُ اٌؼُٓ ثبٌُّبح ٌّذح ال تمً ػ‬

STEP
Working at Height (Scaffold Platforms)
)‫العمل على ارتفاعات (استخدام السقاالت‬
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HAZARD PREVENTIVE MEASURE
 Falls from height.  Scaffold working platforms to be provided whenever
‫ سقوط أفشاد‬ possible.
‫ ٌتم عمل سقالة جاهزة للعمل اذا دعت الحاجة لها‬
 Scaffold procedure according to PP-855
.ْ‫ َتُ أشبء اٌسمبالد تجؼب و ٌٍمبٔى‬
 Maximum extension of toe board is 15 cm out from
scaffold structure.
ُ‫ س‬11 ‫ الظً اِتذاد ٌٍىذ خبسج اٌسمبٌخ هى‬
 All personnel above 1.8 m shall use the safety harness
.ْ‫ َ َدت و استذاء زضاَ األِب‬1.1 ِٓ ًٍ‫ وً األشخبص ػًٍ استفبع اػ‬
 All scaffolds to be inspected certified and tagged prior
to use by a competent person.
‫ ٌجب ان تكون السقالة سلٌمة و مفحوصة و معلق علٌها كارت الفحص الخاص‬
 Multi-Level working. .‫بالسقالة قبل االستخدام‬
‫ اٌؼًّ ػًٍ أوثش ِٓ ِستىي‬  Use of step ladder for long period is forbidden only for
short inspection.
.‫ ػذَ استخذاَ اٌسٍُ اال ارا فٍ فٍ فتشح اٌفسض اٌمظُشح‬
 Dropped objects  All scaffolds to be fully boarded and identified gaps
‫ سقوط أشٌاء‬ covered with boards or netting.
‫ ٌجب ان تكون مشاٌات السقالة كاملة و الٌوجد بها اي فراغات كما ٌجب ربط‬
‫المشاٌات بحبال لتامٌنها‬
 Harness to be worn whenever exposed to a fall and
100% tie off procedure to be followed.
‫ سثظ زضاَ األِبْ اثٕبء اٌؼًّ فىق اٌسمبٌخ‬% 100 ‫ ضشوسح اتجبع سُبسخ‬
 Consider SIMOPS and ensure good communication
with other work faces.
‫ وضع العملٌات و االنشطة المتداخلة فً االعتبار‬
 Restrict access to area below operations.
‫ ٌجب الوضع فً االعتبار العمل على السقالة ذات المستوٌات المتعددة و ذلك‬
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‫بوضع عالمات تحذٌرٌة و توفٌر اماكن للصعود و النزول‬

 Safety latch to secure tools during work at height.
.‫ ٌجب ربط األدوات بقفل امان عند العمل على ارتفاعات‬
 Chin strap under helmet is mandatory when WAH.
‫ ٌجب ربط الخوذة عند العمل على ارتفاعات‬
 Red danger barricading for the area underneath
potential dropped zone shall be demarcated as an
exclusion zone
ُ‫ػًّ زىاخض تسزَشَخ زّشاء اسفً إٌّطمخ اٌّستٍّخ سمىط اشُبء تشس‬ 
‫وّٕطمخ ِسظىسح‬
 No personnel shall enter the exclusion zone which the
risk of potential dropped objects exists
‫ال َذخً أٌ فشد ِٕطمخ االستجؼبد اٌتٍ َىخذ فُهب خطش ِستًّ سمىط أشُبء‬ 
 Don’t leave un attended material on the scaffold
platforms.
.‫ال تتشن اٌّىاد اٌّستخذِخ ػًٍ سطر اٌسمبٌخ‬ 
 Only approved and standard material shall be used
‫فمظ َسّر ثبستخذاَ اٌّىاد اٌّظشذ ثهب وراد اٌّىاطفبد اٌمُبسُخ‬ 

STEP HAZARD PREVENTIVE MEASURE

 Slips, Trips & Falls  Ensure the implementation of the highest level of
‫ سمىط‬/ ‫ تؼثش‬ housekeeping.
‫ اٌتأوذ ِٓ تطجُك أػًٍ ِستىي ِٓ ِستىَبد اٌتشتُت و إٌظبفخ‬
House Keeping  Housekeeping standard should be monitored and performed
‫أػّبي تشتُت و ٔظبفخ اٌّىلغ‬ on a daily basis.
‫ اٌـتأوذ ِٓ ِتبثؼخ اػّبي اٌتشتُت و إٌظبفخ َىُِب‬
 Plant & Machinery should be cleaned on a regular basis
‫ اٌتبوذ ِٓ ٔظبفخ اٌّؼذاد و االالد ثظفخ دوسَخ‬
 Proper PPE to be used (safety shoes, safety glasses, safety
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Doc. Code:

ASSUIT HYDROCRACKING COMPLEX (BOP)

helmet, dust mask, gloves & cover all)

‫ استخذاَ ِهّبد اٌىلبَخ إٌّبسجخ‬