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SEBF82260001
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SEBF8226-03
July 2002
SMCS Code: 1221
GUIDELINE FOR
REUSABLE PARTS
AND SALVAGE OPERATIONS
Summary of Revisions
Page Description
Introduction
This guideline enables dealers and their customers to benefit from cost reductions
made possible through an established parts reusability and salvage program. Every
effort has been made to provide the most current and relevant information known to
Caterpillar Inc. Since the Company makes ongoing changes and improvements to its
products, this guideline must be used with the latest technical information available from
Caterpillar to ensure such changes and improvements are incorporated where
applicable.
Summary
Reconditioning a 3500 Engine does not necessarily result in the installation of new
spacer plates as part of the procedure. Spacer plates can often be reused with the
same performance as new ones.
Once the spacer plate is removed from the engine, compare it to the measurements
and type of damage shown in this guideline. If the type of spacer plate wear or damage
encountered is not shown to be reusable in this guideline, do not use the spacer plate
again.
General Information
The 110-6994 Spacer Plate is needed with the 118-9494 Liner that has a larger flange
diameter.
The spacer plate is made of aluminum and therefore requires special handling to
prevent damage.
Nomenclature
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Illustration 1
Chart A
1 2 Dowel Hole
7 1 Follower Pocket
General Procedure
To determine if a spacer plate is reusable, follow these instructions in sequence.
1. Make a visual check of the general condition of the spacer plate, looking for
obvious damage.
2. Clean the spacer plate thoroughly. See "Cleaning" section.
3. After cleaning the spacer plate, visually inspect it again for cracks, corrosion,
erosion, and other damage that is difficult to detect.
Plate Thickness
The thickness of the 110-6994 Spacer Plate is 12.313 ± 0.025 mm (0.4848 ± 0.0010
inch). The minimum thickness is 12.288 mm (0.4838 inch).
Initial Inspection
Before cleaning the spacer plate, make a quick visual inspection for bending, scratches,
deep cuts, heat, and impact damage. Do not reuse any spacer plate that has:
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Illustration 2
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Illustration 3
Impact damage to edge of spacer plate which affects spacer plate thickness, and oil sealing capability.
Illustration 4
Deep cut (8) between large bolt hole (4) and cylinder liner clearance hole.
Illustration 5
1. Use only glass beads. Do not use aluminum oxide or any other abrasive. Do not
mix anything with glass beads.
2. Do not use wire brush or wire wheel.
3. Scraping and sanding should be avoided.
4. Do not use Scotch Brite® scouring pads to clean spacer plates.
Xylene solvent or brake fluid can be used to clean PtFE Teflon© residue from spacer
plates. Glass beads should be used with certain precautions to clean aluminum plates
(glass beads tend to alter plate dimensions and can hide cracks normally seen during
visual inspection).
Note: Never use glass beads larger than 230 µm (0.0091 inch) to clean
the spacer plate.
For the best cleaning results use size 10 glass beads, 88 to 149 µm (0.0035 to 0.0059
inch), with 550 to 620 kPa (80 to 90 psi) air pressure. Change the glass beads and
check nozzle regularly for best results.
1. Within 6.0 mm (0.24 inch) along the edge of the plate and valve mechanism
opening.
2. Within 6.5 mm (0.26 inch) along the edge of the gasket (or where gasket goes on
plate).
3. Inside and 6.0 mm (0.24 inch) around oil supply hole (5).
4. Within 6.0 mm (0.24 inch) around small and large water ports (2 and 3).
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Illustration 6
Deep scratch (10) and damage (11) around oil supply hole (5).
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Illustration 7
Maximum allowable amount of erosion. Arrow points out erosion around water port.
Use again
Note: Do not use a spacer plate that has a greater amount of erosion on
any of the four areas mentioned in "Visual Inspection (Unacceptable
Cracks and/or Depressions)".
Areas outside of these boundaries may have surface depressions up to 1.0 mm (0.04
inch) deep and 6.0 mm (0.24 inch) in diameter. This applies to both sides of the plate.
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Illustration 8
Depressions (12) around small bolt hole (6) and depressions (13) along dege.
Use again -
If depressions (12) are the only damage present and are less than 1.0 mm (0.04 inch) deep. Take measurements after the raised areas are
removed with a file.
If depressions (13) are present. No depressions are allowed within 6.0 mm (0.24 inch) along the
edge of the spacer plate.
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Illustration 9