65512-2Spring cradle, overhaul

Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.
Special tools
88800177 88800439 88890148 88890149 88890150
9809726 9812469 9994731 9996454 9996600
9996602 9996635 9998097 9999676 9999954

1 Apply the handbrake.

2 Position the wheel chocks.

3 This step contains 2 alternatives.
Select one of the valid alternatives below.
Alternative 1 / 2
▶ Turn off the main switch.
Alternative 2 / 2 ‒ If the vehicle is equipped with ADR (European Agreement Concerning
the International Carriage of Dangerous Goods by Road).
▶ Turn off the main switch.
4 Put the axle stands in place beneath the axles.
Note

Ensure that the parking brake is applied.

5 Remove the wheels.

6 Remove the wheels from the other side of the vehicle.

7 Mark the position.
8 Position the jack stands.
9 Position the jack stands.
Note

Ensure that the parking brake is applied.

10 Support the springs.
Required material
FIXTURE 88800177
TROLLEY_JACK 9999954
11 Tighten the screws.
A
FIXTURE 88800177
B
TROLLEY_JACK 9999954
12
Remove the screws at both sides.
13 Remove the plate at both sides.
14 Remove the nuts and washers.
15 Remove the clamps.
16 Remove the springs.
17 Remove the nut and washer.
18 Remove the stud.
19 Remove the cone.
Required material
PULLER 88800439
20 Remove the rubber bearing.
21 Remove the cradle.
22
Remove the rubber bearing.
Required material
HYDRAULIC_CYLINDER 9996600
PIN 9996602
EXTENSION 9996454
MANDREL 9998097
YOKE 9994731
ARM 9996635
Required material
HYDRAULIC PUMP 9809726

A
HYDRAULIC_CYLINDER 9996600

B
PIN 9996602
C
EXTENSION 9996454

D
MANDREL 9998097

E
YOKE 9994731

F
ARM 9996635

G
HYDRAULIC PUMP 9809726
23
Clean the contact surfaces.
24 Install the stud.
25 Torque tighten the stud.
Tightening torque
Spring cradle, stud 100 ±35 Nm
Required material
TORQUE WRENCH 88890148
26 Install the rubber bearing.
Note

Use a new part.

27 Install the cradle.
28 Install the rubber bearing.
Note

Use a new part.

29 Install the cone.
30 Install the washer and nut.
31 Torque tighten the nut.
Tightening torque
Spring cradle, nut 900 ±35 Nm
Required material
TORQUE_WRENCH 88890150
TORQUE_CONVERTER 9812469
32 Install the springs.
Required material
FIXTURE 88800177
TROLLEY_JACK 9999954
33 Install the clamps.
34 Install the nuts and washers.
Note

Do not tighten the screws.

35 Align the spring.
Note

Ensure that the springs align to the centre of the cradle.

36 Remove the tools.
37 Install the plates at both sides.
38 Install the screws on both sides.
Note

Do not tighten the screws.

39 Torque tighten the nuts.
Tightening torque
U-bolt, nut 1. M20⁄M24
Tightening sequence: Crosswise
150 ±20 Nm
2. M20⁄M24
Tightening sequence: Crosswise
300 ±50 Nm
3. M20
 Tightening torque
Tightening sequence: Crosswise
540 ±70 Nm
4. M24
Tightening sequence: Crosswise
660 ±85 Nm
Required material
TORQUE_WRENCH 88890150

40 Remove the jack stands.

41 Torque tighten the screws.
Tightening torque
Spring plate, screw 85 ±15 Nm
Required material
TORQUE WRENCH 88890149
42 Install the wheels.
Required material
WHEEL EQUIPMENT 9999676
43 Install the nuts.
44 Remove the jack stands.

45 Torque tighten the nuts.

Tightening torque
Wheel, nut Tightening sequence: 1-10
 Tightening torque
650 ±75 Nm

Required material
TORQUE_WRENCH 88890150
46 Install the cap.
47 Remove the wheel chocks.