CHEVRON IRAQ (SARTA) LIMITED

KRI SARTA STAGE 1A EPF PROJECT

DATA SHEET FOR FLARE PACKAGE

CONTRACT NO.:
37312178 OS DOC No: OS-SPM-CVX19001-1245-017 REV. 1

DATA SHEET FOR FLARE PACKAGE

(PK-720)

CLASS - 2

1 Issued for Information ( EPC PHASE) 7-Oct-19 Balasaheb Patil Shirish Rade Lito Mendoza
0 Issued for Information 14-Mar-19 Ishan Mistry Shirish Rade Lito Mendoza
REV DESCRIPTION DATE PREPARED BY CHECKED BY APPROVED BY
 PAGE 2 OF 3 REV. 1 Rev
PROJECT No. CVX19001
RFQ/RFP NO. OS-SPM-DNO19001-1248-017
FLARE PACKAGE CLIENT CHEVRON LOCATION EPF PROCESS AREA
PROJECT KRI SATRA STAGE 1A EPFVENDOR FLAROMAN
Doc No: OS-SPM-CVX19001-1245-017 SERVICE FLARE GAS TAG PK-720 QTY 1
1 MANUFACTURER FLAROMAN MODEL VTA SIZE VTA SERIAL VTA 1
2 PROCESS DESIGN
3 VAPOR LIQUID MOLECULAR TEMP PRESS FLOW
4 FLOW RATE, NORMAL 13.85 MMSCFD N/A ft3/hr WEIGHT (0F) (psig) (SCFH)
5 FLOW RATE, MAXIMUM 14.1 MMSCFD N/A ft3/hr PURGE GAS
6 VOLUMETRIC FLOW RATE ft /s
3
N/A ft3/s PILOT GAS 26.25 102 6 (VTA) 7.94
7 DENSITY 0.078 lb/ft3 N/A lb/ft3 IGNITER GAS
8 TEMPERATURE 116-123 0
F N/A 0
F LOWER HEATING VALUE 45.11 MJ/M3
9 PRESSURE 3-4 psig N/A psig TIP PRESS. DROP ALLOW 2 CALC VTA psia A
10 EXIT VELOCITY 182 ft/sec N/A ft/s SEAL PRESS. DROP ALLOW VTA CALC VTA psia B
11 AVG MOLECULAR WEIGHT 28.545 MW N/A MW STACK PRESS. DROP ALLOW VTA CALC VTA psia C
12 STEAM CONDITIONS N/A psig @ 0F N/A psig @ 0F D
13 E
14 SITE CONDITIONS AND UTILITIES (NOTE 3) F
15 AMBIENT TEMP. NORMAL 110 0
F WIND VELOCITY DESIGN 45 (122) m/s (km/h) SITE ELEVATION 290-865 m G
16 MAXIMUM 118 0
F NORMAL 45 (122) m/s (km/h) INST. AIR / FUEL GAS 101 psig H
17 MINIMUM 30 0
F DIRECTION NE BAROMETRIC PRESS. 94.46 kPaa ###
18 POWER 400 / 3 / 50 V / PH / Hz EARTHQUAKE ZONE Seismic Factor 2B (0.2 x g) ###
19 ELECTRICAL AREA CLASSIFICATION ZONE 2 GROUP D ###
20 DESIGN DATA ###
21 STACK ###
22 DIAMETER VTA inch RADIOGRAPHY 100% STACK MAT'L Carbon Steel ASTM ###
23 HEIGHT 106 m ALLOW FLUX @ BASE 1500 BTU/h.ft2 BASE PLATE MAT'L Carbon Steel ASTM ###
24 MIN. THICKNESS VTA mm CORROSION ALLOW 3.2 mm mm BASE PLATE SIZE VTA mm ###
25 ✘
FREE ✘
GUYE ANCHOR BOLT QTY/DIA VTA ANCHOR BOLTS VTA ASTM ###
26 ✘
GUY
STANDING Note D
2 SHACKL ✘
TURNBUCK GUSSET
✘
WIRES ES LES PLATES
27 FLARE TIP ###
28 TIP SIZE (DIA/LENGTH) 20" / 3.7 m TIP MATERIAL SS310 TURN DOWN VTA 1
SMOKELESS YE NEAR SMOKELESS 100 % WIND SHROUD YE 1
29 ✘ NO ✘ NO
S S
30 CONNECTIONS ###
31 FLARE HEADER SIZE VTA mm INLET NOZZLE ANGLE * deg PILOT GAS CONN. VTA mm ###
32 INLET NOZZLE SIZE VTA mm INLET NOZZLE RATING 150 RFWN ANSI IGNITER GAS CONN. VTA mm ###
33 STEAM CONN. SIZE N/A mm STEAM CONN. RATING N/A ANSI TEST CONN. VTA mm/rating
34 SEAL
35 TYPE VELOCITY SEAL SIZE 20"
36 BLOWER
37 TYPE Centrifugal MOTOR 22 kW ENCLOSURE TEFC A4 1
38 VOLUME VTA SCFM POWER 400 / 3 / 50 V/ph/Hz 1
39 PILOTS AND IGNITION SYSTEM
40 PILOT MANUFACTURER FLAROMAN TYPE / MODEL NO. VTA IGNITION MONIT. SYSTEM * (Required) 1
41 PILOT QUANTITY VTA IGNITION TYPE VTA THERMOCOUPLE QUANTITY 2 1
42 FLAME FAIL ALARM (TC) VTA TC TYPE VTA IGNITION POWER VTA V/ph/Hz 1
43 IGNITER MANUFACTURER VTA IGNITOR TYPE High Energy or Equivalent ✘ CONTINUOUS SPARKING
44 AUTO RE-
✘ MANUAL RE-IGNITION RETRACTABLE
IGNITION
45 LIQUID KNOCK-OUT POT
46 SIZE (OD x s/s) N/A mm HEAD MATERIAL N/A SHELL MATERIAL N/A
47 HEAD THICKNESS N/A mm SHELL THICKNESS N/A mm DRAIN SIZE N/A mm
48 MISCELLANEOUS
49 ✘
AIRCRAFT WARNING ✘
LADDER C/W FUEL GAS
50
BEACON
PAINTING (RATED FOR MAX OP. CAGE
PLATFOR SKID
WASTE GAS
✘ ✘
51
TEMP.)
ONE (1) PIECE MS
TWO (2) PIECE SKID
PAINTER'S
STACK
FLANGED STACK
WELDED TROLLEY
LIFTING
52 ✘ ✘
GROUNDING
STACK SECTIONS LUGS
TAILING
53 ✘ FLAME/DETONATION ARRESTOR ✘
LUGS LUGS
54 INSULATION SPEC. N/A PAINTING SPEC AS PER PROJECT SPEC.
55 ERECTION BY PURCHASE ✘
VEND VENDOR FIELD ERECTION WT VTA kg 1
56 SHIPPING BY R
PURCHASE OR
VEND ASSEMBLE TOTAL WT VTA kg 1
✘
R
57 (SEE NOTES ON PAGE 3) OR
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER (*) BY VENDOR VTA - VENDOR TO ADVISE

ISO 9001 DATA SHEET

 PAGE 3 OF 3 REV. 1 Rev
PROJECT No. CVX19001
RFQ/RFP NO. OS-SPM-DNO19001-1248-017
FLARE PACKAGE CLIENT CHEVRON LOCATION EPF Process Areas
PROJECT KRI SATRA STAGE 1A EPF VENDOR FLAROMAN 1
Doc No:OS-SPM-CVX19001-1245-017 SERVICE FLARE GAS TAG PK-720 QTY 1 1
1 MANUFACTURER FLAROMAN MODEL VTA SIZE VTA SERIAL VTA 1
2 FLARE GAS PROPERTIES
3
4 RELIEVEING CASE Blocked inlet flow to processing facility N
5 GAS SOURCE Flare gas from well fluid inlet flow line.
6 COMPOSITION (MOLE FRACTION) COMPOSITION (MOLE FRACTION)
7 NITROGEN (N2) 0.0226 N-Heptane 0.0046
8 CARBON DIOXIDE (CO2) 0.0508 N-Octane 0.0021
9 METHANE (CH4) 0.4629 N-Nonane 0.0008 A
10 ETHANE (C2H6) 0.1195 C10+ 0.0003 B
11 PROPANE (C3H8) 0.0898 C11+ 0.0003 C
12 ISOBUTANE (C4H10) 0.0112 OXYGEN 0.0001 D
13 N-BUTANE (C4H10) 0.0400 E
14 ISOPENTANE (C5H12) 0.0105 F
15 N-PENTANE (C5H12) 0.0139 G
16 N-HEXANE (C6H14) 0.0097 H
17 HYDROGEN SULFIDE (H2S) 0.0802 ###
18 WATER VAPOR (H2O) 0.0821 ###
19 ###
20 TOTAL 1.001 ###
21 ###
22 PERFORMANCE REQUIREMENTS ###
23 ###
24 TOTAL CAPACITY VTA kg/h UTILITY CONSUMPTION 1
25 SMOKELESS CAPACITY N/A kg/h PURGE GAS (Note 7) VTA Nm3/h 1
26 TOTAL PRESSURE DROP ALLOWED VTA (Note 6) bar PURGE REDUCTION EQUIPMENT VTA 1
27 PEAK EXIT VELOCITY VTA Mach PILOT GAS, TOTAL VTA Nm3/h 1
28 MAX. RADIANT FLUX AT STACK BASE VTA Btu/h IGNITION GAS VTA Nm3/h 1
29 MAX. RADIANT FLUX AT 25 m FROM BASE (Note 4) 1500 BTU/h IGNITION AIR VTA Nm3/h 1
30 DESTRUCTIVE EFFICIENCY * (min. 98%) % SMOKELESS STEAM REQUIREMENTS 1
31 PREDICTED EMISSIONS: PRIMARY STEAM N/A kg/h 1
32 THC VTA ppmv SECONDARY STEAM N/A kg/h 1
33 VOC VTA ppmv COOLING STEAM N/A kg/h 1
34 NOx VTA ppmv TOTAL STEAM N/A kg/h 1
35 SO2 VTA ppmv RATIO - STEAM / FLARED GAS N/A 1
36 CO VTA ppmv 1
37 DISTANCE FROM BASE FOR: 1
38 PEAK RADIANT FLUX, METERS VTA m SMOKELESS AIR FAN kW REQUIREMENTS APPLICABLE 1
39 RADIANT FLUX CONTOURS FOR 9.45, VTA CONTINUOUS (MINIMUM) VTA kW 1
40 8.50, 4.73, 3.78, 3.15, 2.20, and 1.57 kW / m2 SECOND STAGE VTA kW 1
41 MAXIMUM NOISE LEVEL AT GRADE: THIRD STAGE VTA kW 1
42 AT FLARE BASE < 85 dBA FULL FLOW (MAXIMUM) VTA kW 1
43 90 METERS FROM BASE VTA dBA ASSIST GAS / AIR REQUIRED VTA Nm3/h 1
44 180 METERS FROM BASE VTA dBA RATIO ASSIST GAS (AIR) / FLARED GAS VTA 1
45
46 NOTES:
47 1 Vendor to provide foundation loading & support arrangements
48 2 If pilot light is extinguished, start continuous sparking ignition.
49 3 Vendor to provide the smoke less type flare system with plant air assitance. (Air Fan system shall be included in vendor scope of supply)
50 4 Wind velocity provided in site condition is to be considered only for strutural design.
51 5 Vendor to ensure radiant flux must not exceed maximum specified in datasheet Including Solar Radiation (Approx 1.04 kW/m2).
52 6 Total pressure drop from base of flare shall not exceed 3 psi.
53 7 Continuous flare - vendor to minimize purge rate required.
54 8 Vendor to suggest Exteranl surface preparation & coating as per site condition & manufacturer's standard.
55 9 Vendor to furnish datasheet (this document), GAD & detailed drawing. Vendor shall clearly indicate quantity and location of break flanges.
56 10 All instruments shall be suitable for hazardous area classification Zone 1, Group IIA/IIB, Class T3. Refer general Instruments
57 Specifications (OS-SPM-CVX19001-1271-003) and Instrument Specification for packages (OS-SPM-CVX19001-1271-005)
58 11 Blower motor shall be derated for VFD.
59 12 The pilot gas will be from the fuel gas line from HP Separator, we will also have a provision of propane gas from propane bottle banks as alternate supply.
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER (*) BY VENDOR

ISO 9001 DATA SHEET