Project Code:

Project Title:

Calculations for Divn / Dept Water JobNr / FileNr

Design for Economic Sizing of Pipeline Calculated by Date
Checked by Date

As per Appendice 6.5 Manual on Water Supply & Treatment,CPHEEO, MoUD,1999

Pipe No. = 1 Ground Level
Economic Diameter of Rising Main
Start Node = 13.76 2500.00

End Node = 19.50

Grand Capitalized Cost for 30 Years

Design Period = 30 2000.00
Flow Generation
Initial (2016) = 6.04 MLD

(in Rs. '000)

1500.00
Intermediate (2031) = 6.04 MLD
Ultimate (2046) = 6.04 MLD
1st Stage 2nd Stage 1000.00

Average Discharge w.r.t. 20 Hours of

= 7.24 MLD 7.24 MLD
Pumping
500.00
Average Pumping Hours = 20 Hrs 20 Hrs
Length of Pumping Main = 3350 m
0.00
Material of Pipe = HDPE

250

315

355

400

450

500
Hazen Williams Constant 'C' = 145
Difference in Ground Level = 5.74 m Diameter of Pipe
(in mm)
Staging Height/Delivery Ht = 0 m
Suction Head = 0 m
Residual Head Required = 2 m 2 m
Hours of Pumping = 20 Hrs
Combined Efficiency of Pumpset = 60 %
Cost of Pumping Unit (USD./Unit) = 150 per KW 150 per KW
Interest Rate (r ) = 10 %
Life of Electric Motor and Pump (n) = 15 Years
Energy Charges (USD./Unit) = 0.25 /Unit 0.25 /Unit
Stand by KW = 100% 100%

Pump Cost Capitalized (Pn)

Pn=C = Po (1+r)n
Hence,
Po = C/(1+r)n
= C/4.177
Where,
Financial Po = Initial Capitalized Investment
Calculation C = Amount needed after 15 years to purchase the second stage Pumping Set
Formulas
r = Rate of compound interest
n = No. of Years

Economic Sizing of Rising Main 1

 Energy Charges Capitalized
CC = CR{(1-(1+r)-n)/n}
= 7.606CR

Hazen Williams Formula

Q (Dicharge, m3/h) = 1.292 × 10-5 × C × d2.63 × S0.54
V (Velocity,m/s) = 4.567 × 10-3 × C × d0.63 × S0.54
Where,
C = Hazen williams coefficient
Hydraulic d = Diameter of pipe in mm
calculations S = Slope of hydraulic gradeline in m
Power Calculation
Formula
KW required = Q * H * 24
102 * ή * x
Q = Discahrge at the end of 15 years in lps
H = Total Head in m for discahrge at the end of 15 years
ή = Combined efficiency of pumping set
x = Hours of pumping for discharge at the end of 15 years
Hmax = C Vo/g
Where,
Hmax = Maximum Pressure Rise in Closed Conduit above normal pressure in m,
C = Velocity of pressure wave travel in m/s,
g = Acceleration due to gravity m/s2
Vo = Normal Velocity in the pipe line, before sudden closure in m/s
Water Hammer
Calculation
Formulas 1425
C =
(1+(kd/ECt))0.5
Where,
k = Bulk modulus of Water (2.07x108 Kg/m2)
d = Diameter of pipe in m
Ct = Wall thickness in pipe in m and
E = Modulus of Elasticity of pipe material in Kg/m2

VELOCITY & HEAD LOSS CALCULATION

1st Stage 2nd Stage

Material of
Pipe Size (mm) Other Other
Pipeline Unit Head Velocity Frictional Total Head I/c Unit Head Velocity Frictional Total Head I/c
Losses(m) Losses(m)
Loss/metre (m/s) Loss(m) Static Head (m) Loss/metre (m/s) Loss(m) Static Head (m)
(10% of FL) (10% of FL)
250 HDPE 0.0172 2.210 57.620 5.762 71.10 0.0172 2.210 57.620 5.762 71.10
315 HDPE 0.0056 1.390 18.760 1.876 28.40 0.0056 1.390 18.760 1.876 28.40
355 HDPE 0.0031 1.090 10.390 1.039 19.20 0.0031 1.090 10.390 1.039 19.20
400 HDPE 0.0017 0.850 5.700 0.570 14.00 0.0017 0.850 5.700 0.570 14.00
450 HDPE 0.0010 0.690 3.350 0.335 11.40 0.0010 0.690 3.350 0.335 11.40
500 HDPE 0.0006 0.560 2.010 0.201 10.00 0.0006 0.560 2.010 0.201 10.00

Economic Sizing of Rising Main 1

 ENERGY REQUIRED & COST OF PUMPSETS

1st Stage 2nd Stage

Material of
Pipe Size (mm) Cost of Pumps Cost of Pumps
Pipeline Total Head KW required with KW required with
@$.150/KW Total Head (m) @$.150/KW
(m) stand by stand by
$ '000) $ '000)

250 HDPE 71.1 194.80 29 71.1 194.80 29

315 HDPE 28.4 77.82 12 28.4 77.82 12
355 HDPE 19.2 52.60 8 19.2 52.60 8
400 HDPE 14.0 38.36 6 14.0 38.36 6
450 HDPE 11.4 31.24 5 11.4 31.24 5
500 HDPE 10.0 27.40 4 10.0 27.40 4

CALCULATION FOR WATER HAMMER PRESSURE

Press. Wave 1st Stage 2nd Stage
Material of
Pipe Size (mm) 'C' Working Head Water Hammer Total Head Water Hammer Total Head
Pipeline Working Head (m)
(m/s) (m) (m) (m) (m) (m)
250 HDPE 1303.91 71.1 293.7 364.8 71.1 293.7 364.8
315 HDPE 1274.66 28.4 180.6 209.0 28.4 180.6 209.0
355 HDPE 1258.46 19.2 139.8 159.0 19.2 139.8 159.0
400 HDPE 1240.48 14.0 107.5 121.5 14.0 107.5 121.5
450 HDPE 1220.74 11.4 85.9 97.3 11.4 85.9 97.3
500 HDPE 1201.62 10.0 68.6 78.6 10.0 68.6 78.6

COMPARATIVE STATEMENT OF GRAND CAPITALIZED COST FOR DIFFERENT PIPES

1st Stage 2nd Stage
Initial Capital Grand Total of
Material of Cost of Pipe Annual Cost Capitalized Total Capitalized Annual Cost Capitalized Investment for Capitalized Cost
Pipe Size (mm) Cost of Pumps Cost of Pumps
Pipeline Proposed of Energy Energy Cost Cost of Energy Energy Cost Pumps & for 30 Year
Energy Cost
($. '000) ($ '000) ($ '000) ($ '000) ($ '000) ($ '000) ($ '000) ($ '000) ($ '000) ($ '000)
250 HDPE 318.25 29 178 1354 1701 29 178 1354 331 2032.25
315 HDPE 402 12 71 540 954 12 71 540 132 1086.00
355 HDPE 502.5 8 48 365 876 8 48 365 89 964.50
400 HDPE 603 6 35 266 875 6 35 266 65 940.00
450 HDPE 753.75 5 29 221 980 5 29 221 54 1033.75
500 HDPE 942.19 4 25 190 1136 4 25 190 46 1182.19

Recommendation:
From above shown calculation for Rising main proposed from to for a length of 3350 m, the recommended economical size of rising main comes out to be: 400 mm diameter pipe of HDPE

Economic Sizing of Rising Main 1