7.

Pistonul

Am ales un Aliaj Al-Si hipereutectic, recomandat pentru MAC datorita rezistenței mecanice
bune și a coeficientului de dilatare termică mic.

Stabilirea dimensiunilor pistonului

D = 60 mm

A ≔ 3.25 mm

δs ≔ 0.08 D = 4.8 mm δ ≔ 7.5 mm H1 ≔ 10.5 mm

δm ≔ 0.03 D = 1.8 mm Dm ≔ 59.915 mm H2 ≔ 2.5 mm

d = 18 mm Dc ≔ 59.567 mm H ≔ 2.55 mm

du ≔ 1.9 d = 34 mm Hu ≔ 0.05 mm + hsu = 2.55 mm

Di ≔ D - 2 ⋅ A - 2 δs = 43.9 mm Lm ≔ 0.7 D = 42 mm

Ls ≔ H1 + 2 ⋅ H + H2 = 18.1 mm L ≔ 1.4 D = 84 mm

Dm - Dc L' ≔ L - Lm - 0.5 d = 33 mm
Ab ≔ A - ―――= 3.076 mm
2 Hc ≔ L - Lm = 42 mm

Λ = 0.25

Capul pistonului

αc ≔ 11 ⋅ 10 -6 K -1 αp ≔ 19 ⋅ 10 -6 K -1

T0 ≔ 298 K Tc ≔ 390 K Tp ≔ 575 K σadmisibil ≔ 120 MPa

Dc' ≔ 0.003 D = 0.18 mm joc la cald

D ⋅ ⎛⎝1 + αc ⋅ ⎛⎝Tc - T0⎞⎠⎞⎠ - Dc'

Dc ≔ ――――――――― = 59.567 mm
1 + αp ⋅ ⎛⎝Tp - T0⎞⎠

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 Di ≔ D - 2 ⋅ A - 2 ⋅ δs = 43.9 mm Am ales: Di ≔ 40 mm

μ ≔ 0.33 pmax ≔ 16.3 MPa

3 pmax ⋅ Di 2
σr_mar ≔ ―――― = 86.933 MPa < 120 MPa ✔
16 δ 2

Di 2
( )
σc ≔ 3 (1 + μ) ⋅ pmax ⋅ ―― = 57.811 MPa < 120 MPa ✔
32 δ 2

Regiunea port segmenti

π ⋅ D2
Fc ≔ ――― ⋅ pmax = 46087.2 N Fi ≔ mp ⋅ R ⋅ ω 2 ⋅ ((1 + Λ)) = 2120.3 N
4

dsu ≔ 1.5 mm

ν ≔ 6 găuri

Dsu ≔ D - ⎛⎝asu + a'su⎞⎠ = 56.75 mm

π Dsu - Di
Ω ≔ ―⋅ ⎛⎝Dsu 2 - Di 2 ⎞⎠ - ν ⋅ dsu ⋅ ―――= 1197.412 mm 2
4 2

Fc
σc_max ≔ ―= 38.489 MPa < 40 MPa ✔
Ω

Fi
σi_max ≔ ―= 1.771 MPa < 4 MPa ✔
Ω

Mantaua pistonului

Tm ≔ 373.15 K Δ'm ≔ 0.001 ⋅ D = 0.06 mm

D ⋅ ⎛⎝1 + αc ⋅ ⎛⎝Tcil - T0⎞⎠⎞⎠ - Δ'm

Dm ≔ ――――――――― = 59.915 mm
1 + αp ⋅ ⎛⎝Tm - T0⎞⎠

Δm ≔ D - Dm = 0.085 mm

D ‾‾‾‾‾‾‾‾‾‾
⎛ D ⎞2 ⎛ d ⎞2
a ≔ ―- ⎜―⎟ - ⎜― ⎟ = 1.382 mm
2 ⎝2⎠ ⎝2⎠

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 4
Aev ≔ ―⋅ a ⋅ d = 33.164 mm 2 Nmax ≔ 2785.736 N
3

Nmax
PN_max ≔ ――――= 1.1 MPa < 1.5 MPa ✔
D ⋅ Lm - Aev

Umerii pistonului

D 2 ⋅ pmax
τ ≔ ―――― = 34.696 MPa < 40 MPa ✔
2 ⎛⎝du 2 - d 2 ⎞⎠

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