Job Safety Analysis JSA N0.

:- 01

JOB DECRIPTION :- HOT WORK ACTIVITY LOCATION :- Admin Front side

Prepared By :- Review By :- Prepared Date :- 13/10/2021

Approved By :- Date :- Next Review Date :-
PPE's Required to perform the Job- Safety Helmet , Safety Shoes , Hand gloves ,Safety clear view googles , Reflector Jacket , Nose Mask , Leathor gloves, Welding FaceShield /
Clear view face shield

sr.no. Describe Job Step Potential Hazards Recommended (Hazard Controls)

1.1.1) Before shifting make sure pathway area is clear from of slip ,trip hazards.
1.1) Slip, trip hazard 1.1.2) The material should be taken by
craftsman in proper manner for proper stacking On pallet For Shifting.
1.2.1) Remove the all Sharp Edge From the Site if not removed then covered it
1.2) Physical injury while Shifting ( Pinch, Cut 1.2.2) Use all required PPE'S during Material shifting time.
injury), 1.2.3) Use shoulder pad During Material Shifting On shoulder.
1.2.4) Do Not Put The Hand Below Material
1.3.1) Check The all Tools & Equipment's Before Take The Any tool & Equipment.
1.3.2) Check The HOPT Visually & through Checklist.
1.3) Damage Tools & Equipment's
1.3.3) Check The Gas Trolley & Check the Cylinder Cap.
1.3.4) They will not be carried by laying on the Cylinder , They Will be Carried In Trolley.
1.4.1) Only vehicle operator are allowed to operate the vehicle.
SHIFTING OF MATERIAL & EQUIPMENT’S 1.4.2) No worker allowed in the vehicle movement area .
1) ( AT JOB LOCATION MANUALLY & WITH
THE HELP OF HOPT & PALLET. 1.4.3) Pathway must be free from obstacle.
1.4) Property damage( Material Can Hit With
Worker & Other Objects) 1.4.4) Use stoppers/chokes to avoid movement of vehicle.
1.4.5) Mobile Phone Not Allowed During operating of vehicle.
1.4.6) Signal man Must be available During material unloading Work For Giving the signal &
also give the whistle.
1.5.1) only 25 kg Any Material allow For Lifting per person .
1.5) Fall of material 1.5.2). Proper Man Power According to Weight Shifting Work.
1.5.3) Material Will be Tie Properly With The Help Of PP Rope.
1.6.2) Use Proper PPE'S During Work.
1.6.2) Give the Proper Work Place For Working.
1.6) Ergonomic hazard. 1.6.3) Use Proper Body Position During Work.

1.6.4) Use Proper Man Power According To weight & One Worker Allow to lift Only 25 kg.

2.1.1) Check the Area before Start the Work.

2.1) Slip, trip hazard
2.2) Physical injury ( Pinch, Cut injury),
AREA BARRICADE & PROPER MATERIAL
2) STACKING
2.3) Fall Of Material From Pallet
2.4) Placed Wrong Location
2.1.2) Insure Start the Work The Working area free From Slip Trip Hazard Through Daily
Housekeeping Checklist.
2.2.1) Remove the all Sharp Edge From the Site if not removed then covered it
2.2.2) Use all required PPE'S during Material shifting time.
2.3.1) Material Will Be Stacking Properly.
2.3.2) We Will Not Store The material Too Much Height
2.3.3) If Possible Then Tie With PP Rope.
2.4.1) Only Store The material On Mention Location.
2.4.2) No Any material Store & Stacking In Front Of Emergency Door & Emergency equipment.

3.1) Personnel starting the work 3.1.1) Job Specific Training will be conducted prior to Start the Work & wearing the required
uninducted/protected PPE
3.2) Welding machine could fail to lead 3.2.1) Welding work must not be performed in bad weather like rain.
accident. 3.2.2) Check machine before starting the work and maintain checklist with construction tag

3.3) Electrical shock 3.3.1) All portable power tools & extension board must be inspected by Gillette electrical
department and tag off before starting the work.
3.3.2) Ensure no loose connection or cut or joint in power cable of welding machine.
3.3.3) Only authorized electrical person to be allow for electrical work
3.4) Burn Injury 3.4.1) Only qualified welder must be performed welding work.
3.4.2.) Use all hot work PPEs like, apron, leather hand gloves, welding face shield etc.
3.4.3) Only welder’s helper to be allowed in work area with full welding PPEs
3.5) Physical Injury during grinding 3.5.1) Guard must be provided in grinding machine
3) HOT WORK ACTIVITY ( WELDING WORK) 3.5.2) Use hand gloves & face shield during grinding
3.5.3) Checked grinding wheel properly there is no crack on wheel.
3.6.) Fire Hazard 3.6..1) Ensure all combustible material to be removed near hot work area (min. 10 meter.)

3.6.2) If combustible material or any material could not be removed near hot work area use
fire blanket & take deviation form .
3.6.3) Fire extinguisher to be placed near hot work area.
3.6.4) Fire watcher must be available near hot work area.
3.6.5) Welding earthing tight, and also use near combustible material free area.
3.7) Fumes Inhalation 3.7.1) Use Proper Nose Mask During Welding Work.
3.8) Loose clothing 3.8.1) No loose clothing scarf shirt/open cloth shall be worn wear during Work.

3.9) Eye injury 3.9.1) Proper eye goggles/face shield/welding mask should be used during Welding Work.

4.1.1) Before starting the work Hoses, valves, couplings and connection must be inspected
for damage & leaks.
4.1.2) During storage or when in use gas cylinders must always be secured in upright position.

4.1.3) Full or empty gas cylinders not in use shall have their valves shut and valve protection
cap screwed on.
4.1.4) Torch will be lit by friction lighters, not with matches or from hot work
4.1.5) Oxygen and Acetylene gas hoses must be different in colour ( Blue for oxygen And red
for acetylene)
4.1) Fire & Explosion during work

4) Gas cutting with Oxy-acetylene

 4.1) Fire & Explosion during work 4.1.6) "Flashback" occurs when a flame burns back inside a torch, hoses or regulators and
can cause a fire or explosion if it is reach the cylinder. So use Flashback arrester both side.
4) Gas cutting with Oxy-acetylene (Torch & cylinders)

4.1.7) Cylinder must be kept in trolley when in use and secured with the chain.
4.1.8) Ensure all combustible material to be removed near hot work area (min. 10 meter.)

4.1.9) If combustible material or any material could not be removed near hot work area use
fire blanket.
4.1.10) Fire extinguisher to be placed near hot work area.
4.1.11) Fire watcher must be available near hot work area.
4.2.1) Use leather hand gloves during cutting work.
4.2) Burn Injury 4.2.2) Do not allowed any other person in work area, if required use all PPEs.
4.2.3) Use all hot work related PPEs during work.

Prepared by - Reviewed by Approved by -

Name:- Name:- Name:-

Signature:- Signature:- Signature:-