Rotation Circuits

1/20/2005 ECM 660 III -B 1

Rotation Speed Control

1/20/2005 ECM 660 III -B 2

1/20/2005 ECM 660 III -B 3
 Pressure signal from super rotation
To R1 Port of Drifter To R2 Port of Drifter CCW
Foward Rotation Reverse Rotation

Rotation Speed
Control

Super Rotation
Speed control CW

Drifter
Drifter
Pressure Signal Rotation
from Inlet of
Drifter Valve
Rotation
ARC
Percussion
Off

Logic
Valves

Limits rotation Pressure On Off

"P1"
during rod changing

Auto-drill
"P2" ON/OFF

Rotation Relief Valve #6

870 PSI (60 Bar)

Circuits Pressure Signal from

ARC Circuit only when
Drill
CCW Rotation CCW Rotation
Super
Rotation
Rattling
CW Rotation
in ARC Mode

1/20/2005 ECM 660 III -B 4

 HC 170 Drifter

Rotation Speed
Control

Note: This check valve is a pilot to

Double Rotation Speed:
close valve. Pilot pressure when
Pilot pressure provided
in the ARC mode closes it to provide
by cab control when in
full rotation speed for synchronization
the double rotation mode
of feed and rotation.

X X

R1 R2
1/20/2005 ECM 660 III -B 5
1/20/2005 ECM 660 III -B 6
 Tramming Circuits

1/20/2005 ECM 660 III -B 7

 LH Tram RH Tram

RH Tram Motor

FWD REV FWD REV

Left Tram Right Tram

70 L.P.M. 70 L.P.M.
from #1 Pump from #2 Pump

Tram Controllers in Cab

425 PSI
30 Bar

Fluid for Pilot Circuit

supplied by #4 Pump

Auto/slow tram
LH Tram Motor NOTE: The motor shift pressure
is 1885 PSI (130 Bar)
solenoid valve Tramming Circuits

1/20/2005 ECM 660 III -B 8

1/20/2005 ECM 660 III -B 9
1/20/2005 ECM 660 III -B 10
1/20/2005 ECM 660 III -B 11
 1
Low High

Pilot
Pressure

2
5

Tram Motor 3

1. Tram brake (spring set/hydraulic release

2. Brake release valve
3. Spool type counterbalance valve
(hydraulic braking valve)
4. Surge Valve (crossport relief)
5. Two speed control valve
(Auto 2 speed control pressure)
15.5-18 Mpa (2250-2600 PSI)
6. Swash plate control piston

1/20/2005 ECM 660 III -B 12

 Cooling System

1/20/2005 ECM 660 III -B 13

 Cooler Circuits

1.276 In 3
20.9 cc

2180 PSI 2180 PSI

150 Bar 150 Bar

Compressor &
Hydraulic Coolers
1800 RPM

1.56 In3
25.5 cc

#4 #5
Engine Radiator
1750 RPM Driven from 11.88GPM 10 GPM
PTO of engine 45 LPM 38 LPM

1/20/2005 ECM 660 III -B 14

 PILOT OPERATED UNLOADING RELIEF VALVE
on Fan Control Valve
The oil provided from #5-pump flows to the Fan Control Manifold.
The pressure oil entered into the inlet port on the Pilot-Operated-Unloading-Relief-Valve
(8) acts on:

1. Pressure oil enters through the passage drilled through the center which connects to
a poppet valve (3) above the spool.
And it creates a hydrostatic balance with the spring.
2. The poppet valve (3) which is pushed by the force of the spring (2).
3. The chamber (9) above the spool (6) is connected to the Vent Port which connects to
a solenoid valve on the Manifold (7).

When the solenoid valve is not energised, the spool is in open position.

Therefore, pressure oil in the chamber (9) flows through the solenoid valve to the tank.
It now causes a pressure drop above the spool (6).
With high-pressure acting on the bottom of the spool (8) and low pressure on the top (9),
the spool (6) shifts open to allow oil to escape to tank.

The oil provided from #5-pump flows away from an Oil Cooler Fan Motor.
(When the relief valve is vented the fan motor will be stopped completely.)

If the solenoid is energised, the solenoid valve shifts and closes the relief valve vent line.
With vent closed, the relief valve closes and hydraulic fluid flows directly to the fan motor.
A temperature switch (N.O. type) located on the temperature bypass valve energises T
the solenoid.
The compressor air discharge temperature which closes at 1300 F or 540 C.

The screw (1) allows increasing or decreasing the setting of the relief valve.
By tightening the screw fully, the relief valve has been set at factory at *3000PSI or
210bar.

*This pressure should be higher than #5 relief valve. If this pressure is lower than #5 relief P
valve, it can cause overheating of the cooling system.
Defective 1/20/2005
switch can also cause the overheating. ECM 660 III -B 15
 COOLER FAN CIRCUIT

Solenoid valve is energized Solenoid valve is not energized

Fan will be turned Fan will be stopped
The Fan is controlled by the fan control manifold.
The fan control consists of a pilot operating unloading relief valve,
a solenoid valve and a check valve used as an anti-cavitation device.
1/20/2005 ECM 660 III -B 16
P6
1/20/2005 ECM 660 III -B 17
1/20/2005 ECM 660 III -B 18
 Positioning Circuits

1/20/2005 ECM 660 III -B 19

 Boom Boom Boom Guide Guide Guide Dust
Track Oscillaiton Extension Lift Swing Dump Swing Extension Centralizer Hood

To Rod Changer

To Dust Collector
Fan Motor

Rod Dust
Centralizer
Changer Hood

Dust
Collector

Positioning Circuit

1/20/2005 ECM 660 III -B 20

 Rod Changer Circuits

1/20/2005 ECM 660 III -B 21

ARC Rotation Clamp Arm Rod Clamp Coupling
(Arm Swing) Slide Retainer

Rod Changer Circuits

Pressure from #4 Pump

(engine cooler fan circuit)
used to retract coupling retainer

The rod changer valve is

mounted at the top of the
To Dust rod changer
Collector Motor

ARC

Rod Dust
Centralizer
Changer Hood
FEED
2000 PSI Relief Valve #7
140 Bar

Feed Priority Valve

Dust To Slow Feed Fluid supplied by

Collector Valve #3 Hydraulic pump

1/20/2005 ECM 660 III -B 22

 These solenoid valves are
energized only by the PLC
during the rod changing
cycle

400 PSI (34 Bar) Pilot Pressure

C4 CCW P4

D
D1

V3 Cut
Valve
Rotation
C C1 Slow C3 CW P3
FWD
Fast Feed Feed
Rotation

Fast Feed Slow

Solenoids
Feed
B B1 C2 FWD P2
REV

Slow
Feed
A C1 REV P1
A1

Slow
Tram

From Drifter/Rotation From Feed Control

contol lever in cab Lever in cab

Pilot Valves Used During Rod Changing

1/20/2005 ECM 660 III -B 23

 FREE STRIKE STOP CIRCUIT
DURING COUPLING / UNCOUPLING

#15 Pilot Check Valve Located

under the Oil Cooler
Reverse Rot.

Blocked

Pilot pressure from pilot line of percussion valve

1/20/2005 ECM 660 III -B 24

P16
 25

1/20/2005 ECM 660 III -B 25

1/20/2005 ECM 660 III -B 26
1/20/2005 ECM 660 III -B 27
 1 lever ARC control

ARC control ARC mode selector

Arm extension
Connecting thread
Removing rod

Centering Swing back Manual mode

Adding rod
Disconnecting thread
Arm retract

1/20/2005 ECM 660 III -B 28

1/20/2005 ECM 660 III -B 29
1/20/2005 ECM 660 III -B 30
 X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17 X20 Y1 Y2 Y3 Y4 Y6 Y7 Y10 Y11 Y12 Y13
ARC mode 0 0 0
Adding mode 0 10 0 0
Hard clamp

Disconnect thread (B) 0 0 10 0 0 10 10

Hard clamp
Slow feed reverse
Rotation CW

Fast feed reverse (B/E) 0 0 0 10 0 0 10 0

Hard clamp
Fast feed reverse
Rotation CW

Reverse feed stops hydraulically

Centering (C) 0 0 10 0 0 10
Hard clamp
Arm retract
Arm retract position sensor 0 0 0 10 10 0 100
Hard clamp (0.2sec)
Centering
Centering position sensor 0 0 0 10 0 100
Hard clamp (0.2sec)
Arm extension

Connecting thread (A) 0 0 10 0 0 10 10

Hard clamp
Slow feed forward
Rotation CCW
Rotation pressure switch 0 0 0 10 0 0 0 0
Slow feed forward
Rotation CCW
Soft clamp

Swing back (D) 0 0 10 0 0 100

Open clamp (1sec)
Arm retract
Arm retract position sensor 0 0 0 10 10 0 100
Open clamp (0.2sec)
Swing back
Swing back position sensor 0 0 0 10 0 100
Open clamp (0.2sec)
1/20/2005
Arm extension
ECM 660 III -B 31
 X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17 X20 Y1 Y2 Y3 Y4 Y6 Y7 Y10 Y11 Y12 Y13
ARC mode 0 0 0
Removing mode 0 10 0 0
Hard clamp

Centering (C) 0 0 10 0 0 100

Open clamp (1sec)
Arm retract
Arm retract position sensor 0 0 0 10 10 0 100
Open clamp (0.2sec)
Centering
Centering position sensor 0 0 0 10 0 100
Open clamp (0.2sec)
Arm extension

Re-tighten top thread (neutral) 0 0 0 0 100 100

Hard clamp (1sec) (1sec)
Slow feed forward 1 second in neutral
Rotation CCW
Rotation pressure switch 0 0 10 0 0
Hard clamp

Disconnect thread (B) 0 0 10 0 0 10 100

Soft clamp (0.5sec)
Slow feed reverse
Rotation CW
Feed stop position sensor 0 0 0 10 0 0 100 100
Hard clamp (1sec) (1sec)
Sleeve retainer / IN
Slow feed reverse
Rotation CW

Reverse feed stops hydraulically 0 0 0 0

Hard clamp
Sleeve retainer / OUT

Swing back (D) 0 0 10 0 0 10

Hard clamp
Arm retract
Arm retract position sensor 0 0 0 10 10 0 100
Hard clamp (0.2sec)
Swing back
Swing back position sensor 0 0 0 10 0 100
Hard clamp (0.2sec)
Arm extension

Feed forward (A) 0 0 10 0 0 10 10

Hard clamp
1/20/2005 ECM 660 III -B 32
Slow feed forward
Rotation CCW
 X0 X1 X2 X3 X4 X5 X6 X7 X10 X11 X12 X13 X14 X15 X16 X17 X20 Y1 Y2 Y3 Y4 Y6 Y7 Y10 Y11 Y12 Y13

Fast feed forward (A/E) 0 0 0 10 0 0 0 10 0

Hard clamp
Fast feed forward
Rotation CCW

Connecting thread (A) 0 0 0 0 0 0 0

Hard clamp
Slow feed forward
Rotation CCW
Rotation pressure switch 0 0 0 0 0
Hard clamp

Feed reverse (Forward) (B or A) 0 0 (10) 10 0 0 (10) 10

Hard clamp
Slow feed reverse (Forward)

Fast feed reverse (Forward) (B/E or0 A/E) 0 (0) 0 10 0 0 (0) 0 10

Hard clamp
Fast feed reverse (Forward)

1/20/2005 ECM 660 III -B 33

1/20/2005 ECM 660 III -B 34
1/20/2005 ECM 660 III -B 35
1/20/2005 ECM 660 III -B 36
 Cam Control Valve

Proximity Switch
X14

Reverse Feed Stop ProximityECM

1/20/2005
Switch
660 III -B
and Cam Control Valve(31).
37
These components are located near the top of the drill guide.
1/20/2005 ECM 660 III -B 38
 Adjustment
Adjustmentprocedure
procedurefor
forthe
thepressure
pressureS/W
S/W
for
forrotation
rotationininARC
ARCmode
modeon onECM660
ECM660

INSIDE OF THE PRESSURE SWITCH

INSIDE OF THE PRESSURE SWITCH

1/20/2005 ECM 660 III -B 39

1/20/2005 ECM 660 III -B 40
 Trouble
TroubleShooting
Shooting
Problem symptom:
Problem symptom:
The arms would not swing the rod into the drifter path. (2/2)
The arms would not swing the rod into the drifter path. (2/2)

1/20/2005 ECM 660 III -B 41

1/20/2005 ECM 660 III -B 42
1/20/2005 ECM 660 III -B 43
1/20/2005 ECM 660 III -B 44
1/20/2005 ECM 660 III -B 45
 Dust Collector

1/20/2005 ECM 660 III -B 46

 Dust collector
suction fan
Dust 9.24 GPM
Dust Collector Centralizer Hood 35 LPM

ARC

R.V. #5 ARC

2700 PSI
19 Mpa
FEED

2000 PSI
Relief Valve #7
14 Mpa

No. 3 Pump Feed Priority Valve

1/20/2005 ECM 660 III -B 47

1/20/2005 ECM 660 III -B 48
1/20/2005 ECM 660 III -B 49
1/20/2005 ECM 660 III -B 50
1/20/2005 ECM 660 III -B 51