S/N Description of Operation Oper’n Insp. Move Delay Storage Dist.

Moved Time Req’d Equipment\Tooling Used

Receive cast steel blocks 1 Month
1. from UGMA or Tool steel o   after
from China payments
Work Set up on the Milling Rotary Table with 3 Clamps
2. o   3.51 hr
CNC
Time to Engage, Tooling Set
3. o   0.5 hr
Up
DMU 75
4. Face Milling o   1.4 hr
Shoulder Milling Cutter
5. Rough Milling o   4.8 hr Round Insert Cutter
6. Contour Milling o   6.25 hr Solid Carbide End Mill
Solid Carbide Ball Nose End
7. Semi- Finishing o   12 hr
Mill
Solid Carbide Ball Nose End
8. Finishing o   10.5 hr
Mill
9. Center Drilling o   Drill Bit
10. Reaming o   0.2 hr Reamer
11. Spot Facing o   Counter Bore Drill Bit
12. Move to the Fabrication Shop o   200m 1hr Forklift
13. Surface Grinding o   2hr Universal Tool Grinder

Table below represents Manufacturing Process Chart for Seat Base Die Guide Pins, Fasteners
S/N Description of Operation Oper’n Insp. Move Delay Storage Dist. Moved Time Req’d Equipment\Used
1. Requisition from Stores o   200m 0.5 h
Work Set up on Lathe o   DMG eco Turn 310 (CNC
2. Machine
1.2 h
Lathe)
Time to Engage, Tooling Set o  
3. Up
0.3 h
o   DMG eco Turn 310,
4. Cylindrical Turning 0.2
Indexable Cutter
o   DMG eco Turn 310,
5. Facing Turning 0.1
Indexable Cutter
o   DMG eco Turn 310,
6. Parting or Cutting Off 0.2
Indexable Cutter
7. Surface finishing o   3h Universal Tool Grinder
8. Move to the Galvanizing line o   100m
9. Galvanizing and Curing o   24h Zinc Plating Equipment
Table below represents Seat Base Mold Set Assembly
S/N Description of Operation Oper’n Insp. Move Delay Storage Dist. Moved Time Req’d Equipment\Used
1. Receive machined cavity , o  
core plates, fasteners , 150m 0.5 h Forklift
bushings and guide pins
2. Work Set up o   1h
3. o   Inspector 686 Bridge
Inspection of geometrical
5h Coordinate
tolerances and dimensions
Measuring Machine
4. Press Fitting of Guide Pins o  
0.5h Manual Hydraulic Press
Bushings
5. Press Fitting of Fastener o  
3h Manual Hydraulic Press
Bushing
6. Press Fitting of Sprue o  
0.5h Manual Hydraulic Press
Bushing
7. Press Fitting of Ejector Pin o  
2h Manual Hydraulic Press
Bushings
8. Assembly of all sub- o  
4h
assemblies
Table below represents Injection Molding
S/N Description of Oper’ Insp. Move Delay Storage Dist. Time Req’d Equipment\Used
Operation n Moved
1. Move assembled o 
mold to the Injection 200m 0.5h Fork Lift
Molding Shop
2. Mount the mold on o 
the Injection molding 5h Work Holding Crane
machine
3. Work Set up and o  Inspector 686 Bridge Coordinate
0.3 h
Trouble shooting Measuring Machine
4. Curing & Drying o 
2h Injection Molding Machine 260F2VII
Plastic Material
5. Preparation of o 
0.5h Injection Molding Machine 260F2VII
Cooling System
6. Injection Molding o 
0.25h Injection Molding Machine 260F2VII
Trials
7. Injection Molding of o  0.1 h per
Thermoplastics of thermo Injection Molding Machine 260F2VII
Seat Base plastic
8. Apply adhesive o 
bonding of the Seat 0.5 h
Rest Thermoplastics
9. Allow for adhesive o 
1.5 h
curing
10. Assemble Seat Rest o 
0.5 h Assembly Jig and Fixture
and Seat Base
11. Inspect the finished o 
Inspector 686 Bridge Coordinate
thermo plastic 0.35h
Measuring Machine
assembly
12. Package the seat o  0.3h per
thermo plastics thermoplastic

Table below represents Urethane and Foaming Process

S/N Description of Operation Oper’n Insp. Move Storage Delay Dist. Time Req’d Equipment\Used
Moved
1. Receive foam at LIL o 
Trim the foam to required
2. o  0.5 h Foam Cutter
shape
Apply stitching to the Heavy Duty Portable
3. o  1.2 h
urethane Sewing Machine
Assemble Urethane and
4. o  0.25 h
Foam
 Package the dressed
5. o  0.2h
cushion for transportation
Table below represents Support Frame Fabrication
S/N Description of Operation Oper’n Insp. Move Storage Delay Dist. Time Req’d Equipment\Used
Moved
1. o  1-2 weeks
Receive angle bars at LIL 136 km Truck
after ordering
2. Measure, Mark and Trim o  0.2 h Scriber and Band Saw
profiles
3. Assemble the trimmed o  0.5h
profiles
4. MIG weld the joints o 
according to assembly 0.5h MIG Welding Machine
drawings
5. Package the frame o 
according to modularized 0.5h
break down
6. Pre-Delivery Inspection of o  0.5h per seat Inspector 686 Bridge Coordinate
the Seat Items set Measuring Machine
7. Deliver seat thermoplastic, o 
frame and dressed cushion 8h Pallets
to KMC premises in Jinja
Table below represents Final Assembly
S/N Description of Operation Oper’n Insp. Move Storage Delay Dist. Time Req’d Equipment\Used
Moved
Inspect the delivered
1. items and Procurement o  136 km 2h Hand Held Dial Gauges
Control
Assemble the thermo
2. plastic onto the support o  0,8h Assembly Jig and Fixture
frame
3. Assemble the entire seat o  0.5 h Foam Cutter
Inspect the quality of the Heavy Duty Portable
4. o  0.25
assembled seat Sewing Machine
5. Deliver to the customer o  0.5h