Teach A Course - 3: Dcs Industry-Instrumentation

Teach a Course -3 PROCESS
INSTRUMENTATION
DCS INDUSTRY- INSTRUMENTATION

Sensors and Communication …
…. Products are the basis of Industrial automation
Products For all industries...

Process Hybrid Discrete
Cement & Glas
Metal / Mining
Pulp & Paper
Food & Bev
Automotive
Electronics
Chemicals
Oil & Gas

...and for all regions
Refinery
Pharma
Energy
Water
Process Process Industrial Industrial

Instrumentation Analytics Communication Power Products
 Flow  Gas Chromatography  Profibus, Profinet  Simatic Power Supplies
 Level  Gas Analytics  Industrial WLAN  Uninterruptable Power
 Pressure  Laser Analytics  Telecontrol SCADA Supplies
 Positioner  Emission Monitoring  Security Products  Powersupply Modules
 Weighing  System Integration  Industrial Identification
© Siemens AG 2010. All Rights Reserved.

Industry Sector
Portfolio Process Sensors s PS
Level Flow Temperature

Capacitance Ultrasonic Radar Ultrasonic Rack Head
Coriolis 2-wire
Portfolio Process Sensors PA

Clamp On
MID
Field HART
Panel
Pressure Positioners Weighing Software
Instruments
Electro Process Controllers SIWAREX Process
pneumatic Components Device
Manager
Weigh
Feeders Belt
Scales
Pneumatic Process Recorder

Portfolio Process Analytics s
PA
Gas Analytics Spectrometry

Series 6 Rack Mass Spec
Fidamat
Calomat
Series 6 Field
Oxymat
Laser
Ultramat 23
Spectrometry
Gas Chromatography System Integration

Maxum edition II
MicroSam MicroSam BTU
Exhaustgas Analytics
SIBENCH E-BOX
Technology

Automation and Drives
airy applications

Production of milk, cheese and yogurt s
The main production steps in the area of

milk, yogurt and cheese are:
milk delivery and storage

heat treatment like pasteurization, ESL-
and UHT-treatment, cream extraction,
yogurt, sour milk, curds and buttermilk,
and cheese production
Typical measurements are :
 Temperature
 Flow
 Pressure
 Level

Measurements at milk delivery s
Point level:
Sitrans LVL
Level:
- Hydrostatic:
Sitrans P300
- Radar:
Sitrans LR200
- Ultrasonic:
MultiRanger 100/200
with Sensor XCT 8
Flow:
Sitrans FM MAG 1100F
Pressure:
Sitrans P300
Temperature:
Pt100 with Sitrans TH
or Sitrans TR
Positioner:
Sitrans PS2

Hygienic Design s
 Construction with aseptic process

connections and free of dead pockets
 Suitable for CIP and SIP
 Resistance to dust and moist
 Hygienic design for product related

surfaces
 FDA approved materials

Measurements at pasteurization s
Point level:
Sitrans LVL
Pressure:
Sitrans P300
Flow:
Temperature:
or Sitrans TR
Positioner:
Sitrans PS2

Pressure - Hygienic connections s
SITRANS P SITRANS SITRANS P

Compact P300 DS III
Process connections - Pressure
Front flush G1"
Aseptic G1"
Conical G1/2" (metal to metal)
Clamp ISO 2852/DIN 32676/TriClamp X X X
IDF ISO 2853 X X X
Milk pipe connection DIN 11851 X X X
Aseptic milk pipe connection DIN 11864 X X X
GEA Tuchenhagen-Varivent X X X
SMS X X X
DRD flange X X X
King Gage
Anderson short/long
Rosemount tank spud

Measurement at standardization s
Flow (mass) and density:

Sitrans FC MASS2100
Flow (volume):
Pressure:
Sitrans P300
Temperature:
or Sitrans TR
Positioner:
Sitrans PS2

Measurements at milk storage s
Point level:
Sitrans LVL
Level:
- Hydrostatic:
Sitrans P300
- Radar:
Sitrans LR200
- Ultrasonic:
MultiRanger 100/200
with Sensor XCT 8
Flow:
Pressure:
Sitrans P300
Temperature:
or Sitrans TR
Positioner:
Sitrans PS2

Measurements at milk filling s
Point level:
Sitrans LVL
Level:
- Hydrostatic:
Sitrans P300
- Radar:
Sitrans LR200
- Ultrasonic:
MultiRanger 100/200
with Sensor XCT 8
Flow:
Pressure:
Sitrans P300
Temperature:
or Sitrans TR
Positioner:
Sitrans PS2

Measurements at cheese production s
Point Level:
Sitrans LVL
Level:
- Hydrostatic:
Sitrans P300
- Radar:
Sitrans LR200
- Ultrasonic:
MultiRanger 100/200
with Sensor XCT 8
Flow:
Pressure:
Sitrans P300
Temperature:
or Sitrans TR
Positioner:
Sitrans PS2
Weighing:
Siwarex

Remote temperature measurement s
User friendly unique selling points
Sitrans TR - Diagnostics-LED
 Quick check at a glance
 Multicolor – green – flashing red– permanent red

Measurement at yoghurt production s
Point level:
Sitrans LVL
Level:
- Hydrostatic:
Sitrans P300
- Radar:
Sitrans LR200
- Ultrasonic:
MultiRanger 100/200
with Sensor XCT 8
Flow:
Pressure:
Sitrans P300
Temperature:
or Sitrans TR
Positioner:
Sitrans PS2
Weighing:
Siwarex

SIMATIC PDM s
Process Device Manager is a consistent,

manufacturer independent software tool for the
operation, configuration, parameterisation,
maintenance and diagnosis of intelligent field
instruments based on the leading EDD-standard

SIPART DR
Controllers for different tasks
s
SIPART DR19: unique

sets standards in its class
SIPART DR20: approved
SIPART DR21: convenient
for all standard applications
SIPART DR22: universal
for two control-loops
SIPART DR24: genius
freely programmable
control unit
 more than 200.000 units

with field experience

s
What‘s SIPART DR ?
Types of controllers
Types of controllers SIPART DR closed-loop
Closed-loop basics controllers for process
engineering
Input structures
Main operational locations:
Output structures
• Chemical industry
Options • Food industry
Software
• Petrochemical industry
• Machinery- and installations
Catalog MP31
Seldom or not realized applications:
Logistics
• Building service control
PID Solutions • Technics for plastic material
(esp. Injection moulding)
• Simple temperature controllers

s
Actual models of SIPART DR
Types of controllers Characteristics:

DR24 DR22 DR21  Unique front design
Closed-loop basics
 Unique control panel
Input structures DR19  same option modules for all
controllers
Output structures
Options
Format 72 x 144 mm 96 x 96 mm
Software
Catalog MP31 SIPART DR19 / DR21 / DR22

 Different control-loop structures configurable
Logistics  Selection of functions via structure switches
 Factory settings: Fixed controller with PI-behavior
PID Solutions
SIPART DR24
 Function blocks, free programmable
 Factory settings: no functions

s
Design concept
Closed-loop basics
Closed, compact housing
Input structures - Front IP 64
- Housing IP 30
Output structures - Plugs IP 20
Options
Connection of field signals
via plug-in screw terminals
Software
Power supply
Catalog MP31
- AC 230 / 115 V
- UC 24 V
Logistics
Extension of in- and outputs
via option modules
PID Solutions

s
Closed-loop basics
Components of a closed-loop:
Closed-loop basics
• Controlled system
Closed-loop basics • Controller
Input structures • Transmitter
• Actuator with positioner
Output structures
Process variables:
Options • x: Measured variable (PV)
• w: Setpoint (SP)
Software • y: Output (OUT Y)
• z: Disturbance
Catalog MP31
• xd = w - x (control difference)
Logistics
Examples for
closed-loop systems:
PID Solutions
• Temperature
• Flow
• Level
• Pressure

s
Controller structure SIPART DR19 until DR22
Input circuit (Project planning)
 Fixed point- / Slave- / Three-component- / .....
Closed-loop basics
Closed-loop basics
Input structures Control algorithmus (Commissioning)

 P- / PI- / PD- / PID- controller
Output structures
Options
Output circuit (Project planning)

Software
 C-controller (current in mA)
 S-controller / Two-Step-controller (Relays / BO 24 V)
Catalog MP31
Logistics C-Controller
SP O
I xd Y
PID Solutions PV1
N
PID U S-Controller
PVn T Two-Step-Controller

s
Theory of dynamic performance
Types of controllers PID - closed-loop algorithm:

Describes the reaction of the controller to a
Closed-loop basics
Closed-loop basics change of the closed-loop difference Xd
Input structures  Step response
Output structures • P-controller (simple applications, permanent

P control-loop deviation) for level
Options • PI- controller (higher applications)
for pressure, temperature, flow (most often
Software used)
PI • PID- controller (higher applications)
Catalog MP31 for pressure and temperature
Logistics
PID Solutions
PD PID

s
Input structures of SIPART DR (1)
Types of controllers Steam

W
Fixed setpoint controller:
Y
Closed-loop basics DR21
• The setpoint is set to INTERNAL-mode
X inside the controller
Input structures J
Input structures T
Output structures Product
Options
(SIPART DR: all types; factory setting)
Software
Steam
W Slave- / Cascade-controller:
Catalog MP31
Y
W Y
DR21 • A slave controller gets its setpoint from
DR21
external sources (ex. from master
Logistics X
X
controller)
P J
J T • Switch between setpoint INT/EXT to
PID Solutions
separate the cascade
Product
• As master controller, a fixed setpoint
controller is used
(SIPART DR: all types)

s
Steam
Three component controller:
Closed-loop basics (water level- or boiler drum level controller)
X3
Input structures P
Input structures J • Basic structure of fixed setpoint controller
Output structures X1
• main control variable:
L
J - water level x1
Options • Disturbance:
- water entering x2
- volume of steam x3
Software P X2
J • Input circuit:
x = x1 · c1 · ( x2 - c2 · x3 + c3)
Catalog MP31
Logistics DR22
PID Solutions Y
Water
(SIPART DR: Types DR19 / DR21 / DR22 / DR24)

s
Ratio controller:
Closed-loop basics
• Given value of Setpoint-ratio Wv , optional from internal or external
sources
• Display of setpoint ratio Wv or actual ratio Xv
Input structures
Input structures • Target position for x1: x1 = x2 · v + c (x2 = leading value)
Output structures
Wv
Options
Y
Software DR21
X2 X1 Oven
Catalog MP31
J J
Logistics P P
PID Solutions Gas
Air
SIPART DR: all types

s
Output structure of SIPART DR
 C- output: Continous controller (output 0/4 until 20 mA)
Closed-loop basics
(pneumatic drives, power converter, ... )
Input structures  S- output: Three position controller (binary output or relays)

(motor drives)
Output structures
Output structures
 with internal feedback
Options
 with external feedback
Software  S-output: Two position controller for Heating / Cooling (BA or relays)
(Direct heating / cooling, ex. oven, ... )
Catalog MP31
Logistics
 Select output via structure switch
PID Solutions
 S - output: Relays inside the controller (DR19/21)
or external coupling relays

s
Siemens Milltronics
Weighing Technology
Weighfeeder
- Series
& Appliations

Static Weighing of Blending Tanks

Industry Marketing
Chemical Industry
 SIWAREX M Scale parametrization with

SIWATOOL PC/ RS232
SIWAREX M
Coarse stream/ fine stream
SV CPU 314 IFM
PS 307 CPU 314 SIWAREX M
SIEMENS
2A
SIMATIC SIMATIC
S7-300 S7-300
X 2 X 2 X2 X2 X 2
1 3 1 3 1 3 1 3 1 3
6ES7307-1BA00-0AA0 6ES7 314-1AE01-0AB0 7MH4553-1AA41
MPI Bus
mixer
SIMATIC OP17
F1 F2 F3 F4 F5 F6 F7 F8
K1 K2 K3 K4 K5 K6 K7 K8
SHIFT
K9 K10 K11 K12 K13 K14 K15 K16

HELP
7 8 9 0 ESC
A B C
4 5 6 +/- ACK
D E F
3 2 1 . SHIFT HELP
INS
ENTER
DEL
Setting setpoint with

OP17
JB
Junction box

Static Weighing of Blending Tanks

Industry Marketing
Chemical Industry  SIWAREX in SIMATIC PCS 7

s
Typical weighfeeder system
Remote
4-20 mA 4-20 mA
set point Rate
Remote output
Pulsed
totalizer
5 Programmable
Can be cascaded for
relays
proportional blending
Speed sensor operations.
Motor VFD
or 4-20 mA
SCR
(PID)
Load cells

s
Weighfeeder components
 Load cells, speed sensor and endless belt

 Tensioning device
 Belt scraper, electric motor and speed reducer
 VFD or SCR motor speed controller
 Integrator with optional PID controller
 Safety devices such as pull switches, guards and belt tracking switches
 Structural steel frame
 Head-tail pulleys

s
Weighfeeder components side view
Inlet/Material Shear Gate Load cell

Skirt Boards
Screw Outlet
take up
Flange
Bearing
Pillow Head Pulley

Block
Idlers Supports
Bearing Scraper
Tail
Pulley
Options not shown: Return Plow

Tracking Switches

s
Weighfeeder components front view
Belt
Belt Removal

s
Milltronics series 800

s
Series 800

s
Series 800 specifications
 Rate – 5 to 80 tons/hour
 4.5 to 72 tonnes/hour
 Belt width - 18 to 42 inch
 2 hp motor or less
 Belt speed - 1 to 40 ft/min (0.005 – 0.20 m/sec)
 Epoxy painted mild steel
 CL inlet to discharge – 63” (1600 mm) standard, custom lengths available

 Medium industrial duty
 2 inch flanged wall size (max.)

s
Milltronics series 1200

s
Siemens Milltronics
Weighing Technology
Belt scales
- Function
- Scales
- Speed sensors
- Integrators

s
Belt Scale Basics
Load
Function (kg/m)
α
Rate / Load
V(m/s) Totalizer
Alarmoutput
R (t/h) = L x V

s
Parallelogram load cell operation

 The parallelogram design
enables the cell to reject
horizontal forces.
 Weight is transferred from

the load sensor (idler) to
the load cell (reactor) in the
vertical plane only.
 The mechanical stop

provides overload
protection up to 300
percent of rated load cell
capacity.

s
MSI - Milltronics Single Idler
Heavy-duty single idler scale for process and load-out control
 accuracy +/- 0.5 % between 20 and 100 % of max. rate (Turndown 1:5)
 mild steel or stainless steel design
 Unique parallelogram
load cell design
 Unaffected by uneven
product loading
 ATEX II 2D Approval

s
Parallelogram Loadcell Design
Weigh idlers “float” with respect to other idlers allowing them to transmit material
“load” directly to belt scale suspension.
Suspension applies the force to load cell (s) which generates an electrical signal
proportional to loading on the belt.
Load Load
Overload Protection

s
Typical applications
MSI, RBSS, BW100
Truck loading, 700 t/h
MSI, MD256, BW500 DP

Blending of dog food, 15 t/h

s
Typical applications
Weighfeeder
Retrofit MSI, RBSS, BW100
Ceramics, Blending
in roof tile production

s
MMI - Milltronics Multi Idler
High precision 2 idler scale
 accuracy +/- 0.25 % between 20 and 100 % of max. rate (Turndown 1:5)
 mild steel or stainless steel design
 Unique parallelogram load cell design

 Unaffected by uneven product loading
 Accurate operation at high belt speed
 ATEX II 2D Approval

s
MMI - Milltronics Multi Idler
Typical applications:
3x MMI, RBSS, BW500 DP
Internal control for big bags;
washing powder, ca. 25 t/h
3x MMI, RBSS, FTC

Inventory in a
cement plant, 230 t/h

s
PS2 Weighing Technologies – MSI Approvals
General Safety Approvals Approvals

 CE, IP65
Hazardous Area Approvals

 FM/CSA Class II, Div 1, Groups E,F,G and Class III
 ATEX II 2D

s
PS2 Weighing Technologies – MSI
Legal for Trade approvals
 NTEP (MMI) – US Market
 Measurement Canada – Canadian Market
 CMC – Chinese Manufacturing Certificate MC
 SABS (MSI) – South African Market
 OIML(MID) – European Market (Pending)

s
Speed sensor components
Bend Pulley
Speed
Sensor

s
Integrators
Milltronics BW100
 Power Supply 115/230 VAC
or 24 V DC or 12 V DC
 Analog output 0/4 - 20 mA
 1x Relay-, 2x Totalizer-output
Milltronics BW500
 Power supply 115/230 VAC
 Analog output 0/4 - 20 mA
 5x Relays-, 2x Totalizeroutput
 5x digital I/O
 PID-Control with opt. I/O card
 SmartLinx-Communication (opt.),
f.e. ProfiBus DP

s
Siwarex FTC
Features
 Measurement with high resolution of 16 million parts
 Sample rate internal / external: 400 Hz / 100 Hz
 Modules can be exchanged without readjusting the scale
Functions
 Software for belt scales, weighfeeders and DSF
 Theoretical adjustment possible
 Conveyor angle correction from –30° up to 30°
 Linear adjustment characteristics through 5 coordinates
 Predictive diagnostics with loadcell impedance check
 Diagnostics buffer for the last 100 messages

s
Siemens Milltronics
Weighing Technology
Solids Flowmeters
- Function
- Series
- Applications

s
Solid flowmeters
Solids flowmeters measure a continuous stream of dry granular solids.
The material stream impacts a sensing plate. The weighing mechanism reacts
only horizontally to the impact force. The reaction is converted to an electrical
signal and transmitted to an integrator.
Flowguide
Enclosure
Sensing Head
Sensing plate

s
product portfolio
SITRANS WF: LVDT OR Load cell
WF350
WF340
WF250
WF330
WFS320 WF200
WFS300
WF100

s
Solids flowmeter portfolio

Max. material temp.
232ºC
150 ºC
WF300 WF350
65 ºC WF200
WF250
WF100
40 200 300 500 900 t/h

Max. capacity

s
Sensing Heads ILE
Function
The design prevents vertical movement of the

sensing plate forcing a horizontal reaction to the
impact of flowing material.

s
Siwarex FTC
S7 integrated solution …
LVDT
SF500
OR
0 - 45 mV
DC signal
0 - 0.75 V
AC signal
LVDT Conditioner Card
FTC

s
Siemens Weighing Technology
Process Protection
- Motion Control
- Acoustic Sensing

s
Theory of Motion Sensing
Milltronics probes use the principle of

Faraday’s Laws of Electromagnetic Induction.
- When a ferromagnetic object crosses a magnetic field, the lines of flux

distort, generating a voltage.
- The voltage created is proportional to the strength of the magnet, the number
of wire turns in the coil and the speed of the ferrous target through the flux
lines.
- The generated voltage is also inversely proportional to the square of the
distance between the target and the probe.
The shape of the target generally becomes important when monitoring low
velocities or across large gaps.

s
When a ferromagnetic object crosses a magnetic field, the lines of flux distort,
generating a voltage.
This pulse is pre-amplified and converted to a current pulse.
MSP-12 Probe
Target
Current
Magnetic Output
Field
Distortion of Current
Magnetic Output
Field

s
Function

s
The Probe
The Secret is in The Probe
The probe’s heavy duty magnet

detects across a gap of up to 100 mm
(4 inches)!
The probe is gasketed for a liquid and
dust tight seal.
 A locknut and flange is provided for
easy installation and adjustment.
Milltronics probes can use the same
conduit or armored cable as the drive
motor and control wiring

s
MFA – 4P
Integrator for MSP probes
Motion Failure Alarm

 Detects ferrous object movement
 Provides under or overspeed alarm
 Protects plant machinery from damage
Key Features
 Rugged, reliable, and proven design
 Up to 100 mm sensor / target gap
 Avoids target contact damage
 Eliminates need for magnetic targets

s
SITRANS AS 100
Solids Flow Sensor
 Monitors acoustic emission

 For high / low flow detection
of powders and granulars
 CU 02 control unit provides:

- 2 alarm / control relays
- 4 - 20 mA output
 Without process invasion

or material contact
 CSA and ATEX approvals

s
Ambient vs Induced Acoustic Energy
Background
Noise
AS 100
Amplitude
Detection Band
Impact and Friction
Related Sources
0 100 200 300

Frequency (kHz)

s
SITRANS AS 100
System Features & Benefits
Reliable High/Low Flow Detection

- Ignores ambient noise / vibration
- Selectable sensitivity
System Integration Ease

- Simple mounting / wiring
- Front panel LCD / keypad
- 4-20 mA, 2 programmable relays
Low Maintenance
- Non-invasive
- One-time calibration

s
Applications
Plugged Chute Detection
 Flow / no flow detection

 Blockage detection
reliability improvement
Previous
Screw
Probe
Conveyor
Rotary
Feeder
Pneumatic
Conveyor

s
Applications
Silo Filter Automation
 Flow / no flow detection

 Filters automatically start when Reverse
filling begins and stop when filling SITRANS AS 100 Jet Filters
ends
Silo
Tanker
Air In:
1.05 Bar
(15psi)

s
Applications
Horizontal Ball Mill Feed Alarm
 Free falling gypsum powder

 Detects feed stoppage
SITRANS AS 100
 Alarms on blockage
Ball Mill
Impact
Plate

s
Applications
Pneumatic Line Monitor
 Finish cement transport to blending operation

 Detects fan operation
 Detects material presence
 Alarms on absence of either
Bin
Cyclone
Rotary
Feeder
Fan
SITRANS AS 100

MAXUM edition II
Process Gas
Chromatography
MAXUM edition II
Process Analytics on Tour

Historical Development
Process Gas From First GC to MAXUM edition II !
Chromatography
MAXUM edition II
1979 P300 1989 PGC302

1958 L50
1984 Advance 1998 Advance MAXUM

1978 Optichrom 2100 Optichrom
Historical Development
Process Gas
Chromatography  SIEMENS - competence in
Process Chromatography
MAXUM edition II
 45 years experience
 More then 15800 analyzers

delivered
The most powerful and versatile

Process GC ever !
MAXUM edition II !

How does Chromatography works?

Process Gas
Chromatography Liquid concentration
Stationary phase
MAXUM edition II Molecule B
Low temperature
Molecule A
High temperature Carrier gas
Gas concentration
principle of Raoult
System in balance


Process Gas
Chromatography Injector Seperation column Detector
MAXUM edition II
I D
Stationary phase attached to the surface
Carrier gas (only for transportation)

speed
Molecule A Carrier gas
Molecule A
Molecule B Molecule B
System in move


Process Gas
Chromatography Molecule B
MAXUM edition II Molecule A
Injector seperation column Detector
I D

Unlimited Analytical Solutions in...

Process Gas
Chromatography Refinery Natural Gas Industry
 Crude Distillation  Absorption Gas Plants
MAXUM edition II  Catalytic Reformer  Expander Gas Plants
 Aromatic Fractionnation  NGL Plants
 HF Alcylation  BTU of Natural Gas
 Sulfuric Acid Alcylation
 Isomerization (Pentane, Butane)
 Hydrotreater / HDS Chemical Industry
 Gasoline Blending  Fertilizer
 Cracking Processes  Chlorine Alcaly Plants
 Desulfurization Unit  Caprolactame
 VCM Plants
Petrochemical Industry  Acrylic Acid Plants
 Methanol Plants  Polystyrene Plants
 Ammonia Plants  Ethylene Oxide Plants
 Ethylene Plants  Fatty Acids, Paraffines,
 Polypropylene Plants  Air Separation Plants
 Sulfur Recovery Plants  Coke Oven Plants
 LPG

Summary – MAXUM edition II

Process Gas
Chromatography The MAXUM edition II Process GC platform offers:
MAXUM edition II
 Wide range of oven capabilities
allowing optimal solution for each environment and application
 Multiple detector and valve options
for best analytical solution
 Modern modular smart electronics, local panel and remote
workstation
for fast, easy maintenance and control
 Powerful software
for better results
 Extensive local and remote I/O’s and serial links
 Multiple network capabilities
for remote maintenance and secure data-transfer
 Unlimited Analytical Solutions
using the worlds largest application database
 Large, experienced global support team

Sensors and Communication
Sipart PS2 – Extended Diagnostics

Siemens
A&D SC PS1 MS
Diagnostic Functions
Realisation
Partial Stroke Test (PST)
Discussion


Siemens New Diagnostic Functions
A&D SC PS1 MS
 Friction and clogging of a valve
Realisation

 Pneumatic leakage (e.g. tear in actuator membrane)
Discussion
 Growing deposits in a pipeline or tear of valve plug (for K-process)
 Wear and tear of valve seat or valve plug
 Deposits or incrustations on valve seat or valve plug
 Stiction of stuffing box
 “Partial Stroke Test“ for open/close valves (e.g. safety valves, ESD)
 “Partial Stroke Test“ also for control valves


Siemens
A&D SC PS1 MS
Realisation
Discussion


Siemens Actual status will be messaged online and gradually:
A&D SC PS1 MS
Diagnostic functions   no messages (failure free operation)

Realisation
Partial Stroke Test (PST)   maintenance request

Discussion
  urgent maintenance request
  (imminent) armature failure
 Grading between messages with easy parameter

selection
 Modification of “sensibility“ (severity) of the grading is possible by
user


Siemens
A&D SC PS1 MS  No hardware modification, therefore downward compatibility
Diagnostic functions  Free allocations of alarm outputs as well as the malfunction message
output for stoplight status (alarm-module)
Realisation

 Alarm indication at display
Discussion
(OK, no request for maintenance)
maintenance required
urgent maintenance request
(imminent) amature failure


Siemens
A&D SC PS1 MS  Extended diagnostics OFF
Diagnostic functions
Realisation
Partial Stroke Test (PST)  Extended diagnostics ON 1

 via alarm output
Discussion
 Limit A1 and A2
 Extended diagnostics ON 2
 via limit A2
 Limit A1
 Extended diagnostics ON 3
 via limit A2
 via limit A1


Siemens Parameter table
A&D SC PS1 MS
Parameter Parameter
Diagnostic functions No. description
Realisation
C Pneumatic leakage 1 2 4 8
Discussion Caking of a pipe

P 1 1,3 1,6 2
Average value of position
d Stiction of stuffing box 1 3 10 30
Zero offset
F (Wear of valve seat or plug 0,2% 0,3% 1% 3%
- deposits on seat or plug)
Exceeding temperature
J <60°C 70°C 80°C 90°C
(Mainboard SIPART PS2)
L Exceeding stroke counter <7.000.000 7.000.000 9.000.000 10.000.000

Process Instrumentation and Analytics
SIREC Display Recorder

SIREC D
Display Recorder
Introduction
Introduction
Recorder - Technology
Device family
Features
Software
Summary
Catalog MP20 -addition
Logistics

Changes in the Recorder-Market

SIREC D
Display Recorder
SCADA &
Introduction Display DCS
Recorder Solutions
Recorder
Recorder -- Technology
Technology
Device family
Features Replacement of
Software paper recorders
by
Summary
Logistics PC based
Data Logger Solutions

SIREC Display Recorder – Product Overview

SIREC D
Display Recorder
SIREC Display Recorder
Introduction
Device family
Features
Software
Summary
Logistics SIREC DS SIREC DM SIREC DH

Format 144 x 144 Format 144 x 144 Format 300 x 300
6 Inputs 8 / 12 / 16 Inputs 24 oder 32 Inputs

SIREC D Server Network Topology

SIREC D
Display Recorder
SIREC D
Server Pro Hub
Introduction  Hub
Database
Recorder - Technology Comm Server
Server
D Hub
Device family
:
Features Customer
LAN Ethernet
Software
Software 10BaseT
Summary
: :
SIREC D
Server Client Hub
Logistics
SIREC D
Server client SIREC D
Server client

Software - SIREC D- Designer

SIREC D
Display Recorder
Only for SIREC DH and DM
 Customer specific displays -
Mass Customisation – infinate
variety
Introduction  Reproduce various display
combinations in the control room
such as
Device family  Trend display
 Digital display
Features
 Bargraph
Software
Software  Bitmaps
Summary  Digitalized picutres
 Mimics using the photo of
process, e.g. to insert a digital
Logistics value or a bargraph. (only for
SIREC DH)
 Delivery on CD;
Connection required

SIREC DS - DM - DH - Summary
SIREC D
Display Recorder
SIREC D Display Recorder offers:
 Fast scanning - 100/200 ms scanning
Fast trend display - to 12.000 mm/h
Introduction  Fast start-up from power on
Recorder - Technology  Larger internal RAM memory - 4 / 8MB
Large storage capacity - PC Cards to 2048 MB
Device family
intelligent Data reduction - Data storage with
Features „Fuzzy Logging“
Software  Safer password protection - 4 levels ; 10 Users
Summary
Large Data security - Binary encoded data
Summary
 Large flexibility - individual Displays through
Catalog MP20 -addition Sirec D Designer
Logistics  High innovative - Web and WAP enabled;
Email; SMS
 Efficient Software Tools - SIREC D Software package

Teach A Course - 3: Dcs Industry-Instrumentation

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Teach a Course -3 PROCESS

DCS INDUSTRY- INSTRUMENTATION

Products For all industries...

Cement & Glas

Food & Bev

Oil & Gas

Process Process Industrial Industrial

© Siemens AG 2010. All Rights Reserved.

Level Flow Temperature

Portfolio Process Sensors PA

Pneumatic Process Recorder

DCS INDUSTRY- INSTRUMENTATION

Gas Analytics Spectrometry

Gas Chromatography System Integration

MicroSam MicroSam BTU

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

The main production steps in the area of

milk delivery and storage

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

 Construction with aseptic process

 Suitable for CIP and SIP

 Resistance to dust and moist

 Hygienic design for product related

 FDA approved materials

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

SITRANS P SITRANS SITRANS P

DCS INDUSTRY- INSTRUMENTATION

Flow (mass) and density:

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

Process Device Manager is a consistent,

DCS INDUSTRY- INSTRUMENTATION

SIPART DR19: unique

 more than 200.000 units

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

Actual models of SIPART DR

Types of controllers Characteristics:

Catalog MP31 SIPART DR19 / DR21 / DR22

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

DCS INDUSTRY- INSTRUMENTATION

Controller structure SIPART DR19 until DR22

Input structures Control algorithmus (Commissioning)

Output circuit (Project planning)

DCS INDUSTRY- INSTRUMENTATION

Theory of dynamic performance

Types of controllers PID - closed-loop algorithm:

Input structures  Step response

Output structures • P-controller (simple applications, permanent

DCS INDUSTRY- INSTRUMENTATION

Input structures of SIPART DR (1)

Types of controllers Steam

Output structures Product

(SIPART DR: all types)

DCS INDUSTRY- INSTRUMENTATION