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The TLE 7/8 – AFA (Food/Fish Processing) Activity Sheet will help
you facilitate the leaching-learning activities specified in each Most Essential
Learning Competency (MELC) with minimal or no face-to-face encounter
between you and learner. This will be made available to the learners with
the references/links to ease the independent learning.
Processing raw materials like fish involves several activities from start to
finish. These activities must be done in an orderly manner. The following are the
activities involved in processing fish:
1. Receiving. This is when the raw materials are sorted and graded according to
their size, species, and quality. Segregation of suitable raw materials from
unsuitable ones are done in this activity.
6. Labeling. Any form of attachment to the products that gives the correct
information regarding it. It maybe a tag, picture, brand, trademark or other
description that tells about what the product can offer.
Signs and Symbols Used in a Layout Plan for Fish Processing Activities
The nature of food processing activities done greatly affects how resources
should be physically arranged inside the food processing area. Therefore, prior to
planning the food processing area or factory layout, a flow chart of the food
processing activities involved should be prepared first.
A flow chart is a diagram that uses graphic symbols to depict the flow of a
process or activity. It is sometimes called as flow diagram. There are several
symbols that can be used in making a flowchart but the following are some of the
basic signs and symbols used to depict fish processing activities.
Preparing
(Washing, Eviscerating,
Cutting, Brining,
Pre-Cooking)
Processing
eparing
Storing
Packaging
Labeling
Interpreting Food Processing Room Layout Plan
1. The layout should be arranged so that raw material and finished produce
are kept apart, thus avoiding the possibility of cross-contamination.
2. Processing after a cleaning or washing operation should be kept apart
from pre-cleaning processes.
3. The layout should ensure that drainage is always away from the finished
product and other clean areas.
4. Separate the “Wet” from “Dry” areas to properly identify the proper
operations involved in doing specific tasks. Washing, icing, processing
by the use of machines are to be placed in one area while weighing,
packaging, and labeling should be on the other.
5. Make sure that the layout is designed to minimize time and motion in
doing a specific task. This includes how equipment are easily access
for effective cleaning and maintenance.
6. Equipment using refrigeration should be sited so that a common plant
room can be used for machinery which is not an integral part of the
equipment.
7. Delivery and dispatch of raw material and finished goods should be kept
separate to avoid contamination and also traffic problems.
1. Economies in Handling
Cost on handling materials can be cut down by planning a
layout that taking long distance movements is avoided and specific
handling operations are eliminated.
5. Avoidance of Bottlenecks
Bottlenecks refer to any place in a production process where
materials tend to pile up or are produced at a lower speed than the
previous or subsequent operations. Bottlenecks are caused by
inadequate machine capacity, inadequate storage space or low speed
on part of the operators. The results of bottlenecks are delays in
productions schedules, congestion, accidents and wastage of floor
area. All these may be overcome with an efficient layout.
Signs/Symbols Interpretation
Processing Area. The area that is intended for
1. processing food and packaging finished
products.
Trimming Area. This is the area where raw
2.
AREA
materials such as fish are being trimmed, cut
or sliced.
3.
Storage Area. The area where processed food
are stored for subsequent distribution.
1. Directions / Instructions:
2. Exercises / Activities
Activity 1
4.
d. It indicates that the process in
d. Off-page one page of a flowchart is
Connector connected to a process on another
page.
5. e. Arrow Lines
e. It indicates an inspection point.
Activity 2
What’s next?
Direction: In a one whole sheet of paper, create a flowchart of the steps in the
manufacture of smoked bangus using different symbols.
Procedure:
1. Securing of raw materials
2.Preparing the raw materials
a. splitting
b. brining
c. pre-cooking
d. drying
3.Smoking
4.Cooling
5.Packaging
Activity 3
Plan it Out
Direction: In a separate sheet of paper, draw a layout plan of using the different
symbols that can be used in making a layout plan. This activity will be rated
according to the rubrics that follow. The layout plan should have the floor
dimensions of 9 m x 7 m. The layout should include the following items:
V. Reflection:
1. A flowchart is defined as
______________________________________________
___________________________________________________________________
_.
Some off the symbols used in making a flowchart are
___________________________________________________________________
___________________________________________________________________
___________________________________________________________________
_____.
___________________________________________________________________
_
______________________________________________________. When
planning making a layout plan for a food processing room, one
should consider two major aspects and these are ___________ and
___________.
3. The layout should be arranged in such a way that raw material and
finished produce are kept apart because
______________________________
____________________________________________________________________
_.
____________________________________________________________________
_
____________________________________________________________________
_.
Activity 1
Col. B Col. C
1. e , c
2. d, d
3. a, e
4. b , a
5. c , b