Professional Documents
Culture Documents
Declaration
We hereby declare that this report paper submitted to Jimma university institute of
technology, Department of Civil Engineering is our original work. It was prepared and
submitted to the department as final internship report. It was written by using the guide
lines which was given to us by University Industry Linkage (UIL) office, and describes
our full-time internship experiences in the company BamaCon engineering plc, under
construction projects of TF house rent and construction S.C at Addis Ababa. The
matter embodied in this report has not been submitted to any other university or
institute. This paper is our original work and has not been presented before.
ACKNOWLEDGEMENT
First of all, we would like to praise ALMIGHTY GOD for his merciful and endless
guidance and who gave us strength to work on this internship report and complete it
successfully.
we would like to thank Jimma University institute of technology for giving the chance to
take part in the internship program to upgrade our theoretical knowledge as well
practical skills. And also, we would like to express our gratefulness to Mr. Advisor. who
has not only taken the time and trouble to read this report, but also who has been for
sacrificing his time to advise us, check our progress, giving a guiding light and
monitoring in our practical work to make the internship program successful and
fruitful.
We would also like to forward a genuine thanks to BamaCon engineering plc, for
giving an opportunity to improve our skills and to the staff, for their irreplaceable role
in giving us sufficient information in all of their abilities. We appreciate the willingness
and assertiveness of the workers to help us what they want to know. Without their
support, the internship would not be beneficiary as it has to be.
We would like extend our sincere gratitude and appreciation to all of the participants
who helped us during our internship, the Project manager, Mr. Yishak. Special thanks to
Mr. Kassahun, Mr. Tsegaye and Mr. Solomon our supervisors at site for the continuous
follow up and sharing of their knowledge and experience. Mr. Abubakar (office
engineer) for his friendly advice. we also want to thank Mr. Yosef, Mr. Henock and Mr.
Amanuel for their brief descriptions on the activities performed. Finally, Special thanks
to all our families, friends, and colleagues who endured the completing stage of the
internship. Thank you all for your love, assistance, support, continued encouragement
and having faith on us when we were doubtful about our ability to complete this
internship report.
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EXCUTIVE SUMMARY
This internship program creates a joint relationship between the university and the hosting
company. These relationships basically focus on how engineering students are performing the
knowledge and the skill which grasp from the university and applied on practical aspect on
the hosting company.
This report presents our overall three-month internship program experience, including each of
the tasks we have performed on site and in the office, as well as the experience, knowledge,
and skills we have gained through this program. It also explores the brief history;
establishment, status, mission, level, organizational structure and services of BamaCon
engineering plc, which has been receiving and training us.
In our three months stay on this project we have been working and learning as site Engineer.
We have been working on quality checks for different parts of structure and material.
Furthermore, we were working on some office works. We did quantity analysis for different
construction materials, structural elements like foundation, slabs, stairs, walls, beams and
columns. We developed our theoretical skills and practically skills. We were also introduced
to the real-life application of the knowledge we acquired in university.
Generally, this internship report will give an overall work experience we had performed and
the learning attained from performing specific tasks while working in a professional
environment.
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CHAPTER ONE
INTRODUCTION
And the result has been a firm with a work force that can take on any challenge in the form of
a construction job.
With respect to capacity in terms of equipment, while acquisition of major machinery has
been dictated by the need to satisfy the regulatory body’s (ministry of infrastructure’s)
capacity requirements, special emphasis on equipment that are specifically, appropriate to
BamaCon Engineering’s own method of construction were also sought and acquired.
Hitherto, financial capacity has always been commensurate to the cash flow requirements of
the projects. This has been partly due to the firm’s good credit record with clients, insurance
companies, banks and construction material suppliers perhaps the most important creditors to
any construction firm.
Looking back, the path BamaCon Engineering PLC traveled over the last years seems to be a
path of initiation for the competitive challenges of the third millennium.
o Multi-Purpose Building
Hotel buildings
1 Saromaria Hotel Ato Alemayehu 720 days 100
Nigussie
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Apartment
1 Apartment-A. A EneTsehaye Zemui 300 days 100
Factory buildings
1 Factory- B IHRAK Int. PLC 240 days 100
Office building
1 G+3 Office Rwanda Embassy 365 days 100
In addition to the above, the company is also providing construction service as a contractor
for various projects. More than 35 projects are currently underway, including the TF hosing
rent and construction share company project, which we have been monitoring our internship
program regularly. Some of currently underway project which we visited are listed below.
CHAPTER TWO
The first month was the core of our internship program. We observed and managed different
operations directly relating to our theoretical knowledge and gave us a great experience about
the site works. Other important things we have acquired during our first one month were to
make ourselves being familiar with the local construction terms used in the site.
Every company has its own different working sections to accomplish all the required tasks.
All the sections are organized in such a way that to fulfill the objectives of the company. The
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same thing is true in the company we visited. We have observed three main sections, which
were working together for the success of the company. These were:
1. Administration Section
2. Technical section
1. Administration Section
This is a section where the manager of the company is working. It is a chief of both the
office engineer and site engineer sections. It controls all managerial and financial activities of
the company. It also coordinates and manages the activities of the two sections.
2. Technical Section
Office engineer
This section is the main working office of the company. Necessary materials and equipment
for any project or work are identified in this office. Design work of the project with its
corresponding budget is also completed in this section.
This section is a section where paper plans are interpreted into practice. Based on the
structural drawing; the site engineer follows the implementation of the project, the quality of
the work and the materials with used. The section has great responsibility regarding to the
successful completion of the project or any task. During our internship program, we were
assigned in the site engineer section where we gained many experiences. It helped us to be
familiar with the theoretical and practical aspects of construction engineering. Although there
were many challenges, we were working the site engineer and our colleague and this assisted
us to exploit new knowledge.
Purchase materials and supplies to the project site. And also Controls materials which moved
into and out of the site. Control the amount and type of material of the construction entering
and leaving from the store by preparing some forms.
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Project manager
The project manager is the most important person for the success and failure of the project
and responsible for planning, organizing, controlling the project and receives authority from
the management of the organization to mobilize the necessary resources to complete the
project. The project manager must be able to exert interpersonal influence in order to lead
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the project team. He must possess leadership quality and the ability to handle better
interpersonal relationships effective within an organization.
Office engineer
➢ Preparing payment certificates for sub contract works based on actual quantity
executed.
➢ Keeps records of payments certificates related to the sub contract works.
➢ documentation
• keeping contract documents and drawing
• keeping proper documents of corresponding variables order
➢ Prepare material lists for the project.
➢ Under taking other responsibilities assigned by the project manager.
➢ Prepare working schedule
Working under the office engineer, the quantity surveyor has similar duties. But the quantity
surveyors work is approved by the office engineer. The data collectors assemble different
reports and compile them into weekly and monthly reports.
Resident Engineer
Resident Engineer works together with the project manager and site engineers to supervise
the construction work. The construction engineers give solutions to practical problems that
might occur during the process of the work. He oversees the whole project in terms of time,
cost, and quality. And reports regarding the progress, issues, and problems and development
of the project. He is from the consultant side.
Site engineer
Has the responsibility to make sure the work is done based on the design and specification.
The site engineer has Forman’s under him and he control details of the work. During the
course of construction, Forman and site engineer will make decisions how work to be
undertaken at particular Times of the day based up on the availability of the necessary
resource of laborers, materials and equipment.
Surveyor
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Conducts the work like; alignment, setting out and checking depth by using level and total
station.
Forman
Control distribution of masons, carpenters and daily labors. The main aim of the Forman is to
manage and supervise manual works. The site engineer always checks their work.
Coordinator/ Capo
Capo controls the number of labors at each work place, transfer of labors from one place to
another, whether or not labors are performing their work properly. He also controls the
distribution of labors throughout the site. He also assigns different workers at the proper
place. He is also responsible for the quality of work as well as the efficiency of the workers
engaging on site.
Data Collectors
Collect data about the work being done like the type and amount of materials used on the
work, the type and the numbers of workers participated on the work and reports to the office
engineer.
Store Keeper
Control the amount and type of material of the construction entering and leaving from the
store by preparing some forms.
When we started our internship program our aim was gaining different practical skills. Over
the internship period we have been executed different tasks with the help of the site engineer,
office engineer, Forman’s and all skilled labors. Some of the works are discussed below
briefly
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Shoring
Shoring is used to support a structure to prevent a collapse. The most common shoring
techniques that we encountered are during the early stage of construction which is an
excavation. Shoring is intended to support a deep excavation to prevent the retained soil over
turns and eventually cause a project mishap. Depending on the soil type the shoring support is
usually provided when we need to support an excavation at least 1.2-meter difference in level
from our get level or the +/- 0.00 level. In construction, shoring is completely different from
retaining wall, as this is used only to retain the soil during excavation and as far as the
structure design is concern; it is not used primarily for the purpose of retaining wall.
In the site we visited contiguous pile shoring is used. Contiguous or tangent pile shoring is
composed of closely spaced piles wherein the face of the piles is touching or tangent to each
other. This is used in areas where water is not significant or water pressure is very minimal.
This is usually proposed in clay soil and can use to retain dry granular material or fill.
Although water seepage between the gaps of the pile is more likely to occur when used in
water bearing granular soils, it can be prevented by grouting these gaps to form a water tight
retaining wall. Contiguous or tangent pile shoring is the best choice to use when there is no
room for open excavation or when space is limited because of an existing structure that was
to close in proximity. Contiguous pile walls can be retained by anchors or strutting system to
reduce deflection.
Concrete Work
Lean Concrete
Lean concrete is a C-5 grade concrete which is laid under foundation. In our site the
specification declares to place a 5cm depth of Lean concrete under mat foundation, and above
backfill of septic tank, and ramp (car way) Lean concrete is mainly laid for the following
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purposes: -
A lean concrete of 5cm thickness with a ratio of 1:4:6 is provided. The lean concrete works
started as soon as the field density tested and pass. The concrete grade is C-5 and the box size
for aggregate and sand is 50cm x 40cm x 20cm (l *w*h).
Foundation
Foundation is a part of a structure which is indirect contact with the ground and those
distribute the load over a large area at a uniform bearing capacity. Because of foundation is
the part most liable to damage and the most difficult to get it after the completion of the
building, it must be constructed satisfactorily with due care keeping all the alignment and
dimension as per the design. Foundation can be shallow or deep depending on whether the
depth of footing is less than or equal to the width of the footing.
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Mat foundations, also called on grade mat foundation are used to distribute heavy column and
wall loads across the entire building area.
Due to this the designers recommend 90cm mat foundation with 2.2m mat beam.
Mat Beam
Mat beam is a beam that transfers the load to the mat slab. The beam has the same function to
the floor beams, but the location placed at ground floor, the material used are bars of
maximum diameter to resist shear and torsion from the superstructure most of format slab use
Ф24mm bar.
After the excavation completed the soil strata at the depth is a hard rock, though directly 5cm
thick lean concrete was laid to prevent corrosion of reinforcement. Rebar work for the grade
beam and mat slab was continued after the lean concrete lay. After the reinforcement placed,
C-35 concrete was casted first for the mat slab then to the grade beam. The mat slab (inverted
slab) has 90cm thickness. After these 110 cm thick selected fill was filled and compacted
over the mat slab, the fill was compacted by hand compactor. On the selected fill lean
concrete was laid andФ10 bars in both directions (x & y directions) was placed.
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Retaining Wall
Retaining wall is a structure designed and constructed to resist the lateral pressure of soil,
when there is a desired change in ground elevation that exceeds the angle of response of the
soil. A basement wall is thus one kind of retaining wall. But the term usually refers to a
cantilevered retaining wall, which is a freestanding structure without lateral support at its top.
These are cantilevered from a footing and rise above the grade on one side to retain the
higher level on the opposite side. The must resist the lateral pressure generated by loose soil,
or in some case water pressures. In the entire of the structure side walls (retaining walls) are
used to protect the back fill around the building. The stability of soil is attained by giving a
gentle slope at the side but it requires a vast area so retaining wall is used as a solution. The
stability of the soil may be lost by water at rain season by the time of flood that will initiate
the movement of the soil. This is also protected by constructing a retaining wall.
Cantilevered retaining wall are made from an internal stem of steel reinforced, cast-in-place
concrete or mortared masonry. These walls cantilever loads (like beam) to large structural
footing converting horizontal pressure from behind the wall to vertical pressure on the ground
below. In this building project has a reinforced concrete cantilevered retaining wall with a
thickness of35cm used starting from the foundation up to ground level.
➢ The type of soil and its water content. when the soil water content is high, the stability
of the soil lost and the soil tries to move and it increases the load on the retaining wall
➢ The load that can exist
➢ The height of retaining wall
➢ The slope of the soil (angle of repose) - when the slope of the soil at the back of the
wall is steep the wall will be exposed for high lateral load.
First of all, the outside form work was adjusted. After the rebar of the foundation slab and
mat beams are placed the reinforcing bar are fixed in place on the face of the slope to be
supported. These rebars are then enclosed with construction plywood that will serve as a cast
for the concrete. The alignment is checked. The concrete is then poured into place and
allowed to harden.
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Septic Tank
Septic tank is sweage storage system.This septic tank was designed to be worked by using
reinforced concrete after getting different conditions taken under consderation such as, forces
from the side soil,thelargness of building, and durabilty. So we think the desgin is important
to use this septic tank for long time.
This septic tank has three chambers. All of the chambers are connected to each other by PVC
pipe diameter of 20cm. The length of the tank is 11.2m and its depth is 3m, with width of
5.85m, 5.2m, and 4.85m for 1st ,2nd , and 3rd chamber respectively.
Procedures used for construction of septic tank;
After the mat slab and beams are filled by concrete, then selected back fill (hard core) are
filled up to a depth of 5cm below the level of the beam. The selected fill is compacted in each
of 25cm thick layer. Above the hard-core material 5cm thick lean concrete placed. When the
lean concrete hard outer side form work for the wall done by carpenters, then bottom slab
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reinforcement bar and rebar for the wall placed. Bottom slab concrete is poured first and the
wall rebar is enclosed by form work. Then it also poured by C-35 concrete.
Ramp
Ramps are sloped pathways used both inside and outside buildings used to provide access
between vertical levels. Ramps provide an alternative to stairs for wheelchair users, people
with mobility issues and people with prams, bicycles and other wheeled items.A successful
building accessibility project requires careful planning in order to certain that the pump meets
the buildings user’s needs, complies with local building requirement and is safe for use in all
types of weather. Ramps should be a shallow as possible.
In our site the ramp slope was 10%according ramp design satisfy the maximum slope and 5%
super elevation to attain centrifugal and centripetal force and safe smooth for vehicle crossing
area. A ramp can be used to overcome changes in level, either on the inside or outside of a
home, as an alternative to using stairs.
After Matt Slab was filled, a selected material was filled to the floor and compact. Lean
concrete of 5 cm thick and rebar steel is laid. For the Slope Part the plywood formwork was
first made and the rebar steel was placed. Then, it was filled with concrete.
Figure 9 ramp
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Column
A column is a structural element that transmits, through compression, the weight of the
structure above to other structural elements below. In other words, a column is a compression
member. Columns may have different shapes such as circular, rectangular and square as per
architectural plan consideration. In this particular site rectangular, circular, and square
column were casted. Size of column varies as we move from bottom floor to the top floor in
this site.
In the construction of column placement of reinforcement bar is prior for this vertical
member, reinforcement stands and banded together with the overlapping length. This
overlapping length is generated (germinated) from the previous column and can be obtained
from the drawing (4times diameter of the largest bar). They are placed in position according
to the drawing and firmly bound together with middle steel called stirrups.
First the main reinforcement bars and stirrups are placed, then spacer is attached. After that
the built-in column reinforcement is enclosed by form work. The form work is closed and its
vertical and horizontal alignment is checked. When verified it is filled by C-50 concrete.
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In this site during casting, the height of pouring the concrete for column in to the form work
was limited to 2.5m. After 24 hours later formwork is removed and moisture has to be
retained in the concrete to increase strength by curing.
Figure 10 column
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Shear Wall
A Shear wall is a structural member in a reinforced concrete framed structure to resist lateral
forces such as wind forces. Shear walls are generally used in high-rise buildings subject to
lateral wind and seismic forces. In multi-story structures, shear walls are critical, because in
addition to preventing the failure of exterior walls, they also support the multi floors of the
building, ensuring that they do not collapse as a result of lateral movement in an earthquake.
Generally, shear walls are either plane or flanged in section, while core walls consist of
channel sections. In many cases, the wall is pierced by openings. These are called coupled
shear walls because they behave as individual continuous wall sections coupled by the
connecting beams or slabs. Normally the walls are connected directly to the foundations.
However, in a few cases where the lateral loads are relatively small and there no appreciable
dynamic effects, then they can be supported on columns connected by a transfer beam to
provide clear space.
Reinforced concrete shear walls represent a structurally efficient solution to stiffen a building
structural system under lateral loads. The main function of a shear wall is to increase the
rigidity and strength of the building for lateral resistance.
In this site during construction of shear wall placement of vertical and horizontal bars are
prior. Before casting of concrete, spacers inserted between the bars and form work for
concrete cover. Then, the vertical alignment using plum bob (tumbi) is checked by the
supervisor then casting of C-50 concrete was started.
Figure 11 shear wall
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Beam
A beam is a horizontal structural member in a building to resist the lateral loads applied to the
beam axis. The structural member which resists the forces laterally or transversely applied to
the (beam) axis is called a beam.
In it, the loads are acting transversely to the longitudinal axis, which produces the shear
forces and bending moment. The lateral load acting on beams are the main cause bending of
the beam. They are responsible to transfer a load from the slab to the column. The load
distribution pattern is, Slab |> Beam |> Column |> Foundation. That beam is connected with
the column and this connection is called direct support while the beam connected with beam
and this connection is called indirect support.
Purpose of beams
o Resist loads
o Counter bending moment and shear forces.
o Connect the structure together.
o Provide a uniform distribution of loads.
Unlike grade beam (mat beam) floor beam does not have contact with the ground and thus the
construction needs bottom formwork (fondo) and props for casting. When the slab and beams
are to be made of the same concrete quality, they are casted monolithically.
A temporary scaffolding (false work) is constructed by using H-frame, RHS, and probs to
support the bottom form work (soffit for slab and fondo for beam). The form work is
constructed for bottom (fondo) and side (sponda) by using ply wood, metal panels for beams
and slabs. The rebar’s are positioned in the form work before the concrete is poured in.
spacers are used to hold the rebar’s away from the bottom and side of the for work. Then the
C-35 concrete is poured.
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Slab
Concrete slab is a flat, horizontal structural elements made of reinforced concrete that
receives the load and transfer it through the beams to the columns and to the footing to the
soil below. Slabs are used in both load bearing and framed structure.
A slab which is supported by beams and columns is called solid slab or conventional slab. In
conventional slab the thickness of the slab is small but the depth of the beam is large. The
load is transmitted from slab to beam and then from the beam to column. Solid slabs are two
types;
1. One-way slab: - the longer span of the slab is more than twice of the shorter span. As
a result, the shorter span is subjected to bending. The main reinforcements are
provided in shorter direction to resist the bending and secondary reinforcement are
provided in longer direction.
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2. Two-way slab: - two-way slabs are mostly rectangular in shape and supported on all
four sides on beam. In two-way slab, the longer span is less than twice the shorter
span. The ratio of longer span to shorter span is less or equal to two. In this case both
the shorter and longer direction are subjected to bending. Therefore, the main
reinforcement would be provided in both directions.
In this site two-way solid slabs are constructed for the basement part the building to
withstand with relatively heavy and dynamic loads.
A temporary scaffolding (false work) is constructed by using H-frame, RHS, and probs to
support the bottom form work (soffit). The form work is constructed by using ply wood,
metal panels for beams and slabs. The rebar’s are positioned in the form work before the
concrete is poured in. spacers are used to hold the rebar’s away from the bottom and side of
the form work. Then the C-35 concrete is poured. So that the concrete is completely envelops
the reinforcement.
Ribbed slab
Ribbed slabs are made up of wide band beams running between columns with narrow ribs
spanning the orthogonal direction. Normally, the beams and the ribs are the same depth. A tin
topping slab completes the system. It is a type of slab where a serious of ribbed blocks are
arranged in order. The reinforcement bars were tied following the surface pattern of the
blocks and others tied on the top of the reinforcement that follows the surface pattern.
A temporary scaffolding (false work) is constructed by using H-frame, RHS, and probs to
support the bottom form work (soffit). The bottom and side (outer most) form work is
constructed by using ply wood, metal panels for beams and slabs. The rebar’s wide beams are
positioned in the form work. Then Pre-casted HCB block are arranged between rebar’s of
beams. On the arranged HCB block support reinforcement (negative bars) and a mesh by Ø8
bars in both x & y direction for, positive reinforcements are placed. U bars are used to inter
connect each ribs of blocks together. Spacers are used to hold the rebar’s away from the
bottom and side of the form work. Sanitary and electrical work was done according to the
design. Then the concrete is poured.
Stair
Stairs are sets of steps heading from one floor to another and provide easy access of moving.
Stairs are the commonly used means of vertical transportation in buildings. For building up to
three floors, only stairs are usually provided but for buildings more than three floors, both
electrical lifts and stairs are to be provided. The stair case is doglegged type half turn stairs
which is provided at this site. The common terms used in stairs are thread, riser, flight, pitch
or slope and soffit.
The stair in our case had landings at the end of first and second flight. There are three stair
cases in different position of the building with a flight width of 1.35m, 1.55m, 1.6m and its
tread and riser were 30cm and 15cm respectively.
➢ It has 10 Risers with a height of 15cm and Threads with a width 30cm and 2.2m
inclined height.
➢ Flight soffits will be prepared and reinforcement bars with reinforcement mesh of
longitudinal and transverse main bars with a Ф14 bar c/c 10cm spacing. And also
2.5cm concrete spacer was placed under the stair case Mesh bars. And according to
the design they place a Ф8 Riser bar with a 30cm flight and 60cm threads in every
30cm gap and also a Ф12 &Ф14thread landing bar.
➢ Timbers for the risers will be fixed horizontally by tying the string and checking the
dimensions according to the design and also check the leveling by using a Water
Level leveling instrument.
Then after checked by the supervisor and approved they fill a concrete using a Vibratory
machine and cast. The Timber can be removed after 24 hour and watered for 7 days.
Form Work
Formwork is temporary mould used to keep the shape of concrete until it hardens. False
works refers to a temporary construction such as props and scaffolding to support arches or
spanning structure by holding them until they can support themselves. False works can be
used as a temporary support for the form work that moulds concrete. In this regard the false
work is considered as a part of the form work. When the concrete has reached the strength the
form work is no longer needed and is removed.
• Wooden
• Steel and
• Ply wood
• Timber
Requirements of good formwork; A good form work should satisfy the following
requirements.
• The material of form work should be cheap and suitable for reuse
• It should be water proof so that it does not absorb water from concrete
• It should be strong enough to withstand all coming loads (dead load of concrete
and live load during pouring etc.)
• It should be stiff enough so that deflection is minimum
• It should be as light as possible
• The surface of form work should be smooth to afford easy stripping.
Cristae (props) - are structures which are used to support the bottom form work ‘fondo’.
Scaffolding-are structures which is used for construction works, maintenance and repair works.
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Leveling
Leveling is a process of determining the height of one level relative to another. It is used in
surveying to establish the elevation of a point relative to a datum, or to establish a point at a
given elevation relative to a datum.
In this site leveling is used to determine or set the plinth level of a building and to put
reference point for the next level or storey.
Procedures
After careful setup of the level the height of the cross hair is determined by sighting from
benchmark with known height. Sighting is done with an assistant surveyor who holds a staff
vertical at the point under measurement. The surveyor rotates the telescope until the
graduated staff is in the cross hairs and records the reading. This is repeated for all sightings
from that datum. Should the instrument be moved to another position within sighting
distance, it is re leveled and a sighting taken of a known level in the previous survey.
Spacer
Concrete cover spacer: - is a pre- cast concrete with thickness equals to clear cover and is
provided between lean concrete/formwork and the reinforcement bars. It is meant to maintain
the required and uniform thickness of clear cover. The Concrete cover in our site was used a
50mm thick for sub structures and 25mm for super structures. The following are the critical
uses of concrete spacer: -
➢ To prevent the reinforcement from corrosion that may result from being exposed
to the environment.
➢ To prevent the reinforcement from bursting out so that it will be retained in its
position.
➢ To protect steel reinforcements from expose condition such as fire, ground water
and harsh environment.
Figure 17 concrete cover spacer
Bonding Agents
Concrete bonding agents are natural or synthetic materials used to join the old and new
concrete surfaces. This agent can also be used to join the successive layers. This chemical
helps to allow different concrete surfaces to behave like a single unit.
The use of a bonding agent helps the different concrete layers to behave like a single unit,
thus increases the strength and performance of the structure. The bonding agent is applied
over the existing surface of the concrete so that the new layer of fresh concrete successfully
adheres to the old layer.
Acrylic latex bonding agents is used to bond fresh concrete with a surface of old concrete.
These are a combination of polymers and copolymers which is milky white in color. In this
site which we visited GMS bonding agent and BUHAKA (cement paste) are used as bonding
agents.
Procedures;
Initially, the existing concrete surface is cleaned. Any dirt, dust, oil, efflorescence on the
surface must be removed completely to facilitate the proper working of the bonding agent.
After the concrete surface is cleaned, the admixture is prepared. The chemical is shaken
before use. It is diluted with water and mixed properly. It is always recommended to look
through the manufacturer’s guidelines to clearly follow the application procedures. The next
step is to properly mix the mixture. The manufacturer’s guidelines would give an idea about
the time within which the mix must be applied once the chemical is diluted with water. A
primary layer of bonding agent is applied on the existing surface over which the fresh
concrete mix is placed. The concreting must be done before the primary coating starts to dry.
Water Stopper
Water stoppers are elements of concrete structure that prevent the passage of water through
concrete joints. Concrete joints are most liable to seepage. They are designed as fluid tight
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diaphragm embedded in or running along the joints. Water stoppers are designed to
simultaneously provide an interlock with the concrete they are installed in and to provide for
a limited amount of movement within the joint. Water stoppers are generally installed in
joints of secondary structure to prevent the passage of water and other hazardous fluids.
They used a water stopper when building the septic tank at our site.
➢ Structural drawings
➢ Architectural drawings
➢ Sanitary drawings
➢ Electrical drawings
Structural drawings: these drawings show the structural aspect of the building. These
includes: detail of beams, columns, slabs, stair, and foundation layout. These structural
drawings have detail information on
Architectural drawing: these drawings show the architectural aspect of the building this
includes:
• Site plan
• Elevation drawings
• Floor plans
• Sections
These architectural drawings have detailed information of each and every dimensions of the
building.
Sanitary drawing: shows PVC diameter, length, position and connection of material.
Quantity of works
Preparation of bill of quantities (BOQ)
Before starting any construction, one has to have a knowledge about the volume of the work
and the probable cost that may be required for the execution of the project. The BOQ form is
the format which is used in a bill of quantity to list (include) a short description of the
specification along with its measuring unit, quantity and unit prices to determine the total cost
for each trade of item. The quantity for each trade of work is obtained from the takeoff sheet
and bar schedule. The unit price is the rate for the unit amount of quantity which is filled by
the construction company.
Take Off
Take off is the process of measuring quantities from detail construction drawing. The
measurements are recorded on paper known as takeoff sheet.
Take off sheet: - is a tabular standard format in which dimension of items from working
drawing are transferred for further calculation and prepare to make payments of:
Bar Schedules:
This is a list of reinforcement bars in tabular form. It used
To know the requirement of different size of rebar from structural drawings and
bars may be cut and bend accurately at work site.
To prepare payments of steel bars and to purchase steel bars.
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Report
To indicate the progression of carried out work, report written weekly, monthly and annually.
Therefore, this report shows man power deployed. Equipment assigned material on site and
all necessary elements especially in monthly reports.
This report is organized from the data gained from daily data collection. The daily collected
data by the data collector is submitted to the office engineer and he organizes weekly and
monthly reports. The reports prepared by the office engineer will be reviewed by the project
manager and sent to head office.
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BAMACON ENGINEERING
Daily Data
Format Date
Executed
Description Unit Trade No Duration Description Unit Qty Description no Op.hr Id.hr Dw.hr
qty
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Contract Documents
A contract is an agreement between parties, which they intend to be legally binding with
respect to the obligations of each party to the other and their liabilities. The contract thus
binds the contractor to construct the works as defined, and the employer to pay for them in
the manner and timing set out.
Title page giving the detailed location of site, division/circle, issuing tender, type
of work to be performed.
Index page giving content of contract document
Bill of quantity (BOQ)
Detailed specifications of the work
This contract documents are called agreement deed and are in written form. Each of the deed
must be signed by the owner and the contractor.
Vibrator is used to compact concrete mix and to avoid air voids in the concrete mix. The
presence of air voids in the concrete reduces the strength of concrete and when dry it will
create cracks. In this regard, vibrators are the essential equipment for every concrete casting.
Figure 20 vibrator
Compactor
Figure 21 compactor
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Excavator
A machine used for digging, moving, or transporting loose gravel, sand or soil
Crane
A machine used for raising, shifting, and lowering heavy weights by means of projecting
swinging arm or with the hoisting apparatus supported on an overhead track. Crane used for
concrete pouring.
Stationary pump
It is a concrete filling machine that helps to fill long-distanced structural members through
fitting tubes. Here on this site it is used when the foundation (mat slab and mat beam) was
filled.
Concrete strength test: - Concrete needs to be checked for its flexural resistance, tensile and
compression strength. For compression strength test 150mm dimension of cubes are used.
The number of cubes is mostly six. Then the strength of three of cubes will be tested at the
ends of 7th day and the remaining three at 28th day.
Slump test
Slump test is a method used to determine the consistency (workability) of concrete. The
consistency or stiffness indicates how much water has been used in the mix. The stiffness of
concrete mix should be matched to the required for the finished product.
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On ACI Standard for building column slump should be minimum of 25mm and maximum of
100 mm for the concrete to attain good workability. During measurement of the slump they
got 60mm so it passed the slump test and ready for compressive strength test of concrete.
Each task had procedures. In carrying out the task assigned to us, we followed the
organization’s operating system and followed the appropriate procedures in accordance with
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the instruction given to us by our supervisors in accordance with the working schedule and
procedures, taking in account the codes and standards and the contract agreement.
✓ The outbreak of the covid-19 caused us to stop practicing, and months later we
returned to practice with necessary precautions in accordance the direction set by
the university.
✓ The shortage of cement in the country has hampered the concrete filling and made
it difficult to carry out the planned work as per schedule.
✓ Addis Ababa city heavy vehicle time limit proclamation poses significant
challenge to site supply of various construction materials (including concrete).
✓ Changes in design over time have made it difficult for us to understand and keep
track of they are being implemented.
✓ Project leaders’ weakness, management problems, hesitation and delays in
decision making; the illiteracy gap between the various stakeholders was
disturbing the sprint of the work environment.
✓ The delay in the work forced us to look at the recurring activities during our stay,
which was very boring.
✓ The lack of safety wears of construction like safety shoes, helmet, gloves.
✓ Get used to the real world of work and the work environment.
✓ Unfamiliar to words that being used at the site.
✓ Weakness of daily laborers and failure to fulfill their responsibilities in
accordance with their instruction.
✓ The lack of budget from the owners has led to the work being delayed and even
forced to stop.
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✓ We have observed that from a variety of reason bent steel is used as a normal and
standard steel, which is a major threat to the whole structure.
✓ The site being located at a low point in the area; accumulation of water from the
area as well as from the surrounding buildings and construction site.
Measure taken: -
With due care; wearing a mouth and nose mask, while entering, exiting and
working on the site washing our hands often with soap. Construction work is
difficult to maintain physical distance (social distancing), but we have properly
implemented various provision of the organization.
Due to the shortage of cement and proclamation of time limit of movement of
heavy vehicles; it makes difficult to work concrete pouring on normal working
days. However, we have been tried to see concrete filling works even on
weekends.
Regarding design changes; requesting an explanation that is difficult to
understand, we were able to find out what works has been done in accordance
with the revised design. The project manager and site engineers have been very
helpful in this regard.
When problems arise on the site, trying to understand the source of the problem
and take the necessary steps to create a comfortable work environment for
ourselves. We also spent our time discussing various ideas.
We tried to see different sites by changing place so that we would not get bored of
repeating then same tasks.
We have benefited from safety clothing by requesting the purchase of safety
clothing and equipment’s.
Ask and practice what the real world of work and working environment looks like
by communicating and making friends with employees at all levels.
Being new to the site language was a problem during our first stay, but over time
we were able to get used to by asking the site engineers, Forman’s, day laborers
and by reading the list of materials.
Dewatering the accumulated water by using pump.
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CHAPTER THREE
Leadership is a process of social influence in which one person /manager/ enlists the aid and
support of others in the accomplishment of a common task. Leadership deals with the
interpersonal relations. A good leadership and management provide we in managing the
overall skilled and unskilled employees in a strict manner in order to realize the work
progress in a given time and effective utilization of man power and construction equipment’s.
The benefits we gained from internship in terms of improving leadership skills are: -
It includes several principles related to effective work habits and personal qualities. So, in our
stay we learnt this effective work habits and principles in the company. These are:
CHAPTER FOUR
CONCLUSION AND RECOMMENDATION
4.1 CONCLUSION
BamaCon Engineering PLC is Level I Construction Company in our country. The company
trains the interns as a regular worker and gives attention about their practical work. All the
company workers show respect and they always help the internship practicing students to
improve many skills.
Since the purpose of internship program is to help students to know what they have learnt
theoretically in practice and introduce students with working condition. Practically we have
worked on earthworks, foundation, columns, beams, slab, stair-case for different floor and
shear wall. Also, we were able to see different tests.
This internship program helped us to see and know what the real work world looks like.
During this practice time we have learnt many sites and some office works like takeoff sheet,
bar scheduling, report writing and etc. The internship program also helped us to differentiate
the responsibilities of different workers that we will work with for the future as: Project
manager manages the whole project by dividing work units and assigning it to individual staff
members and is responsible in motivating individuals, avoiding wastages of materials and
resources considering its benefits and pure workmanship, resident engineer oversees the
whole project in terms of time, cost and quality and reports regarding the progress, issues and
problems and development of the project, site engineer makes sure work is executed
according to specification and drawing and checks the construction and makes it necessary to
report it to the project manager, office engineer collects data from data collector or surveyor
and reports it to the project manager and makes detail drawings to be easy for construction,
surveyor conducts the work like alignment, setting out and checking depth by using level and
total station; time keeper keeps track of each and every employee’s punctuality, store Keeper
controls materials that come in and out of the store.
This internship program is very important for students to integrate their theoretical concept to
practice. The internship program has been helpful experience in introducing us to the real
engineering work. It can be expressed as an exciting and essential academic opportunity to
relate and implement theoretical knowledge into practical and really applicable structures.
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Finally, the aim of this Internship program was to introduce students with working condition
and it made us familiar to the real construction world. We can conclude that the internship
program that we have completed was effective and productive.
4.2 RECOMMENDATION
Recommendation for the company;
✓ Health and safety rules and regulation are not practiced constantly in the site so
this has to be changed and the company should have to fulfill every material
which is needed for the employees and enforce the employees to use safety
materials such as helmet, safety shoe, and safety rope when they are working on
the height.
✓ Provide the necessary row materials, these will the firm to avoid unnecessary
delay of projects due to shortage of raw materials.
✓ Avoid miss communication between the employees, this can be done by arranging
company meetings.
✓ Not arrange the necessary materials and office for interns, this will danger the
interns to incited and work with responsibility
✓ The removal of formworks and panels shouldn’t done without skilled man power,
which highly disturbs the setting/hardening concrete.
✓ We would like to recommend to the company, and to all its staffs to continue their
positive assistance, to create properly learned and experienced future generations.
✓ We would like to recommend to the company, it should continue in creating job
opportunities for many people who are looking for jobs. This has a nice effect on
the development of the country and reducing unemployment.
✓ We also suggest that the company should keep applying the prize program for the
active workers as it motivates the workers and makes them more honest.
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