Powerscreen Trident Complete Manual

TRIDENT
PRODUCT USER MANUAL

REV 4
OPERATION
INSTALLATION
MAINTENANCE
WARNING WARNING WARNING WARNING WARNING

DO NOT ATTEMPT TO OPERATE THIS PRODUCT UNLESS
YOU HAVE READ AND UNDERSTOOD THESE SAFETY INSTRUCTIONS.
FAILURE TO DO SO WILL INCREASE
THE RISK OF INJURY OR MAY RESULT IN DEATH!
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE!
IMPORTANT SAFETY NOTICE!
Read this manual carefully to learn how to operate and service your machine correctly.
Failure to do so could result in personal injury or equipment damage.
Consider this manual a permanent part of your machine.
Keep a copy of this manual at the operational site.
Follow all applicable safety regulations and recommendations in this manual as

appropriate to your product and the situation/conditions prevailing at the time.
Federal, State, National and Local laws and safety regulations must be complied with at
all times to prevent possible danger to person(s) or property from accidents or harmful
exposure.
See also the separate Operation and Maintenance Manual provided for the diesel
engine if fitted to your product and in particular read and observe the instructions within
the Safety Section of the engine manual
INFORMATION AND ADVICE
If you need any information or advice regarding your Powerscreen Product,

contact:-
Northern Ireland: America

Powerscreen International Distribution Terex Crushing & Screening Inc.
200 Coalisland Rd 11001 Electron Drive
Dungannon Louisville,
Co. Tyrone Kentucky 40299
BT71 4DT United States of America
Telephone: Telephone:
Main Switchboard: Main Switchboard:
+ 44 (0) 2887 740701 001 (502) 736 5200
Email:
aftersales@powerscreen.com
EC - Conformity
POWERSCREEN product machinery are in

conformity of the EC Machinery Directive
guideline 98/37/EEC and supplement
thereto.
Noise Level - Hearing Harard

dB (A) Levels
POWERSCREEN product machinery are

tested according to guideline 2000/14/EC.
This machine falls below these values.
CALIFORNIA CALIFORNIA
Proposition 65 Warning Proposition 65 Warning
WARNING: Battery Posts, terminals WARNING: Diesel engine exhaust
and related accessories contain lead and some of it’s constituents are
and lead compounds, chemicals known known to the State of California to
to the State of California to cause cancer cause cancer, birth defects, and
and reproductive harm. other
WASH HANDS AFTER HANDLING. reproductive harm.
TRIDENT
Contents Issue 04 EG
Page 1
0 Safety 36-00
1 Technical Information 36-01
2 General Information 36-02
3 Design and Function 36-03
4 Transport 36-04
5 Set up 36-05
6 Operating Instructions 36-06
7 Shut-off 36-07
8 Maintenance 36-08
9 Appendix 36-09
Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

TRIDENT
Safety Issue 04 EG
Page 1
Table of Contents Page
0.1.1 Warnings and symbols ........................................................... 2
0.1.2 Organizational measures ....................................................... 3
0.1.3 Selection and qualification of personnel - Basic responsibilities5
0.1.4 Safety instructions governing specific operational phases ...... 6

0.1.4.1 Standard operation ................................................................ 6
0.1.4.2 Special work in conjunction with utilization of the machine/plant
and maintenance and repairs during operation; disposal of parts
and consumables ................................................................... 7
0.1.5 Warning of special dangers .................................................. 11

0.1.5.1 Electric energy ..................................................................... 11
0.1.5.2 Gas, dust, steam and smoke ................................................13
0.1.5.3 Hydraulic and pneumatic equipment .....................................14
0.1.6 Transporting and towing - recommissioning ..........................15
0.1.7 Position of warning labels ....................................................17
0.1.8 Location of E-Stops .............................................................18

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Safety Issue 04 EG
Page 2
0.1.1 Warnings and symbols
The following signs and designations are used in the manual to designate
instructions of particular importance:
This is the safety-alert symbol. When you see this symbol on your
machine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.
indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.
indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
indicates a statement of company policy as the message

Notice relates directly or indirectly to the safety of personnel
and protection of property.

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Safety Issue 04 EG
Page 3
0.1.2 Organisational measures
0.1.2.1 0.1.2.2
Loose or baggy clothing You can be injured if you
can get caught in do not obey the safety
running machinery. instructions as indicated
on warning stickers.
Where possible when
working close to Observe all safety
engines or machinery, instructions and
only do so when they are warnings attached to the
stopped. If this is not machine!
practical, remember to
keep tools, test See to it that safety
equipment and all other instructions and
parts of your body well warnings attached to the
away from the moving machine are always
parts. complete and perfectly
legible.
For reasons of safety,
long hair must be tied Keep warning and
back or otherwise instruction labels clean.
secured, garments must
be close-fitting and no
jewellery - such as rings Replace unreadable or
- may be worn. Injury missing labels with new
may result from being ones before operating
caught up in the the machine. Make sure
machinery or from rings replacement parts
catching on moving include warning or
parts. instruction labels where
necessary.
Always wear correctly
fitting (EN/ANSI
approved) protective
clothing.
Protective clothing
includes Hard Hat,
Safety Glasses, Ear
Protection, Close fitting
Overalls, Steel Toed
Boots and a High
Visibility Vest.

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Safety Issue 04 EG
Page 4
0.1.2.3 0.1.2.4
Understand service Never make any
procedure before doing modifications, additions
work. Keep area clean or conversions which
and dry. might affect safety
without the supplier’s
Never lubricate, clean, approval.
service or adjust
machine while it is
In the event of safety-
moving. Keep hands,
feet and clothing clear of relevant modifications or
power driven parts and changes in the
in-running nip-points. behaviour of the
Disengage all power machine during
and operate controls to operation, stop the
relieve pressure. Stop machine and lock out
the engine. Implement immediately and report
lockout procedure. Allow the malfunction to the
the machine to cool. competent authority/
person.
Keep all parts in good
condition and properly
installed. Fix damage
immediately. Replace
worn and broken parts.
Remove any build up of
grease, oil or debris.
Disconnect battery
ground cable before
making adjustments on
electrical systems or
welding on machine.
For the execution of

maintenance work, tools
and workshop
equipment adapted to
the task on hand are
absolutely indispensab-
le.

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Safety Issue 04 EG
Page 5
0.1.3 Selection and

qualification of
personnel - Basic
responsibilities 0.1.3.3
Work on the hydraulic
system must be carried
0.1.3.1 out only by personnel
Any work on and with the with special knowledge
machine must be and experience of
executed by trained, hydraulic equipment.
reliable and authorised
personnel only. Statutory
minimum age limits
must be observed.
0.1.3.2
Work on the electrical
system and equipment
of the machine must be
carried out only by a
skilled electrician or by
instructed persons under
the supervision and
guidance of a skilled
electrician and in
accordance with
electrical engineering
rules and regulations.

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Safety Issue 04 EG
Page 6
0.1.4 Safety instructions

governing specific
operational phases
0.1.4.1 Standard operation
0.1.4.1.1 0.1.4.1.3
Take the necessary In running nip-points can
precautions to ensure cause serious injury or
that the machine is used even death.
only when in a safe and
reliable state. Do not reach into an
unguarded machine.
Operate the machine
only if all protective and Your arm could be pulled
safety-oriented devices, in and amputated.
such as removable
safety devices, Switch off and lockout
emergency shut-off machine before opening
equipment, sound- guard doors.
proofing elements and
exhausts, are in place
and fully functional.
0.1.4.1.2
In the event of
malfunctions or
operational difficulty
stop the machine
immediately and lock
out. Have any defects
rectified immediately.

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Safety Issue 04 EG
Page 7
0.1.4.2.3
0.1.4.2 Special work in
Carry out maintenance
conjunction with
and repair work only if the
utilization of the
machine is positioned on
machine and
stable and level ground
maintenance and
and has been secured
repairs during
operation; disposal of against inadvertent
parts and consumables movement and buckling.
0.1.4.2.1 0.1.4.2.4
Observe the adjusting, Never allow unqualified or
maintenance and intervals untrained personnel to
set out in these operating attempt to remove or
instructions, except replace any part of the
where: machine, or anyone to
remove large or heavy
A: Warning light/ gauge components without
or indicator calls for adequate lifting tackle.
immediate action.
To avoid the risk of
B: Adverse conditions accidents, individual parts
neccessitate more fre- and large assemblies
quent servicing. being moved for
replacement purposes
Observe information on should be carefully
the replacement of parts attached to lifting tackle
and equipment. These and secured.
activities may be Use only suitable and
executed by skilled technically adequate lifting
personnel only. gear.
0.1.4.2.2 Never work or stand

When the machine is under suspended loads.
completely shut down for
maintenance and repair Keep away from the grid
work, it must be secured and screenbox where
against inadvertent there is risk of serious
starting by: injury or death due to the
loading and removal of
- Switching off the material.
engine and removing the
ignition key.
- Implementing the
lockout procedure.
- Attaching a warning
sign to the control panel
door.

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Safety Issue 04 EG
Page 8
0.1.4.2.5 0.1.4.2.6
Falling from and/or onto The fastening of loads
a POWERSCREEN and the instructing of
machine can cause crane operators should
injury or even death. be entrusted to
experienced persons
Do not climb on the only. The marshaller
machine. giving the instructions
Never use machine must be within sight or
parts as a climbing aid. sound of the operator.
For carrying out

overhead assembly 0.1.4.2.7
work always use After cleaning, examine
specially designed or all fuel, lubricant, and
otherwise safety- hydraulic fluid lines for
oriented ladders and leaks, loose
working platforms. connections, chafe
marks and damage.
Always use any Any defects found must
walkway/platforms be rectified without
provided or a safe and delay.
secure platform 0.1.4.2.8
approved by the regio- Any safety devices
nal safety enforcing removed for set-up,
authority. maintenance or repair
purposes must be
Always use an EN/ANSI refitted and checked
approved safety harness immediately upon
when reaching any completion of the
points 7ft (2m) or more maintenance and repair
above the ground level. work.
Keep all handles, steps,

handrails, platforms,
landings and ladders
free from dirt, oil, snow
and ice.

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Safety Issue 04 EG
Page 9
0.1.4.2.9 0.1.4.2.10
Improperly disposing of A shredder or any other
waste can threaten the raised part of the
environment and machine can fall causing
ecology. Potentially serious injuries or death.
harmful waste used with
Powerscreen equipment Always fit the safety
includes such items as support strut provided if
oil, fuel, coolant, filters any part of the machine
and batteries. (such as the shredder
chamber) must be
Use leakproof raised for any reason.
containers when
draining fluids. Do not Never work under
use food or beverage unsupported equipment.
containers that may
mislead someone into Never work alone.
drinking from them.
Do not pour waste onto

the ground, down a
drain or into any water
source.
Ensure that all

consumables and
replaced parts are
disposed of safely and
with minimum
enviromental impact.

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Safety Issue 04 EG
Page 10
0.1.4.2.11
Diesel fuel is highly
flammable.
Never remove the filler

cap, or refuel, with the
engine running.
Never add gasoline or

any other fuel mixes to
diesel because of
increased fire or
explosion risks.
Do not smoke or carry

out maintenance on the
fuel system near naked
lights or sources of
sparks, such as welding
equipment.
0.1.4.2.12
Using unapproved
structures i.e. walkways\
platforms etc in the
vicinity of a
POWERSCREEN
machine is very
dangerous and could
lead to serious injury or
even death through
falling and/or
entanglement with the
machine.
Do not use any
unauthorised structures.

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Safety Issue 04 EG
Page 11
0.1.5 Warning of special

dangers
0.1.5.1 Electric energy
0.1.5.1.1 0.1.5.1.4
Use only original fuses Work on the electrical
with the specified system or equipment
current rating. Switch off may only be carried out
the machine by a skilled electrician or
immediately if trouble by specially instructed
occurs in the electrical personnel under the
system. control and supervision
of such an electrician
0.1.5.1.2 and in accordance with
When working with the applicable electrical
machine, maintain a engineering rules.
safe distance from
overhead electric lines.
If work is to be carried 0.1.5.1.5
out close to overhead lf provided for in the
lines, the working regulations, the power
equipment must be kept supply to parts of
well away from them. machines and plants, on
Check out the which inspection,
prescribed safety maintenance and repair
distances. work is to be carried out
must be cut off.
0.1.5.1.3
Before starting any
lf your machine comes
work, check the de-
into contact with a live
energized parts for the
wire:
the presence of power
and ground or short-
- Warn others against
circuit them in addition
approaching and
to insulating adjacent
touching the machine.
live parts and elements.
- Have the live wire de-
energized.

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Safety Issue 04 EG
Page 12
0.1.5.1.6 0.1.5.1.8
The electrical equipment Before starting work on
of the machine is to be high-voltage assemblies
inspected and checked and after cutting out the
at regular intervals. power supply, the
Defects such as loose feeder cable must be
connections or scorched grounded and
or otherwise damaged components such as
cables must be rectified capacitors short-
immediately. circuited with a
grounding rod.
0.1.5.1.7 0.1.5.1.9
Necessary work on live These machines are
parts and elements must wired on negative earth.
be carried out only in the Always observe correct
presence of a second polarity.
person, who can cut off
the power supply in case Always disconnect
of danger by actuating battery leads before
the emergency shut-off carrying out any
or main power switch. maintenance to the
Secure the working area electrical system.
with a red-and-white
safety chain and a The battery contains
warning sign. Use sulphuric acid, an
insulated tools only. electrolyte which can
cause severe burns and
produce explosive
gases.
Avoid contact with the

skin, eyes or clothing.

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Safety Issue 04 EG
Page 13
0.1.5.2 Gas, dust, steam and

smoke
0.1.5.2.1 0.1.5.2.2
Always operate internal Carry out welding,
combustion engines and flame-cutting and
fuel operated heating grinding work on the
systems only out of machine/plant only if this
doors or in a well has been expressly
ventilated area. Before authorised, as there may
starting the machine in be a risk of explosion
enclosed premises, and fire.
make sure that there is
sufficient ventilation.
0.1.5.2.3
Before carrying out
Observe the regulations
welding, flame-cutting
in force at the respective
and grinding operations,
site.
clean the machine and
its surroundings from
Dust found on the
dust and other inflam-
machine or produced
mable substances and
during work on the
make sure that the
machine should be
premises are
removed by extraction,
adequately ventilated
not by blowing.
(as there may be a risk
of explosion).
Dust waste should be
dampened, placed in a
sealed container and
marked, to ensure safe
disposal.

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Safety Issue 04 EG
Page 14
0.1.5.3 H y d r a u l i c a n d
pneumatic equipment
0.1.5.3.1 0.1.5.3.5
Work on hydraulic Always practice extreme
equipment may be cleanliness when
carried out only by servicing hydraulic
persons having special components.
knowledge and
experience in hydraulic
systems.
0.1.5.3.2
0.1.5.3.6
Check all lines, hoses
Hydraulic fluid under
and screwed
connections regularly for pressure can penetrate
leaks and obvious the skin causing serious
damage. Repair injury.
damage immediately.
Splashed oil may cause If fluid is injected under
injury and fire. the skin, it must be
surgically removed or
0.1.5.3.3 gangarene will result.
Depressurise all system
sections and pressure Always relieve pressure
pipes (hydraulic system,
from the hydraulic
compressed-air system)
system before carrying
to be removed in
accordance with the out any kind of
specific instructions for maintenance or
the unit concerned adjustment.
before carrying out any
repair work. Always use a piece of
cardboard to check for
0.1.5.3.4
leaks. Do not use your
Hydraulic and
hand.
compressed-air lines
must be laid and fitted
properly. Ensure that no Get medical help
connections are immediately.
interchanged. The
fittings, lengths and
quality of the hoses must
comply with the technical
requirements.
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Safety Issue 04 EG
Page 15
0.1.6 Transporting and towing

recommissioning
0.1.6.5
0.1.6.1 Before starting work or
The machine must be travelling with the
towed, loaded and machine, check that the
transported only in braking, signalling and
accordance with the lighting systems are fully
operating instructions. functional.
0.1.6.6
0.1.6.2 Before setting the
For towing the machine, machine in motion
observe the prescribed always check that the
transport position, accessories have been
admissible speed and safely stowed away.
itinerary.
0.1.6.7
When travelling on
public roads, ways and
places, always observe
0.1.6.3
the valid traffic
Use only appropriate
regulations and, if
means of transport and
necessary, ensure
lifting gear of adequate
beforehand that the
capacity.
machine is in a
condition compatible
with these regulations.
0.1.6.4 0.1.6.8
The recommissioning In conditions of poor
procedure must be visibility and after dark,
strictly in accordance always switch on the
with the operating lighting system.
instructions

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Safety Issue 04 EG
Page 16
0.1.6.9 0.1.6.12
When crossing Explosive separation of
underpasses, bridges a tyre and rim parts can
and tunnels or when cause injury or death.
passing under overhead
lines always make sure Do not attempt to mount
that there is sufficient a tyre unless you have
clearance. the proper equipment
and experience to per-
form the job.
0.1.6.10 Always maintain the

Never travel across correct pressure. Do not
slopes; always keep the inflate the tyres above
working equipment and the recommended
the load close to the pressure. Never weld or
ground, especially when heat wheel and tyre
travelling downhill. assembly. The heat can
cause an increase in air
pressure resulting in a
tyre explosion. Welding
can structurally weaken
or deform the wheel.
0.1.6.11
On sloping terrain, When inflating tyres, use
always adapt your a clip-on chuck and
travelling speed to the extension hose long
relevant ground enough to allow you to
conditions. Never stand to one side and
change to a lower gear not in front or over the
on a slope. Always assembly. Use safety
change gear before cage if available.
reaching a slope.
Check wheels for low
pressure, cuts, bubbles,
damaged rims or
missing lug bolts and
nuts.

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Safety Issue 04 EG
Page 17
0.1.7 Position of warning labels
WARNING
CRUSHING HAZARD
Do not place hands or feet under
jacking legs.
Your hands or feet could be crushed.
KEEP HANDS AND FEET
clear, before lowering or raising
jacking legs.
409
WARNING

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Safety Issue 04 EG
Page 18
0.1.8 Location of E-Stops
Emergency Stops
A number of emergency stops (E-stop) actuators are included in the Loose Parts kit.
The location of the E-stops will vary depending on the configuration of the installed plant
and the access points to the machine. The accompanying instructions include a guide
for E-stop locations. However, it is the responsibility of the customer/installer to ensure
that the E-stops are fitted and wired in accordance with their own risk assessment and
comply with all relevant standards and regulations, including any additional E-stops not
supplied in the Loose Parts kit.
E-Stop
Figure 0.1.8

TRIDENT
Technical Issue 04 EG
Page 1
Table of contents Page
1.1 General information ............................................................... 2
1.2 Nomenclature and technical data ........................................... 3
1.2.1 Feeder unit (A) ....................................................................... 4
1.2.2 Dewatering unit (B) ................................................................ 4
1.2.3 Power unit (C) ........................................................................ 4
1.2.4 Hydraulics (D) ........................................................................ 5
1.2.5 Chassis (E) ............................................................................ 6
1.2.6 Scroll (F) ................................................................................ 6
1.2.7 Weirs (G) ............................................................................... 7
1.2.8 Six point agitation system (H) ................................................. 7

TRIDENT
Page 2
1.1 General information
Machine .......................................: Mobile dewatering unit

Type .............................................: Trident I, II, and X2
Total weight Trident I .....................: 4500 kg (9920 lbs)
Total weight Trident II ....................: 7480 kg (16800 lbs)
Total weight Trident X2 ..................: 8660 kg (19090 lbs)
Overall dimensions ......................: Refer designs in Section 9, Appendix
Weight of construction units .........: Refer respective data following pages
Dimensions of construction units .: Refer respective data following pages

TRIDENT
Page 3
1.2 Nomenclature and technical data
B F
A
G
C
E H
Id Construction unit Component
A Feed unit Inlet boxes
B Dewatering unit Bucket wheel
C Power unit Electric motor/hydraulic coupling
D Hydraulics
E Chassis Tyres
F Scroll
G Weirs
H Six point agitation system

TRIDENT
Page 4
1.2.1 Feed unit (A)
1.2.1.1 Inlet boxes (Trident I)

Loading Width ...................... 530 x 375mm (21’’ x 15“)
Height ................................... 1840mm (6’)
Inlet boxes (Trident II & X2)

Loading Width ...................... 530 x 375mm (21’’ x 15“)
Height ................................... 1890mm (6’2’’)
1.2.2 Dewatering unit (B)
1.2.2.1 Bucket meshes (Trident I)

Loading Width ...................... 745mm (29’’)
Height ................................... 250mm (10’’)
Number off ........................... 28
Bucket meshes (Trident II & X2)

Loading Width ...................... 745mm (29’’)
Height ................................... 250mm (10’’)
Number off ........................... 28
1.2.3 Power unit (C)
1.2.3.1 Electric Hydraulic machine
3 phase 380 - 415 Volts (depending on normal country voltage)

TRIDENT
Page 5
1.2.4 Hydraulics (D)
1.2.4.1 Hoses
Type Diameter Working Test Burst

pressure pressure pressure
2 SN-K “Semperpac 1” 3/4” 3500 psi 7395 psi 14210 psi

DIN 20022 Part 3
R1 AT
DIN 20022 Part 3 3/16” 3570 psi 8700 psi 14500 psi
1/4” 3210 psi 7830 psi 13050 psi
5/16” 3070 psi 7395 psi 12325 psi
3/8” 2570 psi 6307 psi 10440 psi
1/2” 2295 psi 5582 psi 9280 psi
5/8” 1855 psi 4567 psi 7540 psi
3/4” 1500 psi 3697 psi 6090 psi
1” 1255 psi 3045 psi 5075 psi
1 1/4” 900 psi 2175 psi 3625 psi
1 1/2” 715 psi 1740 psi 2900 psi
2” 570 psi 1392 psi 2320 psi
R2 AT
DIN 20022 Part 4 3/16” 5930 psi 14355 psi 23925 psi
1/4” 5710 psi 13920 psi 23200 psi
5/16” 5000 psi 12180 psi 20300 psi
3/8” 4710 psi 11527 psi 19140 psi
1/2” 3930 psi 9570 psi 15950 psi
5/8” 3570 psi 8700 psi 14500 psi
3/4” 3070 psi 7395 psi 12325 psi
1” 2355 psi 5655 psi 9425 psi
1 1/4” 1785 psi 4350 psi 7250 psi
1 1/2” 1285 psi 3190 psi 5220 psi
2” 1140 psi 2827 psi 4640 psi

TRIDENT
Page 6
1.2.5 Chassis (E)
1.2.5.1 Wheels
For wheel stud torques, see adjustment data, Maintenance section.
1.2.5.2 Tyres
Trident I Standard Size 12.5/80/18 x 10 Ply
Trident II, X2 Standard Size 1000/R20 x 16 Ply
1.2.6 Scroll (F)
Trident I
Screw diameter .................... 2060mm (6‘7’’)
Screw length ......................... 1600mm (5‘2’’)
Trident II
Screw length ......................... 3100mm (10‘2’’)
Trident X2
Screw length ......................... 4600mm (15‘0’’)

TRIDENT
Page 7
1.2.7 Weirs (G)
Trident I
Total weir linear overflow ....... 6900mm (22‘6’’)
Trident II
Total weir linear overflow ....... 40000mm (132‘)
Optional extended weirs

Total weir linear overflow ....... 53000mm (174‘)
1.2.8 Six point agitation system (H)
Pipe diameter ....................... 2“

Number of outlets .................. 6

TRIDENT
Page 8

TRIDENT
General Issue 04 EG
Page 1
2.1 Introduction ................................................................................ 2
2.2 General Information .................................................................... 2
2.3 Designated use ......................................................................... 3
2.4 Screenable materials ................................................................ 3
2.5 Copyright ................................................................................... 4

TRIDENT
General Issue 04 EG
Page 2
2.1 Introduction 2.2 General information
This instruction manual contains The TRIDENT which you have

important information on how to now received has been
operate the machine safely, manufactured, assembled and
tested with the utmost care and
properly and most efficiently. was built with first class
Observing these instructions materials.
helps to avoid danger, to reduce
repair costs and downtimes and Close attention has been paid to
to increase the reliability and life all details in assembly, running
of the machine. tests and final inspection.
We are confident that you have

received a machine which will
The operating instructions must give you every satisfaction over
always be available wherever a long period.
the machine is in use.
To be assured of faultless
These operating instructions operation we would ask you to
carefully read the following
must be read and applied by any
paragraphs and give the
person in charge of and/ or required time and attention to
working on the machine such as: essential maintenance, cleaning
and inspection.
Operation
including setting up, The machine is simple to oper-
troubleshooting during the ate, adjustments are easy to
make and expert assistance is
course of work, evacuation of seldom required, provided that
production waste, care and ordinary care is exercised in
disposal of fuels and daily use.
consumables.
The machine has been built in
Maintenance accordance with state-of-the-art
standards and recognised
(servicing, inspection, repair).
safety rules. It is designed to be
reliable, efficient and safe when
and/ or used and maintained in
accordance with the instructions
Transport given in this manual.
Follow all applicable safety
regulations for accident Nevertheless, its use may
constitute a risk to life and limb
prevention and environmental of the user or of third parties, or
protection. cause damage to the machine
and to other material property.

TRIDENT
General Issue 04 EG
Page 3
2.3 Designated use 2.4 Screenable materials
The machine is designed Sand

exclusively as a self-contained
mobile dewatering unit, for was-
hing sand into one or two gra-
des.
The material is deposited into

the inlet boxes. If you need to process any
Notice material with the TRIDENT
The variable speed bucket machine which is not on
wheel lifts the sand which has the above list, contact your
sank to the bottom of the TRI- local POWERSCREEN
DENT and deposits it in the Dealer or POWERSCREEN
discharge chute/s. Technical
Department for advice.
All light particles, such as silt,
float to the top of the water tank
and are carried of, through
wiers, to the silt ponds. If you have any doubts about
any aspect of the machines
In order to operate the machine capability or servicing
optimally for the respective procedures, you must
application, several different consult your local
aperatures of bucket meshes POWERSCREEN dealer or
may be installed. POWERSCREEN Technical
Department.
Operating the TRIDENT beyond

it‘s contractual, will result in a
loss of the guarantee and the
manufacturer\ supplier cannot be
held liable for any damage
resulting from such use. The risk
of such misuse lies entirely with
the user.

TRIDENT
General Issue 04 EG
Page 4
2.5 Copyright
The copyright of this manual is

reserved by POWERSCREEN
International Distribution Ltd.
This operating manual contains

regulations and technical
drawings, which may not be
copied, distributed, altered,
stored on electronic media,
revealed to others or used for
the purpose of competition,
either partially or in its entirety.
The right is reserved to alter

any details contained in this
manual without notice. Copy-
right 2009.
POWERSCREEN
International Distribution Ltd.
Coalisland Road, Dungannon,
Co.Tyrone, N.Ireland, BT71 4DR.
Telephone: ++44 (0) 1868

740701
Telefax: ++44 (0) 1868 747231
E-mail:
aftersales@powerscreen.com

TRIDENT
Design and Function Issue 04 EG

Page 1
3.1 General Information

Left and right hand ..................................................................... 2
Front and rear ............................................................................ 2
3.2 Construction units

3.2.1 Feeder unit ................................................................................ 3
3.2.2 Dewatering unit .......................................................................... 4
3.2.3 Power unit .................................................................................. 5
3.2.4 Variable speed flow control ........................................................ 6
3.2.5 Chassis ..................................................................................... 7
3.2.6 Scroll ......................................................................................... 8
3.2.7 Weirs ......................................................................................... 9
3.2.8 Six point agitation system ........................................................ 10

TRIDENT

Page 2
3.1 General Information
Left and Right hand
When using this handbook, at all

Front Right
times the right and the left hand
references are viewed from the
towbar end of the machine.
Left Rear
Front and Rear Front
When using this handbook, at all
times the rear of the machine is
situated at the towbar end.
Left Right
Rear - Towbar

TRIDENT

Page 3
3.2 Construction units
3.2.1 Feed unit (A)
The feed unit consists of two

inlet boxes (IB).
Water troughs attached to the

rinsing machine, e.g. a
Commander, transfer the water
and sand to the inlet boxes at an
IB
incline of 7o- 10o.
Do not increase the supply

Notice hose incline more than 10o,
to avoid over flooding of
the TRIDENT.

TRIDENT

Page 4
3.2.2 Dewatering unit (B)

B
The dewatering unit (B) or
bucket wheel, consists of 28
buckets, 14 on each wheel.
They are bolted on individually

and have the purpose of
scooping up the sand from the
bottom of the tank.
A range of meshes can be

placed in the buckets to suit
varied applications.

TRIDENT

Page 5
3.2.3 Power unit (C) (option only)
The powerunit is attached to the

chassis of the TRIDENT on the
Lhs.
The unit is electric hydraulic and

is powered by a 15Hp. motor. B
The power unit has one control

lever (B2), which drives both the
bucket wheel and scroll together.
B2

TRIDENT

Page 6
3.2.4 Variable speed flow controls
The variable speed flow control

valves control the speed of the
bucket wheel and scroll. Both
are situated at the front of the
machine.
(a) controls the bucket wheel

speed (0-3.3 rpm.)
a
(b) controls the scroll speed
(0-5 rpm.)
b
Rotating counter clockwise,
increases the speed of the
bucket wheel and scroll.
Rotating clockwise, decreases
the speed of the bucket wheel
and scroll.

TRIDENT

Page 7
3.2.5 Chassis (E)
The chassis (E) is a sturdy

construction which supports the
scroll, bucket wheel and
powerunit, if fitted.
It is supported on the axle and
can be connected to the prime
mover by means of the towbar. E
In working position the machine

is supported by:
1. Front support legs

2. Rear support legs
3. Middle support legs
The support legs are lowered

manually.
1 3 2
The machine is fitted with a tow

bar (TB), to enable it to be
repositioned on site.
TB

TRIDENT

Page 8
3.2.6 Scroll (F)

F
The scroll (F) is a rotating auger,
which pushes the heavy sand,
which has sunk to the bottom of
the tank, towards the bucket
wheel.
The scroll is made from plate steel

sections which are bolted in place
for ease of change.

TRIDENT

Page 9
3.2.7 Weirs (G)
The weirs (G) are channels

around the inside of the of the G
scroll tank which carry the water
and silt to pre-made silt ponds.
The weirs can be adjusted up or

down, to stem the flow of water,
depending on the application.

TRIDENT

Page 10
3.2.8 Six point agitation system (N)
The six point agitation system

(N) is situated at strategic
positions on the base of the
scroll tank.
N
By opening the six gate valves,
extra water is injected into the
TRIDENT, from the base
upwards, to agitate and float off
extra fines where necessary.

TRIDENT
Transport Issue 04 EG
Page 1
4.1 Safety information ...................................................................... 2
4.2 Repositioning on the work site ................................................... 4

TRIDENT
Page 2
4.1 Safety Information
WARNING When carrying out

maintenance or adjustment to
a machine the following
procedure must be followed.
1. Switch off driving engine
and remove ignition key.
2. Implement “Lockout
Procedure”.
3. Never work alone.
LOCKOUT PROCEDURE
a. Close control panel door
of driving engine.
b. Insert padlock through the
antiloose fastener.
c. Lock padlock.
d. Keep key on person
during lockout.
Falling from and/or onto a

Powerscreen machine can
cause serious injury or even
death.
Do not climb on the machine.
Always use the walkways/

platforms provided or a safe
and secure platform approved
by the regional safety
enforcing authority.
Always use a EN/ANSI

approved safety harness when
reaching any points 7 ft (2 m)
or more above ground level.

TRIDENT
Page 3
Explosive separation of a tyre

and rim parts can cause
serious injury or death.
Always maintain the correct

tyre pressure. Do not inflate
the tyres above the
recommended pressure (See
Maintenance Section).
When inflating tyres, use a

clip-on chuck and extension
hose long enough to allow you
to stand to one side and not in
front or over the tyre
assembly. Use a safety cage if
available.
WARNING Loose or baggy clothing can

get caught in running
machinery.
Always wear correctly fitting

(E.N./A.N.S.I. approved)
protective clothing.
Protective clothing includes

Hard Hat, Safety Glasses, Ear
Protection, Close Fitting
Overalls, Steel Toed Boots
and a High Visibility Vest.

TRIDENT
Page 4
4.2 Repositioning on the work site
The machine may be moved on

the work site for a short distance WARNING
by using the towbar. FALLING HAZARD.
Refer this section, safety information
for relevant warning.
Prior to repositioning the
TRIDENT on the work site, WEAR PERSONAL PROTECTIVE
the machine must be put in EQUIPMENT.
towing position in for relevant warning.
accordance with Section 7,
“Shut-Off.“
Procedure
1. Observe all safety warnings.
2. Shut-off machine.
(Refer to Section 7,“Shut-Off. “)
3. Put the machine in the

transport position.
(Refer to Section 7,“Shut-Off .“)
4. Fix the towbar at the rear of the

machine.

TRIDENT
Setup Issue 04 EG
Page 1
5.2 General information ................................................................... 5
5.3 Dimensions, required space and weight .................................... 5
5.4 Measures before set up ............................................................. 5
5.5 Measures after long term standstill ............................................. 6

5.6 Machine set up .......................................................................... 6
5.6.1 Preparing the TRIDENT ............................................................. 7
5.6.2 Putting the TRIDENT into position ............................................ 10
5.6.3 Lowering the front support legs................................................. 12
5.6.4 Lowering the centre support legs .............................................. 15
5.6.5 Fitting the hose ........................................................................ 17
5.6.6 Removing the towbar ............................................................... 18
5.6.7 Piping up the water supply ....................................................... 19
5.6.8 Fitting the discharge pipe ......................................................... 20
5.6.9 Powering the TRIDENT

5.6.9.1 15Hp. power unit ...................................................................... 21
5.6.9.2 Coupling the TRIDENT ............................................................. 22

TRIDENT
Setup Issue 04 EG
Page 2
5.1 Safety Information
In-running nip points can

death.
Do not reach into an

unguarded machine.
Your arm could be pulled in

and amputated.
Switch off and lockout

machine before opening or
removing guard doors.
Hydraulic fluid under pressure

can penetrate the skin causing
serious injuries.
Always relieve pressure from

the hydraulic system before
carrying out any kind of
maintenance or adjustment.
Always use a piece of

cardboard to check for leaks.
Do not use your hand.
If fluid is injected under the

skin, it must be surgically
removed or gangrene will
result.
Get medical help immediately.

TRIDENT
Setup Issue 04 EG
Page 3

Procedure”.
LOCKOUT PROCEDURE
of driving engine.
antiloose fastener.
c. Lock padlock.
during lockout.

death.



TRIDENT
Setup Issue 04 EG
Page 4

machinery.



TRIDENT
Setup Issue 04 EG
Page 5
5.2 General information 5.4 Measures before set up
We recommend that the 1. Ensure all guards are fully

assembly/ installation work of the secured in correct/closed
TRIDENT be carried out by the position.
POWERSCREEN customer
service department. 2. Remove all loose items
The manufacturer/ supplier will from the inside of the
not be liable for damage caused machine.
by improper assembly/
installation. 3. Put all control valve levers
in neutral (non-operational)
position.
When setting up the TRIDENT

5.3 Dimensions, required space pay particular attention to the
and weight following points:
Dimensions 1. The TRIDENT must be

Refer to Section 9, “Appendix.” placed on solid ground
capable of carrying the
Required space machine‘s weight.
Refer to Section 9, “Appendix.”
2. Before detaching the TRI-
Weight DENT from the prime
Refer to Section 1, “Technical mover, it is important that
Information.” the chosen site is level.
Level the worksite
foundation with the loading
shovel.
3. Level the TRIDENT with a

precision spirit level.
4. Do not position the

machine above ground
level, eg. on blocks etc.

TRIDENT
Setup Issue 04 EG
Page 6
5.5 Measures after long term 5.6 Machine set up

standstill
After being exposed to wet ma- For dusty conditions some

terial and damp conditions for account
most of the time, wheels have a should be taken of the prevailing
tendency to rot. Check all wheels wind to minimize the possibility
before transporting or moving of dust entering the air intake.
the machine.
When setting up the TRIDENT
ensure that enough space is
No other special actions must be available around the machine/
taken after long term standstill. plant to enable easy set up,
servicing and repair work.
Prior to putting into
Notice operation perform daily (10 Machines arranged before and
hour) maintenance after the TRIDENT will have to
schedule. be placed accordingly.
The general arrangement dia-

gram giving you the basic
information of the TRIDENT
including measurements and
weight is provided in the
technical Section.
Before setting up the TRIDENT,

this section and all of the
previous sections must be read,
understood and observed.
Any work on and with the

machine must be executed by
reliable, authorised personnel
only. Statutory minimum age
limits must be observed.

TRIDENT
Setup Issue 04 EG
Page 7
5.6.1 Preparing the TRIDENT
Procedure
WARNING
LOCK-OUT MACHINE.
Refer this Section, safety information
for relevant Lock-Out procedure.
1. Observe all safety FALLING HAZARD.

warnings. Refer this Section, safety information
for relevantwarning.
WEAR PERSONAL PROTECTIVE

EQUIPMENT.
2. Remove the rear leg pins

(P), 1off LHS/RHS, and
lower the rear support legs,
1 off LHS/RHS to the
required hole.
3. Replace the rear leg pins

(P), washers and spring
pins.

TRIDENT
Setup Issue 04 EG
Page 8
5.6.1 Preparing the TRIDENT
Procedure
WARNING
LOCK-OUT MACHINE.
FALLING HAZARD.
Always use a safe and
secure platform. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
4. Remove all equipment from

inside of the TRIDENT.
5. With the help of another

operative, bolt the 2 inlet
boxes (IB) into position.
IB

operative, bolt the
discharge chute(s) (DC),
into place
A single grade chute or 2

Notice double grade chute can be
fitted, depending on
customer requirements.
DC

TRIDENT
Setup Issue 04 EG
Page 9

operative remove the
discharge chute guard
(DG), from the front of the DG
machine.
8. Place the discharge chute

guard (DG) into position,
and bolt securely, using the
4 bolts supplied.

TRIDENT
Setup Issue 04 EG
Page 10
5.6.2 Putting the TRIDENT into

position
WARNING
Procedure LOCK-OUT MACHINE.
1. Observe all safety WEAR PERSONAL PROTECTIVE

EQUIPMENT.
warnings. Refer this section, safety information
Only a crane capable of
lifting 8000 Kg or more
may be used for this op-
eration.
2. Attach a chain securely

onto the TRIDENT towbar.
3. Using a crane to raise the

rear of the machine, pull the
TRIDENT into position.
See following page for

Notice correct
TRIDENT positioning.
4. Remove the chains from

the towbar.

TRIDENT
Setup Issue 04 EG
Page 11
Typical Setup

TRIDENT
Setup Issue 04 EG
Page 12
5.6.3 Lowering the front support

legs and removing the axle
WARNING

EQUIPMENT.
Only a crane capable of for relevant warning.
eration.
If not on a plinth, ensure
each leg is on a solid base,
to avoid sinking. S1 S2
2. Attach shackles securely, in

the two holes, on the front
channel of the Trident.
Positions S1 and S2.
3. Attach the chains securely

to the two shackles.
4. Raise the crane slowly until

the chains take the weight
of the machine.
5. Remove the axle bolts, 4

off Lhs/Rhs.

TRIDENT
Setup Issue 04 EG
Page 13
6. Raise the machine slightly

until the axle and TRIDENT
chassis have separated.
7. Remove the axle (A), by

wheeling it out of position.
The working height of the

Notice
Trident is dependent on
the application. This will be
calculated before install.
Be aware of support leg

when withdrawing the main
support pin. The support
leg is heavy and may
cause serious injury if
allowed to fall after pin
withdrawal.

TRIDENT
Setup Issue 04 EG
Page 14
8. Remove the front leg pins

(P), 1 off Lhs/Rhs and P
lower the support leg to the
required hole.
9. Reinsert the front leg pins,

washers and spring pins
(P), 1 off Lhs/Rhs.
10. Lower the TRIDENT until

weight is on both front
support legs.
11. Check that the TRIDENT is

perfectly level. Adjust if
necessary.
12. Remove the chains.

TRIDENT
Setup Issue 04 EG
Page 15
5.6.4 Lowering centre support

legs
Procedure
WARNING
LOCK-OUT MACHINE.

EQUIPMENT.

to the towbar.
3. Raise the TRIDENT slightly

of the ground.
Only a crane capable of

eration.

withdrawal.

TRIDENT
Setup Issue 04 EG
Page 16
4. Remove the centre leg pin

(P), 1 off Lhs/Rhs, and
lower the support legs, one
at a time, to the required
hole.
5. Reinsert the centre leg pin

(P), washer and spring pin, P
1 off Lhs/Rhs.
6. Lower the TRIDENT until

weight is on all support
legs.
7. Check that the TRIDENT is

perfectly level. Adjust if
necessary.
8. Remove the chains.

TRIDENT
Setup Issue 04 EG
Page 17
5.6.5 Fitting the hoses
Procedure
Water hoses are supplied WARNING

Notice as an option only. LOCK-OUT MACHINE.
1. Observe all safety FALLING HAZARD.

warnings. Refer this Section, safety information
Only lifting gear capable WEAR PERSONAL PROTECTIVE

of lifting 1000 Kg or more EQUIPMENT.
may be used for this op- for relevant warning.
eration.
2. Using a crane, attach a

sling around each end, of
the hose.
3. Raise the hose into

position.
4. Fasten the hose to the

rinser box using the seal,
locking nuts & washers
provided.
5. Fasten the opposite end of

the hose to the inlet box.
6. Unhook and remove the

sling.
7. Repeat the procedures, 1-

6 for the remaining hose.

TRIDENT
Setup Issue 04 EG
Page 18
5.6.6 Removing the towbar
Procedure
WARNING
LOCK-OUT MACHINE.
Refer this Section, Safety information for
Lock-Out procedure.

warnings. EQUIPMENT.
2. Remove the pins (P), 2 off.
Be aware of towbar when

withdrawing it from
position. The towbar is TB
heavy and may cause
serious injury if allowed
to fall after withdrawal. P

operative, remove the
towbar (TB).
4. Store the pins and towbar

in a safe place for reuse.

TRIDENT
Setup Issue 04 EG
Page 19
5.6.7 Piping up the water supply
Procedure
WARNING
LOCK-OUT MACHINE.

2. Retrieve the roll of 2“

hosing (H). C
3. Remove the cap (C).
4. Connect the hose (H) to the

main supply pipe, using
two clamps.
5. Attach the opposite end of

the hose (H) to the rear of
the TRIDENT, using two H
clamps.

TRIDENT
Setup Issue 04 EG
Page 20
5.6.8 Fitting the discharge pipe
Procedure
WARNING
LOCK-OUT MACHINE.

The 10“ discharge pipe can be
Notice placed at any one of three
positions, depending on the
position of the silt ponds.
RS
2. Bolt the pipe connection PC

(PC) and rubber seal (RS),
to the TRIDENT, at the
required position.
3. Place a 90o bend (B), onto

the end of pipe connector
(PC).
Prop securely into position.
B
4. Lay piping from the 90o
bend to the silt pond.
Ensure a suitable fall is
available back to the silt
pond.

TRIDENT
Setup Issue 04 EG
Page 21
5.6.9 Powering the TRIDENT
5.6.9.1 15 Hp. Powerunit

DANGER
FLUID INJECTION HAZARD
Refer this Section, Safety information
Procedure for relevant warning.
1. Observe all safety WARNING

warnings. LOCK-OUT MACHINE.

2. The TRIDENT can be EQUIPMENT.
powered in two ways: for relevant warning.
(a) by a powerunit.
(b) by hydraulic coupling.
If the TRIDENT has a

Notice powerunit, installation
must be done by a
qualified electrican.

TRIDENT
Setup Issue 04 EG
Page 22
5.6.9.2 Coupling the TRIDENT
Procedure
DANGER
1. Observe all safety

warnings.
WARNING
LOCK-OUT MACHINE.
2. Retrieve the two 3/4“ hoses Refer this Section, safety information
from the kit provided.
EQUIPMENT.
3. Connect the hydraulic drive
hose from the parent
machine to the TRIDENT Conveyor circuit
bucket drive.
CB
4. Connect the remaining
hydraulic hose from the
screw drive to the
Commander rinser bracket
(CB).
3/8“ fittings
1/2“ fittings
Commander 1400 example

TRIDENT
Operation Issue 04 EG
Page 1
6.2. General information ................................................................... 5
6.3 Normal operation

6.3.1 Putting into operation (coupling machine only) ............................ 7
6.3.2 Putting into operation (power unit only) ....................................... 8
6.4 Adjustment ................................................................................. 9
6.5 Emergency Stop ...................................................................... 12
6.6 Restart after emergency stop ................................................... 12
6.7 Troubleshooting ....................................................................... 13

TRIDENT
Page 2
6.1 Safety information

death.

unguarded machine.

and amputated.

removing guards.

serious injuries.



result.

TRIDENT
Page 3

Procedure”.
LOCKOUT PROCEDURE
of driving engine.
antiloose fastener.
c. Lock padlock.
during lockout.

death.

reaching any points 6 ft 6
Inches ( 2 m) or more above
ground level.

TRIDENT
Page 4

machinery.



TRIDENT
Page 5
The TRIDENT may only be DISCHARGE

operated if the safety SCROLL CHUTE
instructions provided in
the previous chapters have
been observed and the
described procedures
have been performed.
Operate the machine only if all BUCKET

WHEEL
protective and safety-oriented
devices, such as removable
safety devices, emergency shut- KEEP AWAY FROM THE
off equipment, sound-proofing BUCKET WHEEL AND
elements and exhausts, are SCROLL, where there is
secured in correct position and risk of serious injury or
fully functional. death due to rotating parts
and danger from other
During operation, all sound heavy machinery working
baffles must be closed. in the area, unless you are
a fully-trained operator
In the event of malfunctions, stop engaged in loading the
the machine/ plant immediately machine.
and lock out.
KEEP AWAY FROM THE
DISCHARGE CHUTE,
Have any defects rectified
where there is risk of
immediately.
serious injury or death due
to conveyors carrying
ALWAYS WEAR A EN/ANSI
away the processed mate-
approved HARD HAT AND
rial and danger from other
FOOTWEAR WITH
heavy machinery working
ADEQUATE TOE
in the area, unless you are
PROTECTION when
a fully-trained operator
working in the vicinity of
engaged in collecting
the machine and on the
processed material.
work site.

TRIDENT
Page 6
As in all washing applications, the The screenbox is fitted with

screenbox angle is an important independently operated spray bars,
issue, as it influences the amount of with allow accurate on/off control of
time the material spends on the the amount water being supplied.
screenbox.
This can influence how clean the The water pressure at the spray
final product will be. The screen nozzles is vital to the cleaning of the
angle should be between 18o-22o , material. This pressure needs to be
depending on how dirty the material between 20-29Psi (2 bar). Lower
arriving at the screenbox is. than this the material may not be
Obviously, the smaller angle being properly cleaned. If the pressure is
used for dirty material. too high fittings could blow or
screen pegging could occur.
The screenbox angle can also
influence the angle at which the
troughs hang at. To ensure a free
flow of the sand and water mixture
along these troughs, the trough
angle needs to be between 7o-10o.
The wash box is another

important factor, as it provides the
first step in the cleaning process
and also acts as a spreader plate.
It should run at all times.

TRIDENT
Page 7
6.3 Normal operation
6.3.1 Putting into operation

(coupled machine only)
DANGER
Procedure Refer this Section, Safety information

warnings.
WARNING
2. Start the engine, of the WEAR PERSONAL PROTECTIVE
driving machine. EQUIPMENT.
(Refer to respective for relevant warning.
machine manual.)
Only start the machine if

the safety instructions
provided have been
observed and the
described procedures
have been performed.
3. Turn on water supply to the

Commander rinser, via a
water pump.
4. Start all the conveyors.

(Refer to respective
machine manual for correct
levers.)
5. Start the TRIDENT.

lever.)
6. Start main conveyor and

screen, of wash plant.
7. Start feeder, of wash plant.

TRIDENT
Page 8
6.3.2 Putting into operation

(via powerunit only)
Procedure

DANGER
warnings. Refer this Section, Safety information
2. Start the discharge

conveyors. WARNING
(Refer to respective WEAR PERSONAL PROTECTIVE
machine manual for correct EQUIPMENT.
levers.) for relevant warning.
3. Turn on water supply to the

TRIDENT, via a water
pump.
4. Move the power unit lever

forward to start the TRI-
DENT.
Lever starts the bucketwheel
Notice
and scroll together.
5. Start main conveyor and

screen, of wash plant.
lever.)
6. Start feeder, of the wash

plant.
lever.)

TRIDENT
Page 9
6.3 Adjustment
Procedure
Slight adjustment or fine tuning

of
DANGER
the TRIDENT will be required to Refer this Section, Safety information
get maximum results from the for relevant warning.
machine.
WARNING
1. Maximum retention EQUIPMENT.
Maximum retention of fines will FALLING HAZARD.
be Refer this Section, safety information
obtained when all the discharge
weirs are adjusted to the water
level. This allows the water to
flow slowly over the weirs and
allows the fine material to settle
in
the tank.
When this has been achieved
the
fines will be carried forward to
the
bucket wheel via the deep fluted
fines recovery screw.
The adjustable plate, between

the
bucket tank and the settling tank,
should be raised to the water
level.
This will force the fines down into
the tank, where they are trapped
by
the screw and picked up by the
bucket wheel.

TRIDENT
Page 10
2a. Release of fines
When the adjustable

plate,between
the bucket tank and the
settling tank,
is lowered this then allows
water, a free flow to the
settling tank resulting in a
more rapid release of
fines. The same effect may
be obtained by raising
sections of the discharge
weir above the water level.
This will cause the water to
flow faster over the
remaining weirs thus
removing a greater quantity
of fines.
b. Six point water injection

system
The six point water

injection system may be
turned on to agitate the
water and float off more
fines where necessary.
c. Water flow control
The flow rate is an

important factor, as mate-
rial with a high percentage
of fines to be removed,
will require a high volume
of water. The flow rate is
determined by the tonnes
per hour desired and the
percentage of silt /fines to
be removed. This may vary
between 500 and 1100
Gpm.

TRIDENT
Page 11
3. Bucket Speed
The speed of the bucket

wheel will be determined
by the tonnes per hour
(Tph) to be produced.
Select a speed,
(recommended 1-1.25
rpm), which allows each
bucket to be half full or
over. The more material in
the bucket the better it will
drain and discharge.

TRIDENT
Page 12
6.5 Emergency Stop
WARNING In case of incident or

trouble, you MUST follow
the following procedure:
1. Engage the nearest WARNING

emergency stop. LOCK-OUT MACHINE.
2. Switch off the engine and for Lock-Out procedure.
remove the ignition key.
EQUIPMENT.
3. Implement the Lockout Refer this section, safety information
procedure. for relevant warning.
4. Only when the machine is

fully switched off, should an
attempt be made to solve the
problem.
6.6 Restart after Emergency Stop
1. Ensure that the problem

has been solved.
2. Ensure that all personnel

are clear from the machine.
3. Ensure that all guards and

safety devices are correctly
fitted and fully functional.
4. Release all emergency

stops.
5. Re-start the machine.

(Refer to relevant machine
manual).

TRIDENT
Page 13
6.7 Trouble shooting
Problem Possible cause Solution
TRIDENT
Machine stops while working Too much load in Trident Remove load
Relief valves set incorrectly Reset relief valves to correct
pressure
Air in hydraulic system Check, fix leak
WATER TANK
Water not level in the tank Machine is not level Level the machine
HYDRAULIC SYSTEM
Return line filter blockage Return line filter element is Replace return line filter element
indicator shows red blocked

TRIDENT
Page 14

TRIDENT
Shutoff Issue 04 EG
Page 1
7.2 Shut-off
7.2.1 Coupled machine only ................................................................ 5
7.2.2 Power unit only ........................................................................... 6
7.3 Putting the machine in the transport position

7.3.1 Unpiping the TRIDENT (coupling only) ........................................ 7
7.3.2 Disconnecting the discharge pipe .............................................. 8
7.3.3 Unpiping the water supply .......................................................... 9
7.3.4 Replacing the towbar ............................................................... 10
7.3.5 Removing the rubber lined hosing ............................................ 11
7.3.6 Raising the front support legs ................................................... 12
7.3.7 Refitting the axle ...................................................................... 13
7.3.8 Raising the rear and centre support legs .................................. 14
7.3.9 Preparing the TRIDENT for transport ........................................ 15
7.4 Measures prior to long term standstill ....................................... 17

TRIDENT
Shutoff Issue 04 EG
Page 2

death.

unguarded machine.

and amputated.

removing guards.

serious injuries.



result.

TRIDENT
Shutoff Issue 04 EG
Page 3

Procedure”.
LOCKOUT PROCEDURE
of driving engine.
antiloose fastener.
c. Lock padlock.
during lockout.

death.



TRIDENT
Shutoff Issue 04 EG
Page 4

machinery.



” TRIDENT
Shutoff Issue 04 EG
Page 5
7.2 Shut-off
7.2.1 Coupled machine only
Procedure

WARNING
warnings. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
Prior to shut-off, allow the Refer this section, safety information
TRIDENT to run for 30
minutes after material has
ceased feeding onto
screen. Reduce scroll
speed to half to allow the
sand to settle.
2. Stop feeder.
machine manual.)
3. Stop the main conveyor

and screenbox.
machine manual.)
4. Turn off water supply, via

water pump.
5. Stop the TRIDENT.

machine manual.)
6. Drain the water, from the

Trident, via the sludge
doors.
7. Stop the engine of the

driving machine.
machine manual.)

TRIDENT
Shutoff Issue 04 EG
Page 6
7.2.2 Powerunit only
1. Procedure
Observe all safety
WARNING
Prior to shut-off, allow the for relevant warning.
TRIDENT to run for 30
minutes after material has
ceased feeding onto
screen. Reduce scroll
speed to half to allow the
sand to settle.
2. Stop feeder.
machine manual.)
3. Stop the main conveyor

and rinser unit.
machine manual.)
4. Allow TRIDENT to run until,

buckets are free of materi-
al.
5. Move lever back to neutral

to stop the TRIDENT.
(or refer to respective
machine manual.)
4. Turn off water supply, via

water pump.
6. Switch of the powerunit.

TRIDENT
Shutoff Issue 04 EG
Page 7
7.3 Putting the machine into

transport position
7.3.1 Unpiping the TRIDENT

(coupling only) DANGER
Procedure
WARNING
1. Observe all safety LOCK-OUT MACHINE.
warnings. for relevant Lock-Out procedure.

EQUIPMENT.
2. Disconnect the hydraulic for relevant warning.
hose from the screw drive

to the Commander rinser Conveyor circuit
bracket (CB).
CB
3. Disconnect the hydraulic
drive hose from the
Commander rinser to the
TRIDENT bucket drive.
4. Store the two 3/4“ hoses

for future use. 3/8“ fittings
1/2“ fittings
Commander 1400 example

TRIDENT
Shutoff Issue 04 EG
Page 8
7.3.2 Disconnecting the discharge

pipe
WARNING

1. Observe all safety EQUIPMENT.
warnings. for relevant warning.
2. Remove the 90o bend (B), PC

from the end of pipe
connector (PC). B

TRIDENT
Shutoff Issue 04 EG
Page 9
7.3.3 Unpiping the water supply
WARNING

2. Unclamp the hose (H) from

the rear of the TRIDENT.
3. Unclamp the opposite end

of the hose (H) from the
Commander main supply H
pipe.
4. Fit the cap (C).

C
5. Roll up the 2“ hosing (H).
6. Store all clamps and

hosing in a safe place for
reuse.

TRIDENT
Shutoff Issue 04 EG
Page 10
7.3.4 Replacing the towbar
Procedure
WARNING
LOCK-OUT MACHINE.
Refer this Section, Safety information for
Lock-Out procedure.

2. Retrieve the pins and

towbar (TB).
Be aware of towbar when

putting it into position. The
towbar is heavy and may
allowed to fall during
replacement.

operative, place the towbar
(TB) into position. TB
4. Insert the pins, washers
and spring pins (P), 2 off. P

TRIDENT
Shutoff Issue 04 EG
Page 11
7.3.5 Removing the rubber lined

hosing
Procedure
WARNING
1. Observe all safety LOCK-OUT MACHINE.
warnings. Refer this Section, Safety information for
Lock-Out procedure.
Only lifting gear capable WEAR PERSONAL PROTECTIVE

of lifting 1000 Kg or more EQUIPMENT.
may be used for this op- for relevant warning.
eration.
2. Using a crane, attach a

sling around each end of a
hose.
3. Raise the crane until it has

taken the weight of the
hose.
4. Unbolt the hose from the

rinser box.
5. Unbolt the hose from the

inlet box.
6. Lower the hose to the

ground.
7. Unhook and remove the

slings.
8. Repeat the procedures, 1-

7 for the remaining hose.

TRIDENT
Shutoff Issue 04 EG
Page 12
7.3.6 Raising the front support legs
and replacing the axle
Procedure

warnings. WARNING
Only a crane capable of LOCK-OUT MACHINE.
lifting 8000 Kg or more for relevant Lock-Out procedure.
eration. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
2. Attach shackles securely in Refer this section, safety information
the two holes on the front for relevant warning.
channel of the Trident.

Positions S1 and S2.
S1 S2
to the two shackles.
4. Raise the crane slowly, until

the chains take the weight
of the machine.
withdrawal.
5. Remove the front leg pins

(P), 1 off Lhs/Rhs, and
raise the support leg into
it‘s transport postion.
P
6. Reinsert the front leg pin,
washer and spring pin (P),
1 off Lhs/Rhs.

TRIDENT
Shutoff Issue 04 EG
Page 13
7. Retrieve the TRIDENT

wheels and axle (A).
8. Raise the front of the TRI-

DENT sufficiently to allow
the axle (A), to wheel into
place.
9. Insert the axle bolts, 4 off

Lhs/Rhs, into place.
10. Tighten the axle bolts, 4 off

Lhs/Rhs.
B
11. Lower the crane and

remove the chains and
shackles.

TRIDENT
Shutoff Issue 04 EG
Page 14
7.3.7 Raising the rear and centre

support legs
Procedure
1. Observe all safety WARNING

warnings. LOCK-OUT MACHINE.
Only a crane capable of for relevant Lock-Out procedure.
may be used for this op- EQUIPMENT.
eration. Refer this section, safety information
to the towbar.
3. Raise the TRIDENT slightly

of the ground, until the
chains take the weight of
the machine.
cause serious injury if P
withdrawal.
4. Remove the rear and

centre leg pins (P), 2 off
Lhs/Rhs.
5. Raise the rear and centre

support legs, 2 off Lhs/Rhs.
6. Pin each support leg, 2 off

Lhs/Rhs, up fully into their
transport position.
7. Lower the TRIDENT slowly P

to the ground and remove
the chains.

TRIDENT
Shutoff Issue 04 EG
Page 15
7.3.8 Preparing the TRIDENT for

transport
WARNING
LOCK-OUT MACHINE.
Procedure Refer this Section, safety information

EQUIPMENT.
1. Observe all safety Refer this section, safety information
warnings.

secure platform.

operative, unbolt and
remove the discharge DG
chute (DC).
3. Place the discharge chute

guard (DC), to the front of
the machine.

TRIDENT
Shutoff Issue 04 EG
Page 16

operative, remove the
discharge chute(s), (DC).

secure platform.
DC

operative, unbolt and
remove the two inlet boxes
(IB).

secure platform.
IB
6. Place all equipment

carefully inside the TRI-
DENT, for reuse.

TRIDENT
Shutoff Issue 04 EG
Page 17
7.4 Measures prior to long term

standstill
No special actions must be

taken prior to long term stand- WARNING
still. WEAR PERSONAL PROTECTIVE
EQUIPMENT.
Prior to putting into

Notice operation perform daily (10
hour) maintenance
schedule.

TRIDENT
Shutoff Issue 04 EG
Page 18

TRIDENT
Maintenance Issue 04 EG
Page 1
8.1 Safety Information ...................................................................... 3
8.2 General information ................................................................... 6
8.3 Gearbox maintenance
8.3.1 Brevini gearbox (Trident II II & XII)

8.3.1.1 Checking the oil level ................................................................. 8
8.3.1.1 Changing the gearbox oil ........................................................... 9
8.3.2 Bonfiglioli gearbox (Trident II & X2)

8.3.2.1 Checking the oil level ............................................................... 10
8.3.2.2 Changing the gearbox oil ......................................................... 11
8.3.2.3 Removing the Bucket Wheel Gearbox ...................................... 13
8.4 Electrical system ...................................................................... 14
8.5 Chassis
8.5.1 Wheels .................................................................................... 15
8.5.2 Tyres........................................................................................ 16
8.6 Hydraulic system ...................................................................... 17

8.6.1 Hydraulic oil
8.6.1.1 Check hydraulic oil level ........................................................... 18
8.6.1.2 Adding hydraulic oil .................................................................. 19
8.6.1.3 Change hydraulic oil ................................................................. 20

TRIDENT
Page 2
8.7 Maintenance schedules

8.7.1 Daily or 10 hour maintenance schedule .................................... 22
8.7.2 100 hour maintenance schedule ............................................... 23
8.7.3 250 hour maintenance schedule ............................................... 24
8.7.4 2000 hour maintenance schedule ............................................. 25
8.8 Lubricants and fluids ................................................................ 26
8.9 Capacities - Fluid .................................................................... 27
8.10 Adjustment Data ...................................................................... 27
8.11 Pressures ................................................................................ 27
8.12 Greasing Schedule .................................................................. 28

TRIDENT
Page 3

death.

unguarded machine.

and amputated.

removing guards

serious injuries.



result.

TRIDENT
Page 4

Procedure”.
LOCKOUT PROCEDURE
of driving engine.
antiloose fastener.
c. Lock padlock.
during lockout.

death.



TRIDENT
Page 5

machinery.


Explosive separation of a tyre

and rim parts can cause
serious injury or death.

the tyres above the
Maintenance Section).

hose long enough to allow you
to stand to one side and not in
front or over the tyre
assembly. Use a safety cage if
available.

TRIDENT
Page 6
When performing maintenance, The machine has been designed

always observe rules provided in to facilitate easy routine
the safety section. maintenance without the removal
of any fixed guards.
Breakdown caused by
insufficient or improper All greasing points can be
maintenance will cause high accessed from the ground level
repair costs and long term or any walkways provided and all
standstill. Therefore, regular belt adjustments can be made
maintenance is imperative. without removing any protective
guards.
In addition to several other
factors, the reliability and life of If it is necessary to remove any
the TRIDENT depends on guard doors, all are fitted with
regular and proper maintenance. captive nuts and bolts to ensure
that they are replaced before the
The following section contains machine is restarted.
maintenance instructions as well
as maintenance schedules for
normal operating conditions.
When the TRIDENT is

Notice
operated in extreme
climatic conditions (e.g.
below -5°C or above 33°C)
or in very dusty conditions
for a long period of time,
the maintenance
schedules will change.
Ask your local
POWERSCREEN dealer or
POWERSCREEN Technical
Department for advice.

TRIDENT
Page 7
PRACTICE SAFE
MAINTENANCE.
Understand service
procedure before doing
work. Keep area clean and
dry.
Never lubricate, clean,

service or adjust machine
while it is moving.
Keep hands, feet and

clothing clear of power
driven parts and in-running
nip points.
Disengage all power and

operate controls to relieve
pressure. Stop the engine.
Implement lockout
procedure. Allow machine
to cool.
Securely support any

machine elements that
must be raised for service
work.
Keep all parts in good

condition and properly
installed.
Fix damage immediately.
Replace worn or broken
parts.
Remove any build up of

grease, oil or debris.
Disconnect battery ground
cable (-) before making
adjustments on electrical
systems or welding on
machine.

TRIDENT
Page 8
8.3.1 Brevini gearbox (Trident I,II &

X2)
8.3.1.1 Checking the oil level
The Brevini gearbox is supplied

with oil, (for oil type see this
Section, “Lubrication an fluids.“)
DANGER
FLUID INJECTION HAZARD.
See this Section for,
“maintenance
schedules.“ WARNING
EQUIPMENT.
Procedure for relevant warning.
DO NOT CLIMB ON MACHINE.

Refer this section, Safety information
1. Observe all safety for relevant warning.
warnings.
2. Ensure the gearbox is

horizontal, with the plugs FP
(FP and LP), in the position
shown. Note LP is 15o
below horizontal.
3. Remove level plug, (LP)

and check if oil trickles out. LP
If not, top up with correct
grade of oil.
4. Remove both plugs, (FP

and LP).
5. Top up the gearbox using

the filler plug (FP), until oil
exits from level plug (LP).
6. Reinsert both plugs, (FP

and LP).

TRIDENT
Page 9
8.3.1.2 Changing the gearbox oil
Procedure

warnings.
DANGER
Oil will discharge easier FLUID INJECTION HAZARD.
Notice when warm. It is suggested Refer this Section, safety information
to change the oil while still for relevant warning.
warm.
ALWAYS practice extreme
Notice cleanliness when servicing. WARNING
2. Rotate the gearbox until EQUIPMENT.
one of the plugs is at the for relevant warning.
bottom of the vertical axis.
Before removing the drain Refer this section, Safety information
Notice plug (DP). for relevant warning.
a) Ensure a suitable
container is placed on the
ground to catch the full
capacity of oil in the FP
gearbox.
b) Remember to stand on LP
one side to avoid oil which
will spill from the drain
hole.
3. Drain the gearbox by
removing drain plug (DP) DP
and filler plug (FP).
4. Reinsert the drain plug

(DP).
5. Remove the level plug (LP).
6. Refill the gearbox with

correct grade of oil.
7. Reinsert the filler plug (FP)

and level plug (LP).

TRIDENT
Page 10
8.3.2 Bonfiglioli gearbox
(Trident II & X2)
8.3.2.1 Checking the oil level
The Bonfiglioli trasmital 709

gearbox is supplied with oil, (for
oil type see this Section, DANGER
“Lubrication an fluids.“) FLUID INJECTION HAZARD.
During the working condition for relevant warning.
the
oil must not exceed 95o.
WARNING
See this Section for, WEAR PERSONAL PROTECTIVE
EQUIPMENT.
“maintenance Refer this section, safety information
schedules.“ for relevant warning.

Procedure Refer this section, Safety information

warnings.
2. Ensure the gearbox is FP

horizontal, with the plugs
(FP and LP), in the
position shown.
3. Remove level plug, (LP)

and check if oil trickles
out. If not, top up with
LP
4. Remove both plugs, (FP

and LP).
5. Top up the gearbox using

the filler plug (FP), until oil
exits from level plug (LP).
6. Reinsert both plugs, (FP

and LP).

TRIDENT
Page 11
8.3.2.2 Changing the gearbox oil
Procedure

warnings.
To change the oil in the DANGER
bucket wheel drive, the FLUID INJECTION HAZARD.
gearbox has to be removed Refer this Section, safety information
Notice for relevant warning.
from the wheel pipe unit.
Refer to section 8.3.3.3 Re-
moving the Bucket Wheel
Gearbox WARNING
Oil will discharge easier EQUIPMENT.
Notice when warm. It is suggested Refer this section, safety information
to change the oil while still
warm. DO NOT CLIMB ON MACHINE.
ALWAYS practice extreme for relevant warning.
Notice cleanliness when servicing.
2. Rotate the gearbox until

one of the plugs, is at the
bottom of the vertical axis. P1
Before removing the drain
Notice plug (DP).
a) Ensure a suitable
capacity of oil in the gearbox. DP
b) Remember to stand on
will spill from the drain hole.

TRIDENT
Page 12
3. Drain the gearbox by

removing both plugs P1
and drain plug (DP).
4. Reinsert the drain plug,

(DP).
5. Refill the gearbox, (see

previous page), with the
6. Reinsert the plug, (P1).

TRIDENT
Page 13
8.3.2.3 Removing the Bucket Wheel

Gearbox
Procedure
DANGER
FLUID INJECTION HAZARD.
warnings.
Notice
To change the oil in the
bucket wheel drive the
WARNING
gearbox has to be removed WEAR PERSONAL PROTECTIVE
EQUIPMENT.
from the bucketwheel. Refer this section, safety information
ALWAYS practice extreme for relevant warning.
Notice cleanliness when servicing. DO NOT CLIMB ON MACHINE.
2. Remove bolts from the

gearbox mounting bracket
3. Remove hydraulic hoses

from the motor.
4. Raise the drive side of the

bucket wheel just enought
to allow the gearbox (item
18) to clear the bucket
tank. Before you do this
however remove the cup
(top of item 1) from the
bearing on the opposite
side to avoid damage.
5. Remove 6 outer bolts from

the gearbox mounting ring
and extract the gearbox.
6. Follow the procedure for

changing the oil in section
8.3.3.2.

TRIDENT
Page 14
8.4 Electrical System
WARNING Work on the electrical

system or equipment may WARNING: Battery Posts,
only be carried out by a terminals and related accessories
skilled electrician himself contain lead and lead compounds,
or by specially instructed chemicals known to the State of
personnel under the California to cause cancer and
control and supervision of reproductive harm.
a skilled electrician and in Wash hands after handling.
accordance with the
applicable electrical
engineering rules.
WARNING lf provided for in the

regulations, the power
supply to parts of
machines and plants, on
which inspection,
maintenance and repair
work is to be carried out
must be cut off.
Before starting any work,
check the de-energized
parts for the presence of
power and ground or
short-circuit them in
addition to insulating
adjacent live parts and
elements.
Cut off any electrical
supply to the machine
before any inspection,
maintenance or repair
work is carried out.

TRIDENT
Page 15
8.5 Chassis
Check that all bolts and pins are

in place and are secure. WARNING
EQUIPMENT.
8.5.1 Wheels
Check that all guards are fully

secured in the closed position.
Check wheel nuts before every

journey.
Check wheel nuts every 150

miles.
After a wheel change, nuts

should be checked several times
a day until they maintain their
correct setting.
(For wheel nut tightening

torques, refer to “adjustment
data,” this section.)

TRIDENT
Page 16
8.5.2 Tyres
Check tyre for damage and deterioration

before every journey.
Check tyre pressure before every

journey.
The tyre pressure must be checked when
WARNING
the tyres are cold. LOCK-OUT MACHINE.
Refer this Section, safety information for
Lock-Out procedure.
(For Tyre pressure, refer to “pressures,”
this Section.) WEAR PERSONAL PROTECTIVE
EQUIPMENT.
WARNING Explosive separation of a for relevant warning.
tyre and rim parts can cause EXPLOSIVE SEPARATION OF TYRE
serious injury or death. Refer this Section for relevant warning.
Do not attempt to mount a
tyre unless you have the
proper equipment and
experience to perform the
job.
the tyres above the
Technical Information).
Never weld or heat a wheel
and tyre assembly. The heat
can cause an increase in air
pressure resulting in a tyre
explosion. Welding can
structurally weaken or
deform the wheel.
hose long enough to allow
you to stand to one side and
not in front or over the tyre
assembly. Use a safety cage
if available.
Check wheels for low
pressure, cuts, bubbles,
damaged rims or missing lug
bolts and nuts.

TRIDENT
Page 17
8.6 Hydraulic system

(15 Hp Powerpack only)
The air vents in the cap must DANGER

Notice
be kept open to allow the FLUID INJECTION HAZARD.
hydraulic system to “breathe.” for relevant warning.
Always use the correct grade

of oil, otherwise overheating WARNING
will occur. (Refer this Section, LOCK-OUT MACHINE.
“lubricants and fluids.”) Refer this Section, Safety information for
relevant Lock-Out procedure.

Notice If the hydraulic system EQUIPMENT.
requires filling up on a regular Refer this Section, safety information for
relevant warning.
basis, all hydraulic parts and
hoses should be inspected for
leaks. Any repairs should be
made prior to continued
operation of the machine.
D
A Hydraulic Oil Level

Indicator
B Filler Cap
C Drain Plug
D Suction Filters
A C B

TRIDENT
Page 18
8.6.1 Hydraulic oil
8.6.1.1 Check hydraulic oil level

WARNING
LOCK-OUT MACHINE.
Procedure for Lock-Out procedure.

EQUIPMENT.
1. Observe all safety for relevant warning.
warnings.
2. Machine must be on level

ground.
D
3. Always have the hydraulic
oil at normal operating
temperature.
4. Check the level indicator

(A).
The oil level must be
between the red and black
marks on the gauge.
A C B

TRIDENT
Page 19
8.6.1.2 Adding hydraulic fluid
DANGER
Procedure FLUID INJECTION HAZARD.

warnings.
WARNING
LOCK-OUT MACHINE.
2. Machine must be on level for Lock-Out procedure.
ground.
EQUIPMENT.
3. Implement lock-out
procedure.
D
4. Clean the area around the
filler cap (B).
5. Open the filler cap (B).
6. Fill the tank to midway

between red and black
marks on the level
indicator.
(Correct grade of hydraulic
oil see this Section,
“lubricants and fluids.”) A C B
Never overfill the hydraulic
Notice tank as this will cause
leakage from the filler cap.

TRIDENT
Page 20
8.6.1.3 Change hydraulic oil
DANGER
Procedure FLUID INJECTION HAZARD.

warnings.
WARNING
2. Implement lockout LOCK-OUT MACHINE.
procedure. for Lock-Out procedure.

3. Always have the hydraulic EQUIPMENT.
oil at normal operating Refer this section, safety information
temperature.
ALWAYS practice extreme
Notice
cleanliness when
servicing.
D
4. Drain the tank by removing
the drain plug (C).
Before removing the drain
Notice plug (C).
a) Release any pressure in

the hydraulic tank by slowly
unscrewing the filler cap (B).
b) Ensure a suitable
capacity of oil in the tank.
A C B
c) Remember to stand on
will spill from the drain hole.

TRIDENT
Page 21
5. Remove the the filler cap

(B).
6. Remove the suction filter D

(D) by unscrewing it from
the suction pipe.
7. Fit new suction filter (D) to

the suction pipe.
8. Refill the tank with clean

hydraulic oil to midway
between the red and black
marks on level indicator.
(Correct grade of hydraulic
oil see this Section,
A C B
“lubricants and fluids.”)
9. Run the TRIDENT to

circulate the oil. Operate the
hydraulic control to purge
any air from the system.
10. Stop the TRIDENT and fill

up the system as required.

TRIDENT
Page 22
8.7 Maintenance schedules
8.7.1 Daily (10 hour) maintenance schedule (machine stopped)
Construction unit/ object Job Remarks Sign
VIEW CONTROL
Guards check/ replace
Pipelines check/ replace
Valves check/ replace
Bolts and pins check/ fasten/
replace
POWERPACK
Hydraulic oil level check/ top up
MOVING PARTS
Material build up remove
Moving free check/ ensure
Procedure to Remove Spillage
1. Switch off and lockout machine. Refer to Section 0 “Safety“.

2. Observe all safety warnings.
3. Open or remove any guards doors if necessary.
4. Remove spillage using a trowel or shovel. Ensure that no material is left on the chassis, walkways
or underneath the machine.
5. Close/replace and secure all guard doors.

TRIDENT
Page 23
Construction unit/ Job Remarks Sign

object
FIRST
Carry out daily (10 hour)
maintenance schedule
Gearbox: BONFIGLIOLI VF185

Oil
change (first 100 hrs. only)
Gearbox:BONFIGLIOLI Trasmital 709

Oil change (first 100 hrs. only)
Gearbox:BREVINI ED2046
Oil change (first 100 hrs. only)
BUCKET WHEEL
Bearing grease
Bearing grease
SCROLL SHAFT
Bearing grease

TRIDENT
Page 24

object
FIRST
Carry out 100 hour maintenance
schedule
GEARBOXES
Oil check/add First oil Change only

TRIDENT
Page 25

object
FIRST
schedule
schedule
GEARBOXES
Oil change

TRIDENT
Page 26
8.8 Lubricants and Fluids
Component International Spec Sample
Hydraulics - up to 30°C ISO VG 46 Shell Tellus 46

Hydraulics - above 30°C ISO VG 100 Shell Tellus 100
General Grease Shell Alvania EP2
Gearbox (Bonfig Trasmital 709) MIL-L-2105 SAE 80W/90

C&API GL 5
Gearbox (Brevini) Shell Omala 220
Always use lubricants and fluids that meet the above internati-
Notice onal specifications.
The Shell grades are for reference only.

TRIDENT
Page 27
8.9 Capacities - Fluid
Gearboxes
Bonfig Trasmital 709 3.4ltr
8.10 Adjustment Data
Bucket speed 0-3.3rpm

Scroll speed 0-5rpm
Wheel stud torque FAD axle type460Nm (340lbf ft)
8.11 Pressures
Hydraulic system See Section 10, “diagrams.“
Hydraulic hoses Pressure rating refer to section 1, “Technical

Information.“
Trident I
Tyres 12.0x18 x 10 ply 3.5bar (50psi)
Trident II & X2
Tyres 1000/R20 x 16ply 4.9bar (70psi)

TRIDENT
Page 28
8.12.2 Greasing Schedule (Trident I, II & X2)
AREA DESCRIPTION FREQUENCY GREASE GUN STROKES
1 Bucket Wheel Bearing 100HRS 2

2 Auger Shaft 100HRS 2
2,3

TRIDENT
Appendix Issue 04 EG
Page 1
9.1 Designs
Trident I
9.1.1 General plan .................................................................................. 2
9.1.2 Working area required ................................................................... 3
9.1.3 Working position dimensions ......................................................... 4
9.1.4 Position of warning labels ............................................................... 5
Trident II
9.1.5 General plan .................................................................................. 6
9.1.6 Working area required ................................................................... 7
9.1.7 Working position dimensions ......................................................... 8
9.1.8 Position of warning labels ............................................................... 9
Trident X2
9.1.9 General plan ................................................................................ 10
9.1.10 Working area required ................................................................. 11
9.1.11 Working position dimensions ....................................................... 12
9.1.12 Position of warning labels ............................................................. 13
9.2 Diagrams
9.2.1 Hydraulic circuit - TRIDENT I (Coupling & Powerpack) .................. 14

9.2.2 Hydraulic circuit - TRIDENT II (Coupling & Powerpack) ................. 15
9.2.3 Hydraulic circuit - TRIDENT X2 (Coupling & Powerpack) .............. 16

TRIDENT
Page 2
9.1 Designs
9.1.1 General plan (TRIDENT I)

TRIDENT
Page 3
9.1.2 Work area required (TRIDENT I)

TRIDENT
Page 4
Working position dimensions (TRIDENT I)
9.1.3

TRIDENT
Page 5
9.1.4 Position of warning labels (TRIDENT I)
WARNING
WARNING
CRUSHING HAZARD
Do not place hands or feet under
jacking legs.
Your hands or feet could be crushed.
KEEP HANDS AND FEET
clear, before lowering or raising
jacking legs.
409

TRIDENT
Page 6
9.1.5 General plan (TRIDENT II)

TRIDENT
Page 7
9.1.6 Work area required (TRIDENT II)
7000mm (22‘ 9“)

10600mm (34‘ 8“)

TRIDENT
Page 8
Working position dimensions (TRIDENT II)
9.1.7

TRIDENT
Page 9
9.1.8 Position of warning labels (TRIDENT II)
WARNING

TRIDENT
Page 10
9.1.9 General plan (TRIDENT X2)

TRIDENT
Page 11
9.1.10 Work area required (TRIDENT X2)
7400mm (24‘ 3“)

118500mm (38‘ 8“)

TRIDENT
Page 12
9.1.11 Working position dimensions (TRIDENT X2)

TRIDENT
Page 13
9.1.13 Position of warning labels (TRIDENT X2)
WARNING

TRIDENT
Page 14
9.2 Diagrams
9.2.1 HYDRAULIC CIRCUIT - (TRIDENT I)
Trident I coupling
RV1 (Bucket wheel 1000 Psi)
RV2 (Scroll shaft 1000 Psi)
Trident I powerpack

TRIDENT
Page 15
9.2.2 HYDRAULIC CIRCUIT - (TRIDENT II)
Trident II coupling
Trident II powerpack

TRIDENT
Page 16
9.2.3 HYDRAULIC CIRCUIT - (TRIDENT X2)
Trident X2 coupling
Trident X2 powerpack

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TRIDENT

PRODUCT USER MANUAL

WARNING WARNING WARNING WARNING WARNING

Consider this manual a permanent part of your machine.

Keep a copy of this manual at the operational site.

Follow all applicable safety regulations and recommendations in this manual as

INFORMATION AND ADVICE

If you need any information or advice regarding your Powerscreen Product,

Northern Ireland: America

POWERSCREEN product machinery are in

Noise Level - Hearing Harard

POWERSCREEN product machinery are

This machine falls below these values.

1 Technical Information 36-01

2 General Information 36-02

3 Design and Function 36-03

6 Operating Instructions 36-06

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

Table of Contents Page

0.1.1 Warnings and symbols ........................................................... 2

0.1.2 Organizational measures ....................................................... 3

0.1.3 Selection and qualification of personnel - Basic responsibilities5

0.1.4 Safety instructions governing specific operational phases ...... 6

0.1.5 Warning of special dangers .................................................. 11

0.1.6 Transporting and towing - recommissioning ..........................15

0.1.7 Position of warning labels ....................................................17

0.1.8 Location of E-Stops .............................................................18

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

0.1.1 Warnings and symbols

Follow recommended precautions and safe operating practices.

indicates an imminently hazardous situation which, if not

indicates a potentially hazardous situation which, if not

indicates a potentially hazardous situation which, if not

indicates a statement of company policy as the message

and protection of property.

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

For the execution of

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

0.1.3 Selection and

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

0.1.4 Safety instructions

0.1.4.1 Standard operation

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

0.1.4.2.2 Never work or stand

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

For carrying out

Keep all handles, steps,

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

Do not pour waste onto

Ensure that all

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

Never remove the filler

Never add gasoline or

Do not smoke or carry

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

0.1.5 Warning of special

0.1.5.1 Electric energy

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

Avoid contact with the

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

0.1.5.2 Gas, dust, steam and

Powerscreen Int. Dis Ltd., Dungannon, N.Ireland. Email - Aftersales@powerscreen.com

0.1.6 Transporting and towing