Professional Documents
Culture Documents
Aseem Routray
CTO Organization
KPIT Technologies Limited
1
EV Model
HVAC Motor
-3 Phase I/M
FEAD 6 1 -Thermal Ports
Regen Optimization -Fault Inclusion
Electrical
Motor Controller
-Inverter
Distribution Box -Controls
DC-DC converters- Dynamics
EV Controls
Contactors-
5 Model 2 -Pre-charge circuitry
-Loss estimation(Datasheet)
Fault Inclusion- -Heat Sinking
-Fault Inclusion
Battery Pack
Vehicle Dynamics Thermal -Battery Modules
Brake Force Distribution- -BMS - LMU and CMU
Longitudinal Dynamics- 4 3 -Communication bus
Maximum allowed Regeneration- -Battery Thermal Management
Individual
Motor Drive
Induction Motor
Distribution Box
Battery
Pack
Inverter with Pre-charge logic
Battery Pack
BTMS
Battery Subsystem
SOC Estimation Block
8 x 3 Battery Module
Communication bus
from each Module BMS
Central Management Unit
DC-DC Converter
BLDC Fan
For Motor
Controller Cooling
DDC
reference
Rotor Speed
• When tested with available drive data, natural air cooling models were used to depict the
convergence and a maximum tolerance of 9 K was observed in the motor temperature data
generated by simulation.
Battery
Charging Battery
phase@0.6 C Discharging
phase@0.6C
• When validated with available test data, the convergence was seen and a tolerance of 1 K was
observed in the battery temperature data generated by simulation.
• A battery module was used for the experiment.
• Validated with available data, convergence was seen with a tolerance of 3.5 K was observed in the
cabin temperature data generated by simulation.
• Phase to Ground Short • Open Circuit in one IGBT • De-latch fault • Open Circuit
• Double Phase Short Circuit • Open circuit in two IGBTs • Latch Fault • Short Circuit
of same/different leg
• Double Phase to Ground • Chattering Fault • Chattering of connection
• Three Phase Short Circuit • IGBT Short circuit fault
Thermal Faults (integration in Progress)
• Three Phase to Ground • Jitter Fault in one/ both
IGBTs of the same leg • Motor Over temperature
• Single Phase Open Fault
• Short Circuit across DC • Battery Over temperature
• Single Phasing followed by Link through a resistor
another open Phase • IGBT Over temperature
Phase 2 Current
Phase 3 Current
Fault
inserted
at t = 4 s
Fault injection
Fault
inserted at
t = 4.5 s
Developed
Torque
Load
Torque
Fault injection
Phase 1 Current
•
Phase 2 Current
•
Phase 3 Current
•
Fault inserted at
t = 2.8 s
Fault injection
Phase 2 Current
•
Phase 3 Current
•
Fault
inserted
between
Normal working Fault injection Restoring Phase t=2 s
(after t = 2.5 s) and
t=2.5 s
9/14/2020 19
Thank You
20