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CONTRACT NO: 4400012358 Contract No.

CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358


AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

LIFTING PLAN FOR TOWER

PREPARED BY: REVIEWED BY CHECKED BY: APPROVED BY:

IQBAL
NAME: MHAMMAD ABULLAH IBRAHIM ALI

POSITION ESH MANAGER CONSTRUCTION MANAGER PROJECT MANAGER SEC

SIGNATURE

DATE: 25th August 2020

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

CONTENTS

1.0 Purpose

2.0 Scope & Activities

3.0 Responsibilities

4.0 Persons Responsible For Planning Lifting

5.0 Supervisor

6.0 Execution

7.0 Lifting Workers Safety

10 Questions For A Safe Lift

Detail Of Lifted Materials

1,0 PURPOSE

This document replaces the “Method Statement for Lifting Operation up to 10 Tones”
with current tile “Lifting Plan for Tower Components (Transmission tower lattice)” to
provides the procedure to be used for crane operational practices. The key to safe
crane operation is having AHC Competent Person using the correct equipment in a safe
manner. This procedure will outline the issues relating to the selection of the correct
people for the task. It will describe the operational practices to be used by these people
as part of a safe and effective crane and rigging program. In particular, below standards
of Lifting Operations shall be complied. Safety manager shall ensure that every Lifting
operation involving Lifting equipment is:

Properly planned by a competent person


Appropriately supervised
Carried out in a safe manner
In this regulation "Lifting operation" means an operation concerned with the Lifting or
lowering of a load.
AL-HAIDER COMPANY CONTRACT No. 4400012358
CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

2.0 SCOPE & ACTIVITIES

Lifting of Transmission tower lattice from 1.5 TONS to 7.00 TONS USING 60 T MOBILE
CRANE.

This procedure applies to all AHC lifting operations. The lift plan process describes the
systematic assessment of important load factors and site factors. It is as applicable to
“simple” routine lifts as well as non-routine lifts. Planning a non-routine lift requires
considerable effort. In a lift determined to be non- critical, many of the elements can be
determined "by inspection"; and the depth involved in a non-routine lift will not be
required. Nevertheless, the planning process must be followed. This procedure
prohibits a person from riding or travelling on the load, lifting hook, sling, platform or
other lifting medium.

This document should be used as a reference, to aide for Lifting operations and Lifting
equipment and AHC workers to consider the safety factors when they assess, plan,
supervise and carry out Lifting activities.

3.0 RESPONSIBILITIES

PROJECT MANAGER
Responsible for the overall execution of the project and ensure the full implementation
of the work Safety Plan in accordance with the project specification.

CONSTRUCTION MANAGER
Responsible for Work Planning, Organizing, Control the execution of the work and
evaluate the construction department under the direction of the project manager and
ensure that all works are carried out as per project drawings and specification,
Responsible for giving assign task and giving correct instruction to Site Engineers, Site
Supervisors including assigned Lifting Supervisors.

SAFETY ENGINEER
Responsible for Implementation of SEC Safety Standards to all AHC personnel and All
workers with coordination to Project and Construction Manager.Monitor all Safety
Incident Report and take proper action with clear and effective control measures.
Direct report to project manager and call of immediate stop works if there this
imminent danger occurring to lifting operations.

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

Review all lifting documents and provide lift Risk assessment.


Monitor Lifting activities in all aspects.
Monitor Safety Officer Incident reports.
Take necessary action if unsafe act and unsafe condition identified and call of
immediate stop work if needed.
Provide proper and clear recommendation for safe lifting process.

SAFETY OFFICER
Safety officer Must make themselves aware of this guidance document ;
understand their responsibilities with regard to Lifting operations and Lifting
equipment and the links to the relevant health and safety legislation around
Lifting operations. Monitor safe system of works and all the lift calculation sheets
ensure TBT is been implemented.

Conduct pre-task briefing and Tool Box meeting prior to start of lifting activities.
All Lifting equipment within their areas of control are identified. Ensure that all Lifting
equipment used for Lifting operations is appropriate for the task, used correctly and that
employees involved in the organizing, planning and use of Lifting equipment are suitably
trained. Report all incident happen involving workers to Unsafe act and near messes. Call
immediate temporary stop works if imminent danger is arising during lifting process and
direct report to AHC Site Manager.

LIFTING COMPETENT PERSON


Site lifting supervisor has overall responsibility for the lift. Supervision must plan all
phases of operation, cooperating fully with the operator who has the final say
regarding the safety of the lifting operation. Site supervision is specifically responsible
for.

Verifying that the crane certification and inspection records are up to date before
allowing the crane on the project. Organizing a pre-lift meeting and ensuring all the
appropriate people are present.

Establishing a lift plan and ensuring it is followed.


Providing a well prepared working area for the crane before it arrives on the job. This
involves ensuring that: Access roads are adequately prepared. There is room to erect
and/or extend the boom. Operating locations are graded, level, and compacted. The
crane operator & rigger will be told if the ground is soft and if hardwood mats or
cribbing are needed. Operating locations are far enough away from shoring,
excavations, trenches, buried utilities, foundations, etc. to eliminate the risk of collapse.

Cones, warning tape or barricades are positioned to prevent entry into hazardous areas
around and especially behind the crane.

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

Access to the lift area is prohibited and barricades are available. Supervising all work
involving the crane. Determining the correct load weight and radius, and informing the
operator.

Ensuring that the rigger 3 experienced and competent. They must be capable of
establishing weights; judging distances, heights and clearances; selecting tackle and
lifting gear suitable for the loads; and rigging the load safely and securely.
Supervising the Lifting Activity. Ensuring that the load is properly rigged.
Ensuring that the signalpersons are competent and capable of directing the crane and
load to ensure the safety and efficiency of the operation. Knowing the international
hand signals is a must. Designating signalpersons and ensuring that the operator
knows who they are. Ensuring the safety of the rigging crew and all other personnel
affected by the rigging operation. Controlling the movements of all personnel within
the area affected by the lift. Ensuring that all required safety precautions are taken
when the lift is in the vicinity of power lines.
Ensuring that all personnel involved in the operation understand their jobs and
responsibilities. Ensuring that an emergency response plan is in place and is
communicated to all relevant personnel.

CRANE OPERATOR
Knowing the machine well. The operator must understand its functions and limitations
as well as its particular operating characteristics.

Having a thorough knowledge of the information contained in the crane's operating


manual. Being familiar with the crane's load chart. The operator must understand the
correct meaning of all notes and warnings and be able to calculate or determine the
crane's actual net capacity for every possible configuration of the machine.
Inspecting and maintaining the crane regularly as prescribed by both the owner and
manufacturer. Daily crane check list or report the details of all inspections,
maintenance, and other work done on the crane while in the field. Checking that the
site is adequately prepared for the crane. Finding out the load and rigging weight and
determining where the load is to be placed. Determining the number of parts of hoist
line required. Checking the load chart to ensure that the crane has sufficient net
lifting capacity for every lift. Selecting (from the range diagram) the best boom, jib,
and crane configuration to suit the load, site and lift conditions.
Assembling, setting up and rigging the crane properly.

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

Following the manufacturer's operating instructions in accordance with the load chart.
Considering all factors that might reduce crane lift capacity and adjusting the load
weight to suit. This will include such factors as weather conditions and ground
conditions. Knowing basics of rigging procedures and ensuring that they are applied
(this is possible only when the load is visible to the operator). Maintaining
communication with signalpersons. Operating in a smooth, controlled, and safe
manner.
Shutting down and securing the machine properly when it is unattended. Exercising
the right to refuse to operate the crane if there is cause to suspect the lift might be
unsafe.

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

RIGGER LEVEL 3
Responsible for signaling for lifting work and secure the lifting and moving of
materials, and machines, while utilizing power operated equipment such as hoists,
winches, cranes, etc. Assists and determines the proper method of lifting equipment for
each assigned project; Assists with the set-up of crane; Conducts basic loading of heavy
lift projects by rigging the crane equipment and ensuring the proper use of each
equipment method. Directs crane operators to move equipment to and from work
areas. Ability to optimize resources (manpower, equipment and materials) to ensure
efficient and timely completion of the project. Ensures that work crews are properly
supplied with tools, equipment and materials. Prevents the misuse of equipment,
materials and tools. Ability to read, interpret and follow procedures. Competent in
reading and understanding specifications, Keeps records of all work completed.
Specifies locations for movement of machinery using knowledge of various methods of
sliding and lifting equipment. Directs workers engaged in splicing ropes and metal
cables to form hoisting slings. Familiar with and enforces strict compliance with all
Safety procedures, including all Company rules and regulations.
Performs other duties as assigned.

4.0 PERSONS RESPONSIBLE FO R WORKING FIXING


TOWER/LINEMAN

AHC LINEMAN
Been given the responsibility for planning lifting operations should have the
sufficient technical, practical and theoretical training, knowledge and experience
of the work they are like to plan lifts for. These linemen (persons) will vary
depending on the type of lifting work being carried out and are likely to be
different to the other labors referred to in regulation
.
They should:
Be capable of identifying the hazards and risks associated to lifting operations
within their area of work or the environment where the lifting operation will
take place/and fixing towers. Be able to select the correct fixing equipment for
the work .Understand the characteristics of the tower lattice fixing equipment they
are selecting and the nature of the work it will be carrying out.

Carry out t h e w o r k and know the risk assessments (lifting operation/fixing


towers) have the ability to communicate their findings to those involved in and
affected by the f i x i n g lifted lattice parts. Be able to know method statements or
lifting plans and safe systems of work for tower fixing operations.
Where appropriate seek additional support and expertise including the use of
external specialists to assist them with the fixing of lifted tower parts operation
AL-HAIDER COMPANY CONTRACT No. 4400012358
CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

5.0 EXECUTION

LIFTING LEG EXTENSION/BODY EXTENSION/BASIC BODY/CROSS ARMS

AHC Construction will Lift the ground assembled transmission tower parts to the point
of the towers, and it is divided in to different components, as shown in the drawing e.g.
tower parts No.1, No.2, No.3, No.4 & No.5 with a travel distance as per radius mention
on drawing 4 Meter to 8 Meters from fixing point of the towers to the Mobile crane.

(Please see attach Plan View of Lifting Location)

COMMUNICATION OF LIFT PLAN

Prior to starting of lifting operations a competent person/Site Engineer shall hold a


toolbox talk with all personnel assigned to carry out the lift. Application of the
questions for a safe lift’ to the lift shall be covered during the toolbox talk. The person-
in-charge shall be clearly identified and made known to all members of the lift team
and personnel in the proximity. All personnel involved in the lifting/fixing operation
shall have their individual responsibilities clearly allocated. All personnel should have
the opportunity to review the findings of the risk assessment and the details of the lift
plan to ensure that everyone clearly understands and agrees with the methods and
control measures to be used.

CONDUCTING THE LIFTING OPERATION

Lifting operations shall be conducted in strict accordance with the approved by SEC lift
plan. Any variation from the lift plan shall result in the job being stopped and
reassessed to ensure continued safe operation. The lifting operator shall obey an
emergency stop signal at all times, no matter who gives it. When lifting operations
need to be controlled by signals, a designated signal person/Rigger shall be assigned.
Signals between the lifting crane operator and the designated signal person (rigger)
shall be audible or visible at all times. The appropriate load-radius chart for the lifting
appliance configuration in use shall be visible to the operator. Load to be lifted shall be
confirmed to be within the rated capacity of the lifting equipment and attached by
means of suitable lifting accessories. The operator of the lifting appliance shall not
leave the operating controls while the load is suspended.
Tower is been on sequence step start from Tower part No. 1, 2 ,3, 4 & 5 the lifting area
must be barred and Lifting Signage should be installed with the present rigger

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

AHC Safety Engineer/Officer must ensure that the lifting area is been properly
barricaded and all workers must wear proper PPE’S

TOOLS & EQUIPMENT:

One hook, Slings as required, Shackles. Signal Flag (Red & Green)
Barricades, Full body harness, Life line, Warning Signage (e.g. On Going Lifting)
PPE (Adequate personal protective equipment)
Crane 60 T, Ambulance, First Aider.

WORK METHODOLOGY:
Prior to carry out any work all materials & equipment shall be ready and inspected at
site by rigger, operator including AHC Safety Engineer/Officer. All workers involve in
this job should be oriented properly by pre-task briefing prior to start lifting process
and tool box meeting. The planned positions of the crane must be marked before
working. A safety clear zone consisting of the radius + 10m should be identified 360
degrees around all cranes. The load must be controlled by tag line only. The operator
must make sure that the safe angle inserted in the crane computer. Use chain pullers to
connect the lifting belt & chiller body in the bump side to avoid any swinging. Control
the length of the hook to get perfect balance by using spirit level for indication.

Note:
All workers must use helmet, safety shoes, vest, gloves & glasses. The communication
must be by the rigger only by using lifting signals.

MOVING THE LOAD


Prior to lifting the Rigger & Safety Engineer/Officer shall be satisfied that the load is
secure and properly balanced and that the load path is clear of obstructions.
At commencement of the first lift the Crane Operator shall carefully check the
operation of the hoist brake to ensure no slippage occurs Take up sling slack to confirm
that the Lifting Appliance hook has been positioned centrally over the load lifting point,
adjust the Lifting Equipment as necessary to minimize any ‘drift’ of the load as it is
lifted No external forces shall be applied to the load that create significant side loading
of the Lifting Equipment, For crane operations appropriate tag lines shall be used to
control the load– large or long loads with flat sides that could act as a ‘sail’ are
particularly prone to spinning and tag lines shall be used – tag lines shall be secured to
the load and not to the rigging slings. Cranes shall not be used for dragging a load.

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

REACTING TO CHANGING CONDITIONS

All critical lifting parameters (e.g. weather, (raining, sand storm, visibility, stability and
slope, surrounding operations and installations, site access and egress, Lifting
Equipment, personnel) shall be identified during the risk assessment and preparation
of the Lift Plan.

AHC Safety will not allowed any lifting activities in site, if the present wind speed will
above 32KPH all lifting activity in site shall be suspended. During heavy sand storm and
zero visibility condition AHC Site lifting activity will be suspended not and less if the
climate and weather condition will be on normal condition including wind speed.

The AHC Safety ensure that these conditions are monitored as lifting operations
proceed to ensure continued safety of Lifting Process. If, as part of the operation and
maintenance of equipment, the computer system shuts down the operation, the load
must be placed on the ground and a new lift plan must be developed, eliminating the
condition that caused the shutdown. Procedures for recovering and landing the load in
the event of the lift being aborted shall be clearly identified.

6.0 CRANE

Daily / Pre-Use Inspections

These inspections must be performed and documented by the CRANE operator prior to
first use each day or shift the CRANE is used. These checks ensure that audible and
visual warning equipment is working correctly by carrying out function tests prior to
any lifting operations.

Before each operation or series of operations, the Operator shall:


Perform a pre-operational check to demonstrate operational readiness of the crane. If
controls do not operate properly, the Operator is responsible for notifying the
supervisor. Repairs and adjustments are made before operations begin. Ensure the
equipment is within inspection and testing intervals by examination of the periodic
certification tags and/or documentation. Adhere to all tags on the controls Ensure, if
fitted, that seat belts are worn when operating must be repaired

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

During operations, crane Operator shall Comply all SEC Requirement in


Construction Site:

Drive at speeds limit which 20 KPH in al SEC Construction Site for the existing
conditions (space, load, lighting, surface conditions, etc.) and at or below
posted limits Keep all parts of the body inside the Operator compartment
during operations Not start or operate the crane or any of its attachments from
any place other than from the Operators position Ensure other personnel are
not in the swing radius prior to performing turning maneuvers, Sound the horn
when approaching, locations where pedestrians may step into the path of
crane travel.

Verify sufficient headroom under overhead installations, lights, wiring, pipes,


sprinkler systems etc. Ensure they are driven on suitable surfaces. Road humps
and rough or soft surfaces are to be avoided, Movement with loads in
excessively raised positions shall not be carried out to avoid the danger of
toppling, especially on uneven surfaces and while cornering shall only be used
for loads, which can be carried safely on the attachments fitted.

Unauthorized personnel shall not be permitted to ride on crane. A safe place to


ride (i.e. another seat) should be. Provided where riding of truck is authorized.
Equipment shall not be loaded beyond its rated load (capacity) except for
required testing. Trucks should not be driven up to anyone standing in front of
an object

When parked:
The engine shall be switched off, the key removed and the hand-brake applied.
The keys shall be kept in a secure place and only issued to authorized
operators for the duration of the duty period or task. They shall be parked in
secure areas to deter access by unauthorized personnel. They do not block
access to fire aisles, stairways, or fire equipment

While refueling, the engine shall be stopped. No Lifting operation will be take
place, is not allowed.

LIFTING WORKERS SAFETY

AL-HAIDER COMPANY CONTRACT No. 4400012358


CONTRACT NO: 4400012358 Contract No.
CONSTRUCTION OF 380KV DC OHTL IN QIDDIYA 4400012358
AREA
Version 0
LIFTING PLAN FOR TOWER Issued
25/08/202
0

Lifting Personnel & Worker shall:


Keep all parts of the body, tools, and equipment inside the work platform
periphery during raising, lowering, and travelling operations Hold onto a
moving tag line using both hands, Secure tools and other objects in canvas bags
or by other methods so that both hands are free and do not present a snagging
hazard. Wear fall protection with a lanyard attached to an authorized lanyard
anchorage point. If needed Detailed technical operating procedures describing
personnel lifting device operation, emergency steps, communication
requirements, and special requirements should be prepared, Consideration
shall be given to prevailing environmental conditions (e.g. wind speed max.
12.5 m/s or as indicated by manufacturer), as well as aspects of the device
before commencing operations

7.0 10 QUESTIONS FOR A SAFE LIFT

Is everyone aware of and do they fully understand the lifting and


hoisting procedure applicable to the lift?
Has everyone attended the toolbox talk?
Has a pre-use inspection of the Lifting Equipment been carried out and
are the Lifting Accessories tagged or marked with:
Safe Working Load
A unique identification number
A valid certification date
Are all safety devices working?
Does everyone know the Person-in-Charge of the lift?
Is everyone competent and aware of his tasks?
Is there a current Lift Plan and RA and does everybody understand the
job and precautions?
Does everyone know the environmental Limit? (e.g. maximum
permissible Wind speed) for the lift?
Is the lift area controlled and is everyone clear if the load falls or
swings?
Are signaling methods and communication agreed and clear to you?

AL-HAIDER COMPANY CONTRACT No. 4400012358

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