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Procedia Manufacturing 32 (2019) 450–457
Procedia Manufacturing 00 (2017) 000–000
www.elsevier.com/locate/procedia
The
The 12th
12th International
International Conference
Conference Interdisciplinarity
Interdisciplinarity in
in Engineering
Engineering
Case
Case Study
Study of of NZEB
NZEB Implementation
Implementation into into an
an Early
Early Stage
Stage ofof the
the
ManufacturingDesign Phase
Design Phase
Engineering for
Society a New
International Residential
for a New Residential Building
Conference Building
2017, MESIC 2017, 28-30 June
2017, Vigo (Pontevedra), Spain
a, *
a,
Ancuța Maria Măgurean
Costing models for capacity optimization in* Industry
Ancuța Maria Măgurean 4.0: Trade-off
0F
0F
a
Department of Civil Engineering and Management, Faculty of Civil Engineering, Technical University of Cluj-Napoca,
between used capacity and operational
400027, Romania efficiency
a
Department of Civil Engineering and Management, Faculty of Civil Engineering, Technical University of Cluj-Napoca,
Gh. Barițiu street, 25, Cluj-Napoca,
Gh. Barițiu street, 25, Cluj-Napoca, 400027, Romania
Keywords: Cost Models; ABC; TDABC; Capacity Management; Idle Capacity; Operational Efficiency
1. Introduction
* Corresponding author. Tel.: +4-0749-935-159
* The
Corresponding
cost author.
of idle Tel.: +4-0749-935-159
capacity is a fundamental information for companies and their management of extreme importance
E-mail address: ancuta.magurean@cif.utcluj.ro
E-mail address: ancuta.magurean@cif.utcluj.ro
in modern production systems. In general, it is defined as unused capacity or production potential and can be measured
in several©ways:
2351-9789 tons
2018 The of production,
Authors. available
Published by Elsevier Ltd.hours of manufacturing, etc. The management of the idle capacity
2351-9789 © 2018 The Authors. Published by Elsevier Ltd.
This is an Afonso.
* Paulo open access
Tel.:article under
+351 253 510the761;
CC BY-NC-ND
+351 253license (https://creativecommons.org/licenses/by-nc-nd/4.0/)
This is an open access article under the CC fax:
BY-NC-ND 604 741
license (https://creativecommons.org/licenses/by-nc-nd/4.0/)
Selection
E-mail and peer-review
address: under responsibility of the 12th International Conference Interdisciplinarity in Engineering.
psafonso@dps.uminho.pt
Selection and peer-review under responsibility of the 12th International Conference Interdisciplinarity in Engineering.
1. Introduction
According to Energy Performance of Buildings Directive 2010/31/EU, amended by (EU) 2018/844, Nearly Zero
Energy Building (NZEB) is the building that has a very high energy performance, of which very low amount of
energy required should be covered by energy from renewable sources, including produced on-site or nearby
renewable sources, in a very significant percent. Introduced in the Romanian legislation, in 2016 the percent of
renewable sources was imposed to a minimum 10% of the total energy consumption of the building.
Also, the European Directive 2010/31/EU and, subsequently, the actualized Romanian Law 372/2005, impose
that NZEB will be a mandatory design concept that has to be applied for all new buildings starting with 31st of
December 2020.
Although efforts to prepare the actors involved in the processes related to NZEB are being done in the last years
through several international projects implemented in Romania, yet the subject does not spread with the necessary
speed given the time limit.
Funded through European’s Commission programs (HORIZON 2020, IEE), several projects in the late years in
which Romania was and still is represented, aim to develop frameworks for competences and qualifications
development for construction workers and specialists to design and execute NZEBs (MEnS [1], Train-to-nZEB [2],
Fit-to-NZEB [3]), or to prepare the market and develop strategies for the implementation of NZEB concept in public
buildings (RepublicZeb [4]).
neZEH (www.nezeh.eu) is an international project co-funded by the Intelligent Energy Europe (IEE) programme,
in which the author of this paper was involved, representing Romania, which aimed to transform through pilot
projects 16 existent hotels from Europe into nearly Zero Energy Hotels (neZEH) [5], 3 of them being located in
Romania.
This paper resumes to address a question that arises: is the actual engineering design team ready for this
fundamental change of the design approach? In order to preview an answer to this question, a short analysis of the
design process and specialists involved is made. The NZEB design is a part that, for the moment, in Romania is not
assigned to any of the traditional members of the technical design team: architect, structural engineer, HVAC
engineers. Though, an engineering specialty has the necessary skills to do this part, even for an early stage of the
project, and this is the specialty of the building energy auditor.
What could lead to a change of paradigm, would be that the energy auditor be involved in the design process of
new buildings as an active member of the design team, in order to propose and supervise that the used technical
measures are those that may transform a regular new building into a nearly zero energy building.
Regarding the implementation of the concept into buildings, several case studies: for a new non-residential
building [6], for an existent residential building [7] and for an existent non-residential building [8] were made under
different approaches. Detailed thermal bridges analysis for constructive details integrated into the building analysis
is made in [9], however without a focus on NZEB topic.
The purpose of the this paper is to provide a good practice example by introducing in an early stage of technical
design of a new residential building different technical solutions, including new construction materials, on which
detailed thermotechnical analysis is made, in order to obtain a reduced heating energy requirement, by doing
calculation specific to the energy auditor engineering specialty, although that it will be done more under a
scientifical approach than using the simplified engineering methods that are used currently, and in the same time to
draw attention that this type of design approach will be necessary starting with 31st of December 2020.
Nomenclature
For this case study bidimensional steady-state numerical analysis was made for over 40 constructive details,
followed by analytical analysis in order to determine the ψ-values, using THERM software.
The characteristic equations for the heat transfer process solved using finite element method are the Laplace type
partial differential equation (1) and Fourier’s law (2):
𝜕𝜕2 𝑇𝑇 𝜕𝜕2 𝑇𝑇
𝜆𝜆 ∙ 𝛻𝛻 2 𝑇𝑇 = λ ∙ ( + )=0 (1)
𝜕𝜕𝜕𝜕 2 𝜕𝜕𝜕𝜕 2
q =−λ∙∇T (2)
After the numerical determination of bidimensional thermal coupling was made, ψ-values were determined for
each, either geometrical or material, thermal bridge of the building, separated for horizontal and vertical building
elements, using analytical relation (3).
l
ψ = L2D - (3)
R
The numerical analysis conditions consist in three types: geometrical conditions, material properties and
boundary conditions, which has been used as follows.
For the geometry of the details, EN ISO 10211:2017 [10] prescriptions were considered, using the interior overall
dimensional system, which was used both for detail analysis and building analysis. The bidimensional geometries
were sectioned with adiabatic limits at the distance l = 1 m from central element for all opaque elements.
Regarding the physical properties of the materials that were used, design values for thermal conductivities were
used according with Romanian technical regulation C107/3-2005. A particularity of the analyzed project is that the
masonry of ceramic bodies with air cavities and with insulation mortar (λ = 0.18 W/mK) used as structural
constructive solution is a newer material and design values of the thermal conductivity are not available in the
national regulations. In this situation a different approach was used, according to EN ISO 10456 prescriptions [11],
and a direct measure of the equivalent thermal conductivity value which was provided by the manufacturer, under
steady-state limit conditions of humidity and temperature related to the III Romanian climate zone, in which the city
of Cluj-Napoca is located, was considered as design value. The measured value of equivalent thermal conductivity
of the masonry of ceramic bodies is λ = 0.148 W/(mK) [12]. The value of emissivity was considered e = 0.9 for all
construction materials.
For the boundary conditions, Robin simplified conditions were applied for convection transfer, under the form of
convective heat transfer superficial coefficients. Radiation heat transfer at the boundaries was modeled using
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radiation heat transfer superficial coefficients. The values of used heat transfer coefficients are centralized in Table
1. The limit air temperatures used for the steady-state analysis of heat transfer process are: Ti = 20oC, Te = - 18oC.
The analyzed project is a two families dwelling, the object of the case study being one of them (the yellow marked
in Fig. 1 – named House 1), because of the different solutions that were proposed for each of it, which will be
located nearby Cluj-Napoca, Romania.
House 1 has an initial constructive solution of 44 cm thickness ceramic bodies masonry walls, exterior insulated
with 5 cm of rockwool, confined with reinforced concrete tie-columns and tie-beams. Reinforced concrete slabs are
designed above each level and also for the slab on ground. Lintels with ceramic coating were used as initial solution
in order to improve the thermal performance of the ceramic bodies masonry walls.
3.2. Thermal performance of the envelope constructive details – initially and improved
Due to reasons as: new material used for the walls, atypical constructive details and being such a large variety of
constructive details that cannot be found in thermal bridges available catalogs, in order to evaluate detailed heat
transfer losses through the building envelope, steady-state heat transfer numerical simulations were made for 42
different constructive details, for the initially details that were received from the architects. In order to reduce the
thermal bridges effect and to improve the thermal performance of the detail and implicitly of the building envelope
elements 21 details were optimized and the final solution was shared with the architects. Some of the numerical
modeled constructive details are presented in Fig. 2, Fig. 3 and Fig. 4, as initial solution and improved solution. The
improved solution consists in: changing of insulation materials when thickness limits were imposed, with ones with
lower thermal conductivity (Fig. 2), rearrangements of insulation layers, in order to reduce the effect of the thermal
bridges that occurs (Fig. 3, Fig. 4).
Fig. 2. Vertical detail of access doors intersection with floor over the ground – initially (left) and thermal improved (right) details
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Fig. 3. Vertical detail of P3 wall (lintel area) intersection with 1st floor – initially (left) and thermal improved (right) details
Fig. 4. Vertical detail of P3 wall intersection with 2nd floor – initially (left) and thermal improved (right) details
The ψ – values determined using FEM based analysis were used to calculate R’ – values, which are presented in
Table 2 (page 7).
3.3. Solar space integrated in the building as a passive solution to reduce the heating demand of the building
As an architectural solution a solar space was designed at the 2nd level of the house, which is withdrawn.
Although it has a reinforced concrete slab above, so is relatively shaded, it is an unheated solar space separated by a
building element from the heated space, as can be seen in Fig. 5.
Fig. 5. Solar space integrated in the building at the 2nd level as passive solution
The solar heat gains of the solar space were calculated using method indicated in EN ISO 13790, Appendix F.
The solar heat gains of this special construction element were calculated separately, as direct solar heat gains
through the glazed wall which is separating the solar space from the staircase of the house and as indirect solar gains
provided by the solar space. As a particularity of this solution is that the outside glazed elements of this space are
mobile, which eliminates the possibility of overheating during the summer.
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The results of this analysis indicates that for the initial conformation of the building, at the 4 W/m2 value of
internal gains used in the heat balance, and at the other solar heat gains determined for the other glazed elements of
the house after a shading analysis was also made, a value of 0.6 W/m2 heat gain during heating season is added,
which will take to a reduction of heating demand from this passive solution of 5% for the initial solution of the
designed house. The indirect solar gains represent 85% of the solar gains of the solar space. This calculations were
made during year 2016, however meanwhile the above mentioned standard was canceled and replaced by EN ISO
52016:1-2017 [13], in which a conservative approximation alouds that indirect solar gains from the solar space to be
neglected.
3.4. Packages of technical solutions to improve the energy performance of the building
As regarding the implementation of NZEB design concept, a strategy is needed, and may be implemented by
following the next steps:
• Reducing the heating demand of the building, through envelope optimization and air leakage reduction measures;
• Using high performant equipments for lighting, heating, hot water, air conditioning, mechanical ventilation at the
source level and distribution level, in order to reduce the primary energy consumption of the building;
• The already significantly reduced amount of required energy in the building has to be covered in a high level (but
minimum 10%), with renewable sources as: solar collectors for hot water demand or PV panels for electricity
production, etc.
In this paper the first step of the strategy is implemented in a new designed house. The heating demand of the
building, as well as the impact of each proposed measure type were determined through several heat balances
(monthly method) according to national regulation MC 001/2006 [14]. Following the cause - effect principle, an
initial evaluation of heat losses distribution was made, in order to identify which are the major causes of heat losses
in the initial architectural design. One analysis is made in Fig. 6.a, regarding the distribution of heat losses through
ventilation and conduction. Further, the heat losses through conduction were analyzed regarding the impact of each
type of the building’s surfaces exposed to the exterior, to unheated spaces or to the ground, as can be seen in Fig.
6.b.
After identifying the impact of each process of the heat transfer and which parts of the building are the causes of
highest heat losses, the measure types taken into consideration in order to increase the energy performance of the
building envelope are proposed as follows.
A) Air leakage reduction by applying sealing strips to the joints between the wall and the windows in order to
further seal the joining of the glazed elements with the walls (na = 0.6 h-1 → na = 0.3 h-1);
B) Triple glazed windows, 2 low-e coatings, warm edges, air cavities filled with 90% inert gas, with a thermal
resistance of the window (including frames and glass) – Rw = 1 (m2K)/W;
C) Optimisation of constructive details in order to reduce the thermal bridges influence, along with the increase on
the thermal insulation thicknesses only for exterior floors.
The initial and the improved thermal performance of the exterior opaque building envelope elements which were
identified according to Fig. 6 as having a high impact into the heat losses of the building, centralised by type of the
construction element and by the cardinal orientation is presented in Table 2.
100.00 4%
a b 11%
Anual heat losses
Walls
distribution [%]
75.00
16% Windows
50.00 38%
Exterior slabs
25.00 61.65
38.35 31%
Unheated spaces
0.00
Slab on ground
Ventilation Conduction
Fig. 6. Building envelope heat losses distribution: (a) through ventilation and conduction; (b) through conduction
456 Ancuța Maria Măgurean / Procedia Manufacturing 32 (2019) 450–457
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Table 2. Thermal performances of the exterior building envelope elements – initially and improved
Building envelope element Initial solution results Improved solution results (measure C)
A R R' r R R' r Increase
of r
[m2] [m2K/W] [m2K/W] [-] [m2K/W] [m2K/W] [-] [%]
Wall type P1, Orientation South 9.76 4.495 2.739 0.609 4.495 2.872 0.639 4.87
Wall type P1, Orientation East 7.62 4.495 2.847 0.634 4.495 3.039 0.676 6.73
st
Wall type P1, Orientation N - 1 level 6.69 4.495 3.649 0.812 4.495 3.851 0.857 5.54
Wall type P1, Orientation West 25.43 4.495 3.544 0.789 4.495 3.690 0.821 4.11
Wall type P2, Orientation East 36.18 4.54 2.594 0.571 4.540 3.112 0.686 19.97
Wall type P2, Orientation North 38.69 4.54 2.775 0.611 4.540 3.540 0.780 27.53
Wall type P3, Orientation South 22.8 4.518 2.346 0.519 4.518 2.881 0.638 22.80
Wall type P3, Orientation West 5.76 4.518 2.944 0.652 4.518 3.147 0.697 6.88
Wall type P3, Orientation East (Access) 19.6 4.518 4.063 0.899 4.518 4.168 0.922 2.58
Wall type P3, Orientation North 7.32 4.518 4.292 0.950 4.518 4.367 0.967 1.75
Wall type P3, Orientation East 6.63 4.495 3.945 0.878 4.495 4.103 0.913 4.02
Wall type P1, Orientation West 6.63 4.54 3.1 0.683 4.540 3.524 0.776 13.68
Wall type P3, Orientation North 9.79 4.495 3.774 0.840 4.495 3.961 0.881 4.97
Terrace floor above ground 15.33 5.041 3.626 0.719 6.291 4.205 0.668 -7.08
Terrace floor above 1st level 80.85 5.653 4.981 0.881 5.653 5.007 0.886 0.53
nd
Terrace floor above 2 level 10 5.653 2.233 0.395 8.153 3.649 0.448 13.33
Lower floor above ground level (Access) 10.78 4.094 2.457 0.600 6.594 4.098 0.622 3.54
As it can be seen in Fig. 7 each measure has a variable impact into the reduction of energy demand. The impact
of the passive solution of energy efficiency is already taken into consideration regarding these results. Though, some
observations has to be done for each of the proposed measures.
Regarding measure A, it is important to specify that in the moment of sealing the building, the mechanical
ventilation of the building with heat recovery is mandatory. A second observation is made regarding the execution
of the building. The quality check of the sealing has to be made with a „Blower Door” test.
Regarding measure B, in the moment of changing of double glazed windows technical solution with triple glazed
windows, usually the value of g – total solar energy transmittance, is reduced, with the effect of reducing the solar
energy gains in the energy balance. When using energy efficient glazed packages, the g-value should be controlled
in terms of solar energy gains for a specific solar orientation. Going in this type of analysis with imposed values
taken conveniently from technical regulations takes to the failure of use the properties of materials obtained through
extensive research in the materials engineering (glass and applied films properties).
Regarding measure type C, it is important to notice that for the walls, the values of unidirectional thermal
resistance were not increased, which means not significantly increased costs in order to improve the thermal
behavior.
The results obtained were then compared with those proposed in the NZEB national framework [15], elaborated
in accordance with the EPBD requirements, where the benchmark value for heating demand for this type of building
is 76.15 kWh/m2year, which means that this house has a reduced specific heating demand, that will allow to become
a nearly zero energy building after HVAC equipments and RES will be implemented into the designed project
following the next steps of the proposed strategy.
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Fig. 7. Analyzed impact of each solution type to the reduction of heating demand
5. Conclusions
The approach of introduce NZEB concept into an early design stage of new a residential building is a preview for
how new buildings design process will look like starting with the 31st of December 2020. The calculation of the
building's energy performance needs to be detailed in order to achieve results that respect both, the specificity of the
building and the physical properties of the materials used. For this to happen, the introduction of a new member into
the early stage of the design is prefigured as being the building energy auditor.
This paper demonstrates that the use of numerical methods in the evaluation of energy performance constructive
details as current engineering method is mandatory for this concept of design, in order to optimize the architectural
details by an engineering approach, to control the energy demand of the building and to ensure a low energy
requirement.The paper also demonstrates that with available constructions materials the concept may be achieved,
although the execution process will have also importance in order to get the evaluated heating demand in the
building.
The building’s energy consumptions assessment should be continued with the proposal and evaluation of HVAC
solutions and RES so the NZEB target may be completed, but this paper was focused on the design of a low energy
heating demand, which usually is the highest energy demand in the residential sector of Romania.
References
[1] ***, Training information report, Meeting of Energy Professional Skills (H2020-grant agreement No 649773), October 2015, Available:
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