CREAMLINE DAIRY PRODUCTS LTD, UPPAL

PREVENTIVE MAINTAINENCE
DATE: 29/02/2020

EQUIPMENT NAME : BOILER BAG FILTER RAV TYPE OF PREVENTIVE MAINTAINENCE: HALFYEARLY
SECTION: BOILER
D.VENKATESH
PM ESTIMATION HRS 4 HRS ACTUAL HOURS 2 HRS PM COMPLETED
BY
1.RAJU

ATTENDED BY 2.SWAMY

TIMINGS
DESCRIPTION OF WORK

1. OPENED MOTOR.
2. CLEANED THE MOTOR
3. BERAINGS CHANGED
4. GREASING DONE
5. OIL SEALS CHANGED

1. Ball Bearing-6304---1 NO

2. Ball Bearing-6202---1 NO
3. Ball Bearing-6302---1 NO

4. Ball Bearing-NUP205---1 NO
MATERIAL USED
5. Ball Bearing-62052Z---1 NO

6. OIL SEAL—20*52*7---1 NO
7. OIL SEAL---20*42*7---1 NO

REMARKS

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 CREAMLINE DAIRY PRODUCTS LTD, UPPAL
PREVENTIVE MAINTAINENCE
DATE: 15/04/2020

EQUIPMENT NAME : BOILER BAG FILTER TYPE OF PREVENTIVE MAINTAINENCE: HALFYEARLY

SECTION:
PM COMPLETED D.VENKATESH
PM ESTIMATION HRS 4 HRS ACTUAL HOURS 2 HRS BY
1.RAJU

ATTENDED BY 2.SWAMY

3.ANUP

TIMINGS
DESCRIPTION OF WORK

1.OPENED BAG FILTERS

2.REMOVED 120 BAGS AND CLEANED
3.FIXED BAGS
1.
2.
3.

4.

MATERIAL USED

REMARKS

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 CREAMLINE DAIRY PRODUCTS LTD, UPPAL
PREVENTIVE MAINTAINENCE
DATE: 13/08/2020

EQUIPMENT NAME : QUCON 2 TON BOILER TYPE OF PREVENTIVE MAINTAINENCE: YEARLY

SECTION: BOILER
PM COMPLETED D.VENKATESH
PM ESTIMATION HRS 60 HRS ACTUAL HOURS 48 HRS BY
1.RAJU
ATTENDED BY 2.SWAMY
3.ANUP
TIMINGS

DESCRIPTION OF WORK
1.Inspected and cleaned fireside surfaces and tubes
2. inspected all burner refractory material
3.inspected all manhole gaskets for leaks and changed
4.inspected and tested all system valves
5.inspected and tested all safety valves
6.cleaned and rebuilded low water cut-off
7.Recalibrated and operating controls
8.overhauled feed water pumps
9.cleaned condensate receiver
10. Inspected electrical terminals.
11.Switched boiler automation to summer mode
12.Checked fuel
13.Cleaned and inspected chimney
14.cleaned and tuned boiler components
15.Back drum water leakage welding work done.
1. MS BOLTS & NUTS 5/8”X2 1/2” ----5 KGS
2. MS BOLTS & NUTS 1/2”X2 1/2” ----5 KGS
3. MS BOLTS & NUTS 2”X2 1/2” ----5 KGS
4. METALIC GASKET--------1 MTR
5. TEFLON TAPES------12 NO
MATERIAL USED 6. 10MM GLAND ROPE----6 MTRS
7. 8MM GLAND ROPE----2 MTRS
8. 2 ½ “ WIRE BRUSH-----12 NO
9. 2“ WIRE BRUSH-----6 NO
10. FIRE BARS---3 NOS 11. HIGH TEMP GRAESE---2 KGS
REMARKS
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