Basra Multipurpose Terminal Construction Method Statement

Basra Multipurpose Terminal EEMMPPLLOOYYEERR::
Proj. No. : Construction &

Installation of
Precast and Cast
ENGINEER : CONTRACTOR : in Situ Pits,
Gullies and
Manholes
Basra Multipurpose Terminal Project

Document Title: DRAFT Method Statement
For
Construction & Installation of

Precast and Cast in Situ Pits,
Gullies and Manholes
Document Number:
00
PROJECT
Guardia Systems CONSTRUCTION QA/QC MANAGER
DIRECTOR
MANAGER
DATE REV
PREPARED BY REVIEWED BY APPROVED BY
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1 / 26 Method
Method Statement Statement&of
for Construction Fill Installation
Installation of Precast and Cast in Situ Pits, Gullies and Manholes
Installation of
Precast and Cast
Gullies and
Manholes
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2 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
Contents
1- Scope and purpose

2- References
3- Definitions
4- Personnel & Responsibility
5- Health & Safety
6- General Requirements
7- Equipment
8- Methodology
9- Program
10- QA/QC
11- House Keeping
12- Safety
13- Emergency Response
10- Appendix A - Risks
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3 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
1- Scope and purpose:-
1.1 To ensure that construction and installation of precast pits, gullies and manholes including
transportation for services networks will be carried out in accordance with the project
specification and quality requirements and to ensure the necessary measures will be taken to
achieve the project HSE requirements.
1.2 This Method Statement covers all the steps involved in construction and installation of precast
pits, gullies, manholes including transportation for use in storm water, fire water and electrical
networks and defines the guideline to carry out the same.
1.3 This method statement covers the following:

 Construction of Precast pits, gullies and manholes
 Transportation and Installation of Precast pits, gullies and manholes
1.4 This method statement describes the responsibilities, procedure, inspections and/or tests to
be carried out, associated with the works.
2- References:-
2.1 Employer Requirements - C.4 Concrete Construction

2.2 Employer Requirements - C.4.15 Precast Concrete
2.3 Employer Requirements – C.4.6 Reinforcement
2.4 Employer Requirements – C.4.8 Formwork
2.5 Employer Requirements – C.4.13.4 Water Stops
2.6 Employer Requirements – C.9.9 Manholes/ Pits/ Tanks
2.7 Contract Drawings
2.8 Project Quality Plan
2.9 Project HSE Plan
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4 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
3- Definitions:-
3.1 Employer : Basra Multipurpose Terminal

3.2 Engineer : CULLEN GRUMMIT & ROE
3.3 Contractor : Guardia Systems
3.4 QA/QC : Quality Assurance and Quality Control.
3.5 ITP : Inspection and Test Plan.
3.6 IR : Inspection Request.
3.7 OSHMS : Occupational Safety & Health Management System
3.8 MS / RA : Method statement / Risk Assessment
4- Personnel & Responsibility:-
4.1 Senior Construction Manager:

 Senior Construction Manager are responsible for the implementation of Method Statement & safety of all
operations during activity.
 Senior Construction Manager shall ensure that the key personnel are well aware of the Specification and
Method Statement.
 Ensure availability of welfare facility for the workforce.
 Senior Construction Manager shall ensure that all resources like Manpower, Material and Equipment are
available to carry out the work as planned and without any delay or confusions.
 Coordinate with the QC and EHS team for proper execution of work in a safe environment.
 Implement and monitor effectiveness of the risk assessment program
 Regularly discuses OSH at periodic meetings.
 Ensure allocation of budget and resources to execute the activities as per the legal and local
requirements.
4.2 Construction Engineer:

 The Construction Engineer is responsible to carry out the work as per the Method Statement,
Specification and Approved Drawings.
 The Construction Engineer shall ensure that the resources are available to carry out the works as
scheduled.
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5 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
 The Construction Engineer shall be available at site full time for the execution of works as per schedule
and specification.
 Ensure that MS/RA trained to site supervisors upon approval and prior to work executions, in additional to
periodic training for the MS/RA.
 Ensure reporting of any new hazard/ incidents/ unplanned event to EHS team to review of the MS/RA.
 Ensure that all workforces are fully aware about the emergency response and evacuation procedure.
 Ensure full compliance with EHS recommendations during ejection of the activity.
4.3 QA/QC Manager:

 Manage the planning, preparation and implementation and maintenance of the Method of Statement
 Ensure that the work is carried out as per the approved MS, shop drawing, specification and project
quality plan.
 Ensure that the method of statement is communicated to the workforce before doing the activity.
 Take immediate action if there is any non-conformity observed at site.
4.4 QA/QC Engineer/Inspector:

 The QA/QC Engineer/Inspector is responsible for the effective monitoring, implementation &
documentation of QA/QC Procedures.
 The QA/QC Engineer/Inspector shall ensure the implementation of ITP and Method Statements.
 The QA/QC Engineer/Inspector shall ensure that all the approvals are available for the safe movements of
works.
 The QA/QC Engineer/Inspector will coordinate with the consultant for site work inspection.
4.5 Foreman:
 The Foreman is responsible to carry out the work as per the Method Statement, Specification and
Approved Drawings.
 The Foreman shall be available at site full time for the execution of works.
 Ensure that workforce is trained about the MS/RA.
 Ensure that welfare facilities are well maintained and housekeeping is proper during work execution.
 Ensure that daily task briefing is conducted prior to work commencement.
 Ensure that head counting is in place after break hours.
4.6 Surveyor:
 The Surveyor shall ensure that all the survey related works carried out as per the approved drawings.
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6 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
 The Surveyor shall ensure that setting out and level carried out with Total station and Auto level.
 For all survey related works he shall be available at site full time.
4.7 Applicators / subcontractor (if any):

 The Applicator shall be trained and approved from Main Contractor
4.8 Safety Manager:

 Leadership of development, implementation and maintenance of the MS/RA from EHS side.
 Ensure that RA is consulted and well educated to the workforce through the construction team.
 To assist the hazard of any used chemicals and to advice the management for the required resources to
execute the activity safely.
 Ensure that all near misses/ incidents are reported/ recorded on time and to concerned parties.
4.9 Safety Engineer/Officer:

 The Safety officer shall observe and advise all site personnel of all safety requirements in addition to
giving safety inductions on regular basis or whenever necessary.
 Conduct induction/training to site staff/workers.
 Conduct site inspection and report deficiencies to project manager/HSE Manager
5- Health & Safety:-
5.1 The Safety engineer/officer is responsible for check the site safety and health precautions are
effectively completed prior to start the activity on site.
5.2 The Safety engineer/officer responsible to carry out safety induction for the workers.
5.3 The Safety engineer/officer responsible to conduct safety tool box meeting prior start activity on site in
daily basis.
5.4 The Safety engineer/officer responsible to inspect and monitor the site work activities and ensure the
workers wear PPE equipment (such as gloves, safety belt, helmet and safety shoes) and prepare safety
report.
5.5 The Safety engineer/officer has the responsibility to assess any process has particular safety risk and
addressed as required.
5.6 The Safety engineer/officer has the responsibility to ensure that working during night time has
adequate lighting and adequate space and good ventilation.
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7 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
5.7 The Safety engineer/officer has the responsibility to ensure that working at height shall be safe and
make all precautions to avoid falling from height.
5.8 The Safety engineer/officer has the responsibility to ensure the site openings are provided with
barricade, tape and safety nets.
6- General Requirements:-
Materials
 Ready Mix concrete (35/45 & C8/10 for blinding)
 Uncoated Reinforcement steel
 Cover & Frame as per ER and approved material submittal (load rating F900)
 Galvanized steel angles and plates with anchors
 Polythene Sheet
 Non-shrink Grout
 Water stops as per approved material submittal
 Water
7- Equipment:-
 Crane, JCB, Trailer

 Cutting & bending machine
 Air Compressor
 Saw cutter
 Surveying instruments & accessories
 Concrete vibrators
 Drilling machine
 Generator
 Concrete mixer
 Water tanker (for potable water)
 Hand tools,
 Flags (red & green), safety cones, barriers, warning tapes, lights & PPEs etc.
 Testing lab and equipment
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8 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
8- Methodology:-
8.1 General
 Obtain necessary work permits prior to starting the activity.
 Ensure the working conditions of all equipments have been verified by authorized personnel.
 Ensure that HSE induction to work force is provided prior to commence the job.
 Ensure that provision of safe access is available prior to commence the job.
 Ensure all material required for concrete curing is available on site with sufficient quantity. Use potable
water for concrete curing works
 Ensure the arrangement for testing of fresh concrete has been made; all accessories and testing apparatus
including cube moulds are available at concrete check point.
 Ensure the work force is properly trained to use the reinforcement cutting & bending machine.
 Ensure the formwork to be used have smooth surface in order to achieve a good concrete finish.
8.2 Construction of Precast Pits / manholes / Gullies:-
8.2.1 Casting of Base Slab:
 Prefabricate the steel for base slab including wall starter bars and tied properly as per approved shop
drawings
 Formwork shall be fixed in perfect alignment, true shape and size of the structure as per approved shop
drawing
 The prefabricated steel should be placed inside the erected formwork
 Concrete spacer 75mm shall be fixed to face exposed to soil and 50mm face exposed to weather or as
marked on the approved drawing
 Approved water stopper shall be placed as required in drawing
 Inspection request shall be submitted to consultant to verify the completion of reinforcement & formwork
as per approved drawing for approval, as per site agreement, the inspection checklist for the site activity
inspection can be followed as per Engineer approval.
 After Engineer’s approval, approved concrete C35/45 shall be ordered from approved source
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9 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
 Concrete mix design, slump, temperature to be checked and sample for concrete cube to be collected as
per project specification. Every 50m³ concrete 6 cubes shall be prepared. Concrete temperature shall not
exceed 30ºC at the time of placing. Slump shall be checked as per approved mixed design & trial mix.
 Concrete shall be poured in layer’s not more than 50cm & concrete shall not drop above 1 meter height.
 Concrete shall be completed as quickly and efficiently as possible
 Concrete shall be deposited as nearly as practicable in its final position to avoid segregation due to re-
handing or flowing.
 Placing shall be performed at a rate, so that the previous concrete placed is still in a plastic stage, when
integrated with fresh concrete.
 Immediately after concrete placing, needle vibrator (1” or 2”) shall be used for concrete compaction.
 Compaction will not be less than 8 sec. at a time and poker c/c distance shall be approximately 30cm or as
per site trial
 After completion of concrete wooden/aluminum float finishing shall be carried out.
 After initial set has taken place wet hessian cloth shall be placed over the concrete surface.
 Vertical surfaces can be stripped after 24 hours and shall be wrapped with wet hessian & polythene sheet.
Hessian cloth shall be kept wet for at least 7 days.
8.2.2 Casting of Walls

 Vertical reinforcement of walls should be fixed as per approved shop drawing up to the required level for
chambers
 Area of box out for HDPE fittings should be marked on the steel
 Marked area on the steel should be cut to suit area of the HDPE fittings puddle flange
 Additional cross reinforcement shall be placed in cut areas as per approved drawing.
 Styrofoam should be placed and fixed properly at the cut area to maintain total width of the concrete
wall, if the HDPE fitting with puddle flange is not available.
 If the HDPE fitting with puddle flange available, it shall be fixed properly and secured in position to avoid
disturbance or movement during the concreting works.
 Internal & external side of formwork shall fixed in perfect alignment and true shape and size of the
chamber as per approved drawing
 Galvanized steel angles and plates shall be securely fixed at top of shutters
 Inspection shall be done with consultant representative to verify the completion of reinforcement,
formwork & embedded items as per approved drawing.
 Concreting shall be completed after Engineer’s approval as described above.
 The area left for fixing of HDPE fittings shall be grouted after receiving the materials.
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10 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
 The Styrofoam shall be completely removed and concrete surface shall be properly exposed. The fittings
shall be fixed properly as per approved drawings.
 The exposed concrete surface shall be applied with bonding agent
 The approved grout material shall be mixed as per manufacturer recommendation and poured around the
fittings and finished properly.
8.2.3 Casting of Cover Slab
 Prefabricate the steel reinforcement for precast cover slab and tie properly as per approved shop
drawings
 Formwork shall be fixed in perfect alignment, true shape and size as per approved shop drawings
 The prefabricated steel shall be placed inside the formwork. Place required concrete spacers at bottom
and all sides of slab.
 All embedded item and accessories and galvanized steel agles, DI Frame and lifting hooks shall be installed
and tied properly as per approved shop drawing.
 If the accessories not available, Styrofoam shall be placed in the required shape for fixing the accessories
in the later stage.
 Inspection request shall be raised to verify the completion of reinforcement, formwork & embedded
items as per approved drawing for Engineer’s approval.
 Concreting shall be completed after Engineer’s approval as described above.
 After completion of curing period & repairing, approved water proofing bituminous coats shall be applied
on the walls & base as per drawing and manufacturer recommendation and as per approved method
statement.
 The area left for accessories shall be grouted after receiving the materials.
 The Styrofoam shall be completely removed and concrete surface shall be properly exposed. The fittings
and accessories shall be fixed properly as per approved drawings.
 The exposed concrete surface shall be applied with bonding agent.
 The approved grout material shall be mixed as per manufacturer recommendation and poured around the
accessories and finished properly.
8.3 Transportation and Installation of Precast Chambers

 Location of chamber & layout should be marked by surveyor as per approved layout drawing
 Layout inspection request shall be raise for Engineer’s approval
 After approval of layout, excavation will be carried out using JCB up to the design level
 Formation level shall be properly leveled and compacted to achieve plane surface.
 Location of blinding shall be marked & formwork shall be placed as per approved drawing
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11 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
 An approved concrete class C8/10 grade shall be casted with proper finishing.
 The loading & unloading of chambers shall be carried out with the help of crane or forklift or crane
 Precast chambers shall be transported from casting yard to placing location by trailers.
 Location of pits shall be marked at the top of screed
 Pits shall be installed on the marked location using crane. Make sure alignment and level is as per
requirement
8.4 Cast-in-situ Chambers:

 Location of chamber & layout should be marked by surveyor as per approved layout drawing. Excavation
will be carried out using JCB up to the design level
 Formation level shall be properly leveled and compacted to achieve plane compacted surface to achieve
the required density as per excavation method statement.
 Polythene sheet should be laid on the formation level
 Location of blinding shall be marked & formwork shall be placed as per drawing
 An approved concrete class C20/20 grade shall be casted with proper finishing.
 Protection screed shall be casted over water proofing membrane
 For further casting of base, wall and cover slab follow the steps mentioned above.
 After completion of curing period, approved bituminous paint protection system shall be applied on the
walls as per approved drawing and approved method statement.
 Backfilling and compaction under separate method statement
9- Program:-
 The work plan and time schedule of work will be submit prior to mobilization and commencement of each
activity.
10- QA/QC:-
 All material control and above activity shall be controlled as per the approved project quality plan and
procedure.
 As a record of joint inspection activity checklist will be provided for inspection and work certification by
contractor representative.
 On the basis of activity checklist work inspection request will be submitted later with all supporting
documents.
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12 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
11- House Keeping:-
 All work places will be cleaned from waste materials and ensuring clean and healthy work environment as
well as maintain free access and egress in the event of emergency. All generated waste shall be shifted to
the centralized waste segregation area.
12- Safety:-
 All the above operation shall be executed in according with the occupational health, safety and
environment plan.
 Safety procedures are to be considered before, through and after the completion of the work to avoid any
possibility of danger to humans or the construction.
 Movement of vehicles should be controlled to avoid any confusion with any other casual traffic.
 All the above operations shall be executed strictly in accordance with Project Occupational Health, Safety,
Security and Environmental Plan, once it becomes an approved document.
 Prior to the commencement of any activities, the workforce will receive a safety induction on the project
site safety requirements; this safety induction will include Project HSE Policy, project details and layout,
site management team, general site HSE requirements, emergency procedure including emergency
contact numbers, roles and responsibilities of the workers, site discipline, general environmental
awareness, PPE requirements.
 The HSE roles and responsibilities shall be delivered to all staff (construction manager, engineer,
supervisor, foremen, and charge hand).
 All activities will be performed according to the control measures and instructions prescribed in the
attached Risk Assessment Sheets.
 All Vehicles will have valid licenses and passes before entering the site.
 PPE shall be issued to all personnel (Mandatory PPE’s: Hard hat, Safety glass, high visibility vest, Safety
shoes and cover all. Task specific PPE; Dust mask, goggles, hand gloves).
 Specific training shall be given for task specific tools and equipment’s; records shall be kept in HSE
department.
 Heat stress training will be provided during summer time, records shall be kept in HSE department.
 Welfare facilities will be provided to all personnel (toilet, rest room, first aid room etc).
 Adequate cool drinking water, shade and hydrolyte shall be placed.
 Plant and equipment shall have back up alarms, lights and all other applicable safety devices.
 Provide Banks man when operating equipment reverse and moving the equipment where pedestrian
movement is exist.
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13 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
 Risk assessment could be reviewed anytime followed the instructions of consultant or change in activity or
regulations.
13- Emergency Response:-
Requirement of the Project Emergency Preparedness and Response plan shall be strictly followed.
 In the event of an accident, contact the area HSE Supervisor.
 Easy means of access/Rescue the workers will be available at all time.
 Contact numbers of all emergency supervisors will be distributed to site personnel (Site engineer, Safety
officer, male nurse and concerned authorities and emergency services).
 Injuries will have the highest priority to be directly dealt with at once.
 There are different types of situations that we need to consider under this section. These are:
Basic first aid – approved first aider shall check for the required treatment.
Medical – to be taken to the nearest hospital if it’s not cleared from basic first aid.
 Property damage – any damage to existing property or utility the respective authority be notified
 Fatality – Call ambulance and police immediately
 Fire – Call civil defense immediately
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14 / 26 Method
Installation of
Precast and Cast
Gullies and
Manholes
Appendix A Risk Assessment
15 / 26 Method
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Proj. No. :
ENGINEER : CONTRACTOR :
Precast and Cast in Situ Pits, Gullies
and Manholes
RISK ASSESSMENT
Risk
Residual risk Additional
evaluation Accept
Sn Activity Hazard Consequences/ impact Implemented control measures Improvements in
RL RL Y/N?
L S
H/M/L
L S H/M/L
controls
Inadequate training  Personal injury

for the job at hand.  Work lag
 Equipment Damage
Safety induction informing the necessity of using
General Planning for work and Safety Induction for team
PPE to be given for all workers.

Poor communication
 Arrangement Plan of proper site safety
with workers.
techniques using safety cones and barricades and
Wrong selection of
use of proper sign boards to be defined.
Equipment
 Only trained and experience labor to be engaged.
 Site Supervisors to communicate with all the
trained personnel’s in the site for the smooth
1 3 4 12 work flow 2 2 4 N/A Y
 TBT to be provided regarding work procedure,
equipment’s to be used and hazard involved in
the work.
 Emergency contact numbers of ERT and service
provider to be available on site.
 Importance about the usages of PPE’s & Right
tools for the right job should be explained to the
staff.
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16 / 26 Method Statement for Construction & Installation of Precast and Cast in Situ Pits, Gullies and Manholes
Proj. No. :
and Manholes
2 Arrangements of  Fines or penalties. 3 5 15  Permit / NOC should be obtained from 2 2 4 N/A Y

Parking area for the  Personal injuries appropriate authority prior to commencement of
vehicles and  Property damage task. PTW must be obtained for each area
equipment. separately.
Collision with adjacent  Proper instructions to be given to the responsible
structure / vehicles / persons during the mobilization of vehicles and
Mobilization / Demobilization of equipment and materials
persons. equipment’s.
Poor communication  Designated areas to be arrange beforehand with
the client/contractors for the special
arrangements for parking and storing.
 Equipment should have reverse alarm, front horn
and revolving light in functional condition.
 Banks man to be available for guiding equipment
on site.
 Site to be cleared of unwanted materials.
 Workers will not exceed the load limit.
 Heavy or awkward loads should be moved using
handing aid.
 Mechanical aid will be taken as per requirement.
 Site to be under competent supervision.
 Equipment operator shall be certified.
 Safe access for pedestrian and equipment should
be made.
 Warning signs should be displayed
 PPES and coverall should be worn.
 First aid facility to be available on site.
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Proj. No. :
and Manholes
Dust  Eye irritation.  Water to be sprayed for dust suppression while

 Breathing difficulties. working in a deserted area.
 Personal health issues
 Safety goggles and dust masks to be worn.
5 3 15 2 2 4 N/A Y
 Daily TBT to be given.
 Site should be under competent supervision.
 Dust inspection if required.
Receiving bulk,  Vehicle / Equipment  Equipment transportation on truck with proper
 Accident fastening and securing, wedges to restraining
oversize,
 Property Damage movement.
equipment on  Personal Injury/ death
 High visibility signs while transporting oversized
transport truck  Vehicle Rollover.
objects etc.
Driver fatigue
 Securing by belts, wedges, slings etc.
Materials and Equipment
Brake failure
 Mobilization of equipment in good condition is
Abnormal Weather
Transportation
prime importunate at commencement of project

3 conditions 3 4 12 to avoid delays and good image of customer. 2 2 4 N/A Y
Other traffic  Third-party certification for construction
Steep climbers, etc. equipment where applicable.
Unsafe condition  Inspect registration, insurances and other
documentation for the equipment shall be
Equipment failure
according to Local laws and client requirement.
 Trained & Licensed Operator/Driver
 Provision for Banks-men/Helper.
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Proj. No. :
and Manholes
Falling objects.  Personal injury

 Property damage
Tilting of equipment.
Loading / Unloading Of materials on using boom truck, mobile crane or fork lifts.
Overhead utilities.
 A valid permit to be issued.

 Area should be barricaded and adequate signage
is to be provided.
 Certified flagman to be used.
 Operator / Rigger to be certified.
 Equipment should have valid TPC.
 Utilities should be identified and marked.
 Lifting plan should be available
4 5 3 15  Wing speed must be checked. 2 2 4 N/A Y
 Outriggers should be fully extended.
 Riggers and Operators must have Radio for
communication.
 Certified lifting appointed person and supervisor
must be available and supervising the activity.
 An Alarm must be alarmed while lifting.
 Activity should be performed under the direct
supervision.
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Proj. No. :
and Manholes
Absence of
 Permits need to take before the activity.
Lift Plan.
 Design, Planning & preparation of Heavy Lift
 Safe Heavy lifting procedure.
The weight of the load  Competent Riggers & operators
is not assessed prior  Testing & certification of the lifting equipment
selecting & mobilizing and accessories.
the crane.  Inspection & approval of the Heavy lift
arrangements including de-slinging.
The type, capacity &  Ensure the Heavy lift erection sequence is well
Number of crane to be designed & plan approved.
used not assessed.  Ensure the pre-lift preparation is checked against
The final location, the drawing, physical location, direction is well
Position & marked, and bolts are cleaned in a ready to slip-
preparedness not in position.
checked against the  Ensure the positioning of the load, initial position
drawing. of crane, path of movement, final lift positioning,
 Fall of the heavy lift /
tilting arrangements, boom angle v/s lift,
Heavy Lifting
Operation
 Crane collapse.
5 5 3 15 obstruction on the path of travel is physically 2 2 4 N/A Y
Lifting accessories  Property Damage
verified & marked appropriately before executing
Not critically tested &  Fatality
the lift.
certified.  Ensure the cranes & lifting accessories are
thoroughly/ critically tested and approved.
Lifting points  Provide PPE.s as leather hand gloves, safety
shoes & hard hat to the workers engaged.
Not assessed and Load
 Ensure the operator is licensed, approved and
not balanced
qualified to use the particular cranes.
 In the event of using special arrangements like
Trap in between of
tilting trolleys, jacking system ensures it is
body part during
designed for the purpose and physically tested.
loading.
 Ensure the area of the heavy lifting operation is
well identified and barricaded to restrict the
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Proj. No. :
and Manholes
Overload (heavier  Muscle sprains, and  Load must be assessed before lifting, and check
loads than your lifting strains the path for tripping/slipping hazard in which the
capicity).  Injuries to muscles, load would be carried.
ligaments, discs and  Assess physical capacity of the persons involved
Slip of object.
other structures of the in lifting. Prefer mechanical aid if possible.
Sustained awkward back  Manual handling technique need to apply
posture.  Abdominal hernias  Grip the load properly. Ensure synchronization
Material Handling (Manual)
Repetitive / sustained  Chronic pain etc. between the load lifters.

actions.  Load must be rested in between in case of
traveling long way.
6 3 15  Ensure load is not obstructing the vision. 2 2 4 Y
 Engage extra person to guide who is not involved
in the lifting/carrying in case of vision is
obstructed.
 Engage extra workers in case of carrying load in
ramps/staircase etc. – where there is a chance of
imbalance.
 Adequate supervision and frequent intervals.
 Adequate quantity of cool drinking water facility.
 First aid facility needs to provide.
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Proj. No. :
and Manholes
 All known services are to be located by hand and

recorded.
 Use cable avoidance tools to locate cables.
 Respective permits to be obtained prior to start.
 Width of excavation will be followed depending
on soil condition as per approved shop drawings.
 Ensure adequate clearance from existing
structures
 The sides of all excavations will be battered to
provide a stable slope or supported by a suitable
system to prevent cave-in.
 All deep excavation near roads and access shall
provide with fluorescent and blinking lights to Close
Site Clearance & warn road user. supervision.
Excavating  Excavated material will be stockpiled 2m away
 Fatality Regular
Trench collapse from the edge of excavation.
 Serious injury inspection for
Fall from height  Slopping, benching, shoring & shielding to be
 Damage to the excavation
Excavation
used base on soil type.

7 Falling from ladders underground utilities 4 3 12 2 2 4 area. Y
 Inspection of excavation frequently by
Cave –in  Fire & Explosion Excavation
authorized personnel
 Property damage checklist to be
Falling materials  Provision of banks man with reflective clothing
 attached and
Falling of personnel etc.
 Gas Testing prior start work obtain with
into excavation
 Avoid exposure to dust cloud excavation PTW.
Atmospheres
 All leading edges are to be fully protected from
Bad weather fall.
Sandstorm  Proper barricading are to be used to for
protection.
 Ladder inspection will be done by competent
person.
 Ladders are to be placed at 1 in 4, tied at the top
bottom.
``
`
Proj. No. :
and Manholes
 Only trained and experienced workers to be

engaged.
Concrete splash in
 Use proper and mechanical equipment (mixer
eyes and skin (skin
hose) to avoid direct contact of concrete mix
irritation).
Concrete placement and compaction
with body parts and skin.

 Concrete to be poured only from the height of 30
Contact or struck by
 Personal Injury cm to avoid splash.
protruding parts
or caught between  Damage to property  Adequate washing facility to be available on site.
8  Injury /Fatality 4 4 16 2 1 2 N/A Y
 Damage to  Safety goggles, hand gloves (rubber), Safety
Fall from height during environment shoes (Rubber Boots), and coverall should be
assembly worn.
Rebar bending and  Daily Tool Box Talk should be provided prior to
fabrication, start of work.
cutting lifting
 Site to be supervised by competent person.
Concreting works
 First aid facility should be available on site.
 Adequate illumination and ventilation
``
`
Proj. No. :
and Manholes
 Management will provide anti-dehydration

powder for all workers during hot climate.
Working in extreme hot temperature
 Summer working time will be followed.

 Heat stress  Consultation with employees about health
 Headache, condition and adequate welfare facility will be
 Dizziness, provided at the work location. (Rest area,
 Vomiting, Drinking water station, Toilets, First aid facility
9 Heat-related Illness  Skin rashes, 3 5 15 and emergency arrangements. 2 2 4 N/A Y
 Heat stroke  Job rotation will be implemented.
 Fatigue  Trained first aider available.
 Stress & Delirium  All employees will receive training about heat
 Fatality stress.
 Provision of Isotonic solution to the workers.
 Monitoring the Heat Index
 Close monitoring and supervision.
 Keep signage for wet floors
 Revise the cleaning schedule
Fall because of slip  Keep warning tapes in such areas if practical
in the wet floor Ensure proper stacking of material
 Ensure the material storage does not obstruct
Spillage of
the access and egress
water/paper/plastic
 Do regular inspection
keeping
10 on tile floors  Minor & Major injuries 4 3 12 1 2 2 N/A Y

House
 Dispose waste through approved safer means

Improper bending
 Do not keep flammable material where fire
and twisting for
hazards exist
carrying materials
 Ensure segregation of waste
Trip, fall  Arrange separate color-coded bins with signage
 Cover the waste material while transporting
 Use approved procedures for waste transfer
``
`
Proj. No. :
and Manholes
Waste Management
 All the waste should be properly segregated &

Improper waste
 Environmental color coded bins or skips should be used.
11 segregation & 1 2 2 N/A Y
Pollution  All the waste should be disposed as per to the
Disposal
CEMP in the proper damping area.
``
`
Proj. No. :
and Manholes
Risk Grading Matrix

SEVERITY
PROBABILITY
Insignificant (1) Minor (2) Moderate (3) Major (4) Catastrophic (5)
Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10
Likely (3) 3 6 9 12 15
Often (4) 4 8 12 16 20
Frequent/Almost Certain (5) 5 10 15 20 25
Absolutely Unacceptably High

15 - 25 Extreme Risk Activity or industry should not proceed in current form
Unacceptably High
8 - 12 High Risk Activity or industry should be modified to include remedial planning and
action and be subject to detailed HSE assessment
Acceptable but must be managed at “As Low As Reasonably Practicable”
4–6 Moderate Risk (ALARP) Activity or industry can operate subject to management and / or
modification
Acceptable without required further action
1 -3 Low Risk No action required unless escalation of risk is possible
Hierarchy of Control (Controls identified may be a mixture of the hierarchy in order to provide minimum operator exposure)
Elimination Eliminate the hazard.
Substitution Provide an alternative that is capable of performing the same task and is safer to use.
Engineering Controls Provide or construct a physical barrier or guard or technical measures
Administrative Controls Develop policies, procedures practices and guidelines, in consultation with employees, to mitigate the risk.
Provide training, instruction and supervision about the hazard.
Personal Protective Personal equipment designed to protect the individual from the hazard.
Equipment
``
`

Basra Multipurpose Terminal Construction Method Statement

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Basra Multipurpose Terminal Construction Method Statement

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Basra Multipurpose Terminal EEMMPPLLOOYYEERR::

Proj. No. : Construction &

Basra Multipurpose Terminal Project

Construction & Installation of

1- Scope and purpose

1- Scope and purpose:-

1.3 This method statement covers the following:

2.1 Employer Requirements - C.4 Concrete Construction

3.1 Employer : Basra Multipurpose Terminal

4- Personnel & Responsibility:-

4.1 Senior Construction Manager:

4.2 Construction Engineer:

4.3 QA/QC Manager:

4.4 QA/QC Engineer/Inspector:

4.7 Applicators / subcontractor (if any):

4.8 Safety Manager:

4.9 Safety Engineer/Officer:

5- Health & Safety:-

 Crane, JCB, Trailer

8.2 Construction of Precast Pits / manholes / Gullies:-

8.2.1 Casting of Base Slab:

8.2.2 Casting of Walls

8.3 Transportation and Installation of Precast Chambers

8.4 Cast-in-situ Chambers:

11- House Keeping:-

13- Emergency Response:-

Appendix A Risk Assessment

Inadequate training  Personal injury

PPE to be given for all workers.

2 Arrangements of  Fines or penalties. 3 5 15  Permit / NOC should be obtained from 2 2 4 N/A Y

Dust  Eye irritation.  Water to be sprayed for dust suppression while

prime importunate at commencement of project

Falling objects.  Personal injury

 A valid permit to be issued.

Repetitive / sustained  Chronic pain etc. between the load lifters.

 All known services are to be located by hand and

used base on soil type.

 Only trained and experienced workers to be

with body parts and skin.

 Management will provide anti-dehydration

 Summer working time will be followed.

10 on tile floors  Minor & Major injuries 4 3 12 1 2 2 N/A Y

 Dispose waste through approved safer means

 All the waste should be properly segregated &

Risk Grading Matrix

Absolutely Unacceptably High

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