Pre-Engineered Warehouse Package for Rajasthan Refinery Project

of M/s HPCL Rajasthan Refinery Ltd. (HRRL) at Rajasthan (India).

Hazard Identification & Risk Assessment Control Register

DOCUMENT NO.: HIRAC /SKB/HRRL/HSE/03 Rev. No. 00 Page 1 of 6

Pre-Engineered Warehouse Package for Rajasthan Refinery Project of M/s HPCL Rajasthan Refinery Ltd. (HRRL)
1 Project
at Rajasthan (India).

2 Job No. B224

3 Client HPCL-Rajasthan Refinery Limited

4 Consultant M/s Engineers India Limited

5 Contractor M/s S.K.B. Builders India Limited

Issued for Review

and Approval
Hazard
0 23.11.2019
Identification & Risk
Assessment Control
Register

Checked By Approved
Prepared by Reviewed Verified by Approved by EIL /
Rev Date Description SKBBIL by SKBBIL
SKBBIL HSE by EIL EIL HSE HRRL
RCM

1. Risk Matrix.
 Pre-Engineered Warehouse Package for Rajasthan Refinery Project
of M/s HPCL Rajasthan Refinery Ltd. (HRRL) at Rajasthan (India).

Hazard Identification & Risk Assessment Control Register

DOCUMENT NO.: HIRAC /SKB/HRRL/HSE/03 Rev. No. 00 Page 2 of 6

Impact

1 2 3 4 5
RISK MATRIX

Slight injury Minor Injury Major injury Single fatality Multiple fatalities

5 Continuous

4 Frequent HIGH
Probability

3 Very Likely

MODERATE
2 Likely

1 Unlikely LOW

Severity
A) Description of Impact for Risk Assessment:
 Pre-Engineered Warehouse Package for Rajasthan Refinery Project
of M/s HPCL Rajasthan Refinery Ltd. (HRRL) at Rajasthan (India).

Hazard Identification & Risk Assessment Control Register

DOCUMENT NO.: HIRAC /SKB/HRRL/HSE/03 Rev. No. 00 Page 3 of 6

Severity Impact Description Exposure Level*

5 Multiple fatalities
4 Single Fatality
Major Injury
Multiple fatalities - from an accident or occupational illness Above than prescribed TLV (working shift);
(poisoning, cancer).
AND > 40%
Single fatality or permanent total disability - from an accident or Above than prescribed TLV (working shift);
occupational illness (poisoning, cancer).
however, within 30% - 40%
Major injury or health effects (including Permanent Disability) - Above than prescribed TLV (working shift);

3 Affecting work performance in the longer term e.g. prolonged however, within 20% - 30%
absence from work. Irreversible health damage without loss of life,
e.g., noise induced hearing loss, chronic back injuries.
2 Minor Injury Minor injury or health effects - Affecting work performance, e.g., Above than prescribed TLV (working shift)
restriction to activities (restricted work case - RWC) or need to take
however less than 20%
a time off work to recover (lost time incident - LTI). Limited,
reversible health effects, e.g., skin irritation, food poisoning.

1 Slight Injury Slight injury or health effects (incl. first aid case - FAC and Below / equal to prescribed TLV (working shift)
medical treatment case - MTC). Not affecting work performance
or causing disability.

*Exposure to radiation shall be as per AERB regulations & exposure to noise shall be as per noise control regulations.
B) Description of Probability for Risk Assessment:
Probability Likelihood Description
5 Continuous There are almost no controls in place in controlling the identified OHS hazard.
 Pre-Engineered Warehouse Package for Rajasthan Refinery Project
of M/s HPCL Rajasthan Refinery Ltd. (HRRL) at Rajasthan (India).

Hazard Identification & Risk Assessment Control Register

DOCUMENT NO.: HIRAC /SKB/HRRL/HSE/03 Rev. No. 00 Page 4 of 6

4 Frequent There are unreasonable / major gaps in control of the identified OHS hazard with respect to adoption of technology,
operational control, measurement monitoring and competence.
3 Very Likely There are certain gaps in control of the identified OHS hazard with respect to adoption of technology, operational control,
measurement monitoring and competence.
2 Likely If there is any minor gap / weakness in control of the identified OHS hazard

1 Unlikely If almost no gap exists in control of the identified OHS hazard as technology, operational control, measurement monitoring
and competence in place.
C) Description of Risk Levels:
Risk Level Action and Time Scale
No additional controls are required and no documentary record needs to be kept. Consideration may be given to a more cost-effective solution
LOW
or improvement that imposes no additional cost burden. Monitoring is required to ensure that the controls are maintained.
MODERATE Efforts should be made to reduce the risk, but the cost of prevention should be carefully measured and limited. Risk reduction measures should
be implemented.
Work should not be started until the risk has been reduced. Considerable resources may have to be allocated to reduce the risk where the risk
HIGH
involves work in progress, urgent action should be taken.
If it is not possible to reduce risk even with unlimited resources, work has to remain prohibited.
Likelihood – Possibility of occurrence of risks based on present gaps (technological / operational / competence / measurement and monitoring).
UL: Unlikely, L: Likely, VL: Very Likely, FR: Frequent, C: Continuous.
Impact –
SI: Slight Injury, MI: Minor Injury, MJ: Major Injury, SF: Single Fatality, MF: Multiple Fatalities.
Level of consequence – Refer Guidance criteria for this i.e. possible degree of damage.
Condition- R: Routine, NR: Non-Routine, E-Emergency.
RISK –L: Low Risk, M: Moderate Risk, H: High Risk.

PROTECTIVE COATING SYSTEM

RECOMENDE

ACTION BY

REMARKS
D CONTROL
DESIRED CONTROL & EXISTING RISK RISK
RISK IDENTIFICATION ACTIONS TO
GAPS IF ANY ASSESSMENT ASSESSMENT
REDUCE THE
RISK LEVEL
 Pre-Engineered Warehouse Package for Rajasthan Refinery Project
of M/s HPCL Rajasthan Refinery Ltd. (HRRL) at Rajasthan (India).

Hazard Identification & Risk Assessment Control Register

DOCUMENT NO.: HIRAC /SKB/HRRL/HSE/03 Rev. No. 00 Page 5 of 6

SN Activity Activity Hazards Associated Risk Desired Control Measures Gaps If

Risk Classification
type Any

Risk k R=P*I
Classification
Risk R= P*I
Probability

Probability
(N/ AN/E)
Condition

Risk
(R/NR

Impact

Impact
(P)
(I)

(I)
(P)
R Slip, trip and N Personal injuries. ▪ Maintain good housekeeping. - 1 2 2 L - RCM
SURFACE fall, collapse ▪ Use PPEs like safety gloves, (UL) (MI) - - - /Site
(A) PREPARATI of excavation safety Shoes, helmet & - Eng.
ON edge. reflected jacket.
▪ Identify loose soil and
remove before starting work.
▪Excavated soil keep 2m away
from excavation edge.
▪ Excavation must be slop
cutting.
(B) PRIMER R Flammable N Serious eye ▪ Keep away from - 1 (UL) 3 3 L - RCM
( Painting) liquid, heath irritation. heat/spark/open flames/ hot (MJ) - - - /Site
hazards, May cause surfaces and No smoking. - Eng.
Chemical & Drowsiness or ▪ Follow instruction in given
waste spillage. dizziness. And Safety data sheet.
effect central ▪ Use PPEs like safety gloves
nervous system. and face mask, goggles.
Skin dryness and ▪ Provide fire extinguisher.
cracking. ▪ Rinse cautionary with water
It causes for several minutes and seek
environment & medical advice.
pollution. ▪ Spillage must be avoided by
providing training, engaging
skilled workforce. Waste
should be stored separately &
dispose through authorized
vector.
 Pre-Engineered Warehouse Package for Rajasthan Refinery Project
of M/s HPCL Rajasthan Refinery Ltd. (HRRL) at Rajasthan (India).

Hazard Identification & Risk Assessment Control Register

DOCUMENT NO.: HIRAC /SKB/HRRL/HSE/03 Rev. No. 00 Page 6 of 6

(C) ALIGNMENT R Slip & Waste N Personal injure. ▪Provide housekeeping and and - 1 (UL) 2(MI) 2 L - RCM
( installation of of membrane follow waste management - - - /Site
plies. system. - Eng.
all membrane
plies)

(D) APPLICATIO R Extremely N Loss of property ▪ Keep away from - 1(UL) 3 3 L - RCM
N flammable and skin burn due heat/spark/open flames/ hot (MJ) - - - /Site
& liquid and to fire. surfaces and No smoking. - Eng.
PROTECTION vapor. Irritation in eye & ▪ Provide fire extinguisher.
. Fire. blurred vision. ▪ Use PPEs like safety
(Use Adhesive Harmful effect May mild skin gloves, face mask &
material) on skin, nose irritation. goggles.
and eye. Causes ▪ Follow instruction given in
Waste & environmental safety data sheet.
spillage. pollution. ▪ If spillage occurred on any
body part immediately wash
with water for at least 15
minutes. And seek medical
advice.
▪ Spillage must be avoided by
engaging trained & skill
workforce.
▪Spillage & waste areto be
disposed through authorized
vender as a hazardous waste.