MINISTRY OF EDUCATION AND TRAINING

HO CHI MINH CITY UNIVERSITY OF TECHNICAL EDUCATION

FACULTY OF HIGH-QUALITY TRAINING
MECHATRONIC ENGINEERING TECHNOLOGY

THE PRACTICE OF INDUSTRIAL ROBOTS AND SENSORS PROJECT

_Mechatronic Engineering Technology_

TOPIC: SURVEY AND ANALYZE MEASURING STATION IN MPS SYSTEM

Advisor: Dr. TUONG PHUOC THO

Member: NGUYEN NGOC CHI 17146004

NGUYEN MINH HOANG 18146018

NGUYEN THANH QUY 18146055

NGUYEN THANH TAN 18146057

NINH KHAI HOAN 19146087

 TABLE OF CONTENTS
1. Description of the operation of the Separating station ........................................1
1.1. Start prerequisites: No workpiece at start of conveyor: ................................1
1.2. Initial position: ..............................................................................................1
1.3. Sequence ........................................................................................................2
2. Technical parameters and operation of equipment in the station. .......................3
3. Table of PLC and device I/O addresses: .............................................................9
4. Control flowcharts: ............................................................................................10
5. PLC Programing: ...............................................................................................11
5.1. Network 1: Star/Stop button ........................................................................11
5.2. Network 2: Conveyor ..................................................................................11
5.3. Network 3: Measure program .....................................................................12
5.4. Network 4: Auxiliary variable.....................................................................12
5.5. Network 5: Block function delay ................................................................13
 LIST OF FIGURES:
Figure 1.1 Measuring station .....................................................................................1
Figure 1.2 Measuring station .....................................................................................1
Figure 2.1 Sensor G2BG1 ..........................................................................................3
Figure 2.2Sensor G2BG2 ...........................................................................................3
Figure 2.3 Sensor G2BG4 ..........................................................................................4
Figure 2.4 Sensor G3BG1 ..........................................................................................4
Figure 2.5 Sensor G3BG3 ..........................................................................................5
Figure 2.6 Motor G2MA1 ..........................................................................................5
Figure 2.7 Cylinder G2MB2 ......................................................................................6
Figure 2.8 Cylinder G2MB1 ......................................................................................7
Figure 2.9 Motor G3MA1 ..........................................................................................7
Figure 2.10 Terminal..................................................................................................8
1. Description of the operation of the Separating station

Figure 1.1 Measuring station

1.1. Start prerequisites: No workpiece at the start of the conveyor:

Figure 1.2 Measuring station
1.2. Initial position:
• Stopper advanced.
• Branch retracted.
• Conveyor motors off.

1
 1.3. Sequence
➢ The conveyor belt motor 1 switches on if a workpiece is detected. The
workpiece is transported to the stopper.
➢ The conveyor belt motor 1 is switched off if the workpiece is detected
by the diffuse sensor in front of the stopper.
➢ The differentiation of the workpiece takes place by the diffuse sensor
above the stopper.
• Workpiece “cylinder body” detected, transported to pick-up point conveyor belt
1
➢ The stopper is retracted and the conveyor belt motor 1 is switched on if
the pick-up point is empty (indicator light “workpiece at pick-up point”
is switched off). The workpiece “cylinder body” is transported to the
pick-up point at the end of conveyor belt 1.
➢ The conveyor belt motor 1 is switched off, the stopper is advanced and
the indicator light “workpiece at pick-up point” is switched on, when
the workpiece “cylinder body” has reached the pick-up point.
➢ Initial position
• Workpiece “housing” detected, transport to conveyer belt 2
➢ The stopper is reached, the branch is advanced and both conveyor belt
motors are switched on if the conveyor belt 2 is empty (indicator light
“buffer fun” is switched off). The workpiece “housing” is transported
to the end of conveyor belt 2
➢ The stopper is advanced, the branch is retracted and the conveyor belt
1 is switched off if the workpiece “housing” is detected by the through-
beam sensor at conveyor belt 2 (indicator light “buffer fun” is switched
on)

2
 ➢ The conveyor belt motor 2 is switched off and the indicator light “buffer
full” is switched off, when the workpiece “housing” has reached the
end of conveyor belt 2.
➢ Initial position.

2. Technical parameters and operation of equipment in the station.

• Sensor G2BG1: digital sensor, playing a role that detecting if the sample exits
at the head of the belt to run motor belt 1 and stopping the motor of belt 1
when the sample slide to the tail of the belt.

Figure 2.1 Sensor G2BG1

• Sensor G2BG2: digital sensor, playing a role that detecting the existence of
sample to trig barrier hydraulic cylinder in the period to identify.

Figure 2.2Sensor G2BG2

3
• Sensor G2BG4: analog sensor, playing a role that Identifying the heigh of the
sample to separate in sequence to run the electronic cylinder at the middle of
belt 1.

Figure 2.3 Sensor G2BG4

• Sensor G3BG1: digital sensor as a trigger to run motor belt 2 if the sample
was redirected.

Figure 2.4 Sensor G3BG1

4
• Sensor G3BG3: digital sensor stops motor belt 2 when the sample slides to
the tail of belt 2.

Figure 2.5 Sensor G3BG3

• Motor G2MA1: operating the belt 1 to slide the sample, trigging by sensor
G2BG1.

Figure 2.6 Motor G2MA1

5
• Cylinder G2MB2: the actuator as the barrier to stop the sample, trigging by
sensor G2BG2.

Figure 2.7 Cylinder G2MB2

6
• Cylinder G2MB1: the actuator as the separating component, wiping out the
wrong sample which is identified by analog sensor G2BG4.

Figure 2.8 Cylinder G2MB1

• Motor G3MA1: running the belt 2 to distinguish the false sample out of the
system.

Figure 2.9 Motor G3MA1

7
• Terminal to indicate the connection of sensors and actuators.

Figure 2.10 Terminal

8
3. Table of PLC and device I/O addresses:

Name Sign I/O address

Object Sorting Cylinder G2MB1 Q4.2
Object Blocking Cylinder G2MB2 Q4.3
Sensor G2BG1 I10.0
Differentiation module G2BG2 I10.1
Sensor G2BG3 I10.2
Sensor G2BG4 I10.3
Sensor G3BG1 I10.4
Sensor G3BG3 I10.5
Belt G2MA1 Q4.0
Belt G3MA1 Q4.4
START I11.0
STOP I11.1
RESET I11.3
KEY I11.2
LED_START Q5.0
LED_RESET Q5.1

9
4. Control flowcharts:
Workpiece is Workpiece is detected
detected by diffuse sensor
Start

Conveyor 1 on Conveyor 1 off

Top Bottom
Workpiece with opening at
top/bottom

The stopper is retracted,

The stopper is retracted
the seperator is advanced

The workpiece is
Both motor are switched
transported to the pick-up
on
point at the end

motor 1 is off when

The housing is transported
workpiece has reached the
to the end conveyor 2
pick-up point

Workpiece is detected by the

through-beam sensor at conveyor 2

The stopper is advanced,

the seperator is retracted,
motor 1 of

The workpiece has reached the

end of conveyor 2

The conveyor 2 is switched

off

10
5. PLC Programing:
5.1. Network 1: Star/Stop button

5.2. Network 2: Conveyor

11
5.3. Network 3: Measure the program

5.4. Network 4: Auxiliary variable

12
5.5. Network 5: Block function delay

13