PRE-OPERATION TEST RECORD

HIGH VOLTAGE SHUNT REACTOR DATA RECORD

SDN No. 25635 320

EQUIPMENT IDENTIFICATION
FACILITY/PROJECT UNIT/AREA JOB No.

Las Bambas 25635

SYSTEM NAME / NUMBER EQUIPMENT NAME / NUMBER

REACTOR NAMEPLATE DATA

MANUF: TYPE: S/N:

YEAR OF MANUF: INSULATION LEVELS: FREQUENCY:

RATED VOLTAGE: MAX CONT VOLTAGE: RATED CURRENT:

THERMAL INSULATION CLASS: COOLING METHOD: TEMPERATURE RISE:

MASS: TRANSPORTATION MASS; UNTANKING MASS:

INSULATING FLUID MASS: TYPE OF INSULATING FLUID: RELEVANT STANDARD:

OTHER NAMEPLATE DATA

6.2 VISUAL/MECHANICAL INSPECTION

CHECK POINT Accept N/A CHECK POINT Accept N/A CHECK POINT Accept N/A

(6.2.1) NO PHYSICAL DAMAGE, (6.2.2) NAMEPLATE MATCHES

(6.2.3) PAINT AND WELD


SPECIFICATIONS, RECORDED

AREAS



DEFECTS OR OIL LEAKS ABOVE
(6.2.6) MANUFACTURER’S
(6.2.4) GROUNDING

(6.2.5) CLEARNACES




SPECIFIC CHECKS
(6.2.7) PORCELAIN (6.2.8) GAS COLLECTIOR
INSULATORS


RELAY PIPING


(6.2.9) AUXILIARY DEVICES


(6.2.11) PRESSURE FOR
(6.2.10) OIL LEVELS

SEALED GAS TOPPED

(6.2.12) AIR BLED


REACTORS
(6.2.13) VALVES BETWEEN (6.2.14) REACTOR OIL (6.2.15) CONSERVATOR TO
RADIATOR AND MAIN TANK

PIPING VALVE LINEUP

BREATHER PIPING VALVE


OPEN LINEUP
(6.2.16) DESSICANT CONDITION
AND BREATHER OIL LEVEL



COMMENTS:

Bechtel Confidential © 2013 Bechtel. All rights reserved STCP-0338

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 PRE-OPERATION TEST RECORD
HIGH VOLTAGE SHUNT REACTOR DATA RECORD

SYSTEM NAME / NUMBER EQUIPMENT NAME / NUMBER

6.3 TESTING
TEST STEP ACCEPT N/A
(6.3.1) INSULATION RESISTANCE TEST PERFORMED ON CORE. ACCEPTANCE CRITERIA IS PER THE


MANUFACTURER’S INSTRUCTIONS OR IN ABSENCE OF MANUFACTURER’S CRITERIA NOT LESS THAN 1
MEGOHM.

TEST VOLTAGE VDC INSULATION RESISTANCE MΩ

(6.3.2) TAP CHANGER CHECKS:
a) RAISE/LOWER CONTROLS AND INDICATION


b) END OF TAP TRAVEL CONTROL


c) END OF WINDING TRAVEL CONTROL


d) OTHER SPECIFIED MANUFACTURER’S TESTS, TEST DATA SHEET ATTACHED OR RECORDED BELOW


(6.3.3) WINDING INSULATION RESISTANCE TEST PERFORMED. ACCEPTANCE CRITERIA FOR INSULATION


RESISTANCE IS PER THE MANUFACTURER’S INSTRUCTIONS OR IN ABSENCE OF MANUFACTURER’S
CRITERIA USE NETA TABLE 100.1. ACCEPTANCE CRITERIA FOR THE POLARIZATION INDEX IS PER THE
MANUFACTURER’S CRITERIA OR IN ABSENCE OF MANUFACTURER’S CRITERIA GREATER THAN 1.0.

TEST VOLTAGE kVDC

1 MINUTE INSULATION RESISTANCE MΩ
10 MINUTE INSULATION RESISTANCE MΩ
POLARIZATION INDEX (10 MIN./1 MIN.) __________

(6.3.4) DC WINDING RESISTANCE MEASURED ON ALL TAP POSITIONS. VALUES SHOULD COMPARE WITH FACTORY


TEST VALUES.
WINDING TAP POSITION
(circle
one) ______ ______ ______ ______ ______ ______ ______ ______

A-B/A-N mΩ mΩ mΩ mΩ mΩ mΩ mΩ mΩ
B-C/B-N mΩ mΩ mΩ mΩ mΩ mΩ mΩ mΩ
C-A/C-N mΩ mΩ mΩ mΩ mΩ mΩ mΩ mΩ

OIL TEMPERATURE (READ FROM REACTOR OIL TEMPERATURE GAUGE): °C

(6.3.5) POWER FACTOR OR DISSIPATION FACTOR TEST PERFORMED ON WINDINGS, TEST SHEETS ARE ATTACHED.


ACCEPTANCE CRITERIA IS PER MANUFACTURE’S INSTRUCTIONS OR IN ABSENCE OF MANUFACTURER’S
CRITERIA USE TEST EQUIPMENT MANUFACTURER’S PUBLISHED DATA.
(6.3.6) POWER FACTOR OR DISSIPATION FACTOR TEST PERFORMED ON EACH BUSHING, TEST SHEETS ARE


ATTACHED. ACCEPTANCE CRITERIA IS PER BUSHING MANUFACTURER’S INSTRUCTIONS OR, IN ABSENCE
OF MANUFACTURER’S CRITERIA, VALUES ALONG WITH CAPACITANCE SHALL BE WITHIN 10% OF NAMEPLATE,
HOT COLLAR TESTS SHALL BE COMPARED TO TEST RESULTS FOR SIMILAR BUSHINGS.

STCP-0338 Rev. 0 Page 2 of 5

 PRE-OPERATION TEST RECORD
HIGH VOLTAGE SHUNT REACTOR DATA RECORD

SYSTEM NAME / NUMBER EQUIPMENT NAME / NUMBER

TEST STEP ACCEPT N/A

(6.3.7) FUNCTIONAL CHECKS :
a) OIL LEVEL INDICATORS


b) WINDING TEMPERATURE INDICATORS


c) OIL TEMPERATURE INDICATORS


d) BUCHOLZ RELAY


e) SUDDEN PRESSURE RELAY


f) PRESSURE RELIEF DEVICES


g) ON LINE GAS ANALYZER


(6.3.8) OIL TEMPERATURE AND WINDING TEMPERATURE INDICATORS CALIBRATED AND PROVEN OPERATIONAL


(FACTORY TEST DOCUMENTATION AVAILABLE OR CALIBRATION TEST SHEETS ATTACHED). AS LEFT
SETTINGS RECORDED BELOW:
STAGE 1 STAGE 2 ALARM TRIP
INDICATOR
COOLING COOLING SETTING SETTING
OIL TEMPERATURE SETTINGS

WINDING TEMPERATURE SETTINGS

(6.3.9) COOLING EQUIPMENT MOTOR RUNS PERFORMED, DATA SHEETS ATTACHED.

(6.3.10) INTREGAL CURRENT TRANSFORMERS (i.e. BUSHING CTs) HAVE BEEN TESTED AND DATA SHEETS


ATTACHED.
(6.3.11) PRE-ENERGIZATION OIL TESTS PERFORMED, LABORATORY TEST REPORT ATTACHED.


(6.3.12) REACTOR CONTROL PANEL DEVICES INSTALLED PER DESIGN AND TESTED, TEST DATA SHEETS


ATTACHED.
(6.3.13) REACTOR CONTROL CABINET UTILITY, CONTROL AND PROTECTION CIRCUITS TESTED..


(6.3.14) SYSTEM CONNECTION TIGNTNESS VERIFIED (RECORD TORQUE WRENCH VALUE UTILIZED OR THE OHMIC


VALUE OF EACH CONNECTION BELOW). RESISTANCE ACCEPTANCE CRITERIA IS PER MANUFACTURER’S
INSTRUCTIONS (IN ABSENCE OFMANUFACTUER’S CRITERIA, INVESTIGATE VALUES THAT DEVIATE HIGHER
THAN 50% OF THE LOWEST VALUE).

TORQUE VALUE _____________

RESISTANCE

__________µΩ __________µΩ __________µΩ

PHASE A PHASE B PHASE C

(6.3.15) VERIFICATION OF REACTOR CONNECTION TO SUBSTATION GROUND GRID PERFORMED.

(6.3.16) REACTOR CONFIGURATION RESTORED FOR INITIAL ENERGIZATION.


(6.3.17) REACTOR INITIALLY ENERGIZED.


(6.3.18) FOLLOWING INITIAL ENERGIZATION REACTOR INSPECTED FOR NO OIL LEAKAGE.

STCP-0338 Rev. 0 Page 3 of 5

 PRE-OPERATION TEST RECORD
HIGH VOLTAGE SHUNT REACTOR DATA RECORD

SYSTEM NAME / NUMBER EQUIPMENT NAME / NUMBER

TEST STEP ACCEPT N/A

(6.3.19) FOLLOWING INITIAL ENERGIZATION, RECORD TEMPS AND ALARMS BELOW AT THE SPECIFIED TIMES:

OIL WINDING LIQUID DCS

TIME
TEMP. TEMP. LEVEL ALARMS
Prior to
Energization
Immediately after
Energization
15 MIN
30 MIN
45 MIN
1 HR
1.5 HR
2 HR
3 HR
4 HR
5 HR
6 HR
7 HR
8 HR
9 HR
10 HR
11 HR
12 HR
13 HR
14 HR
15 HR
16 HR
17 HR
18 HR
19 HR
20 HR
21 HR
22 HR
23 HR
24 HR

(6.3.20) AFTER INITIAL ENERGIZATION ANDTHE REACTOR HAS REACHED NORMAL OPERATING TEMPERATURES,


POST ENERGIZATION OIL TESTS PERFORMED, LABORATORY TEST REPORT ATTACHED.
(6.3.21) PROJECT MAINTENANCE DATA BASE UPDATED TO INCLUDE ROUTINE OIL TESTING AND ON LINE GAS


ANALYZER READINGS AND ANALYZATION OF RESULTS.

STCP-0338 Rev. 0 Page 4 of 5

 PRE-OPERATION TEST RECORD
HIGH VOLTAGE SHUNT REACTOR DATA RECORD

SYSTEM NAME / NUMBER EQUIPMENT NAME / NUMBER

TEST EQUIPMENT
TEST INSTRUMENT MANU. / MODEL M&TE / TAG NUMBER CALIBRATION DUE DATE

COMMENTS:

6.4 RESTORATION
6.4.1 TEMPORARY MODIFICATIONS REMOVED OR TRANSFERRED TO STCP 520-U07-00226 COMPLETED

6.4.2 TEST EQUIPMENT REMOVED AND COVERS REPLACED COMPLETED

6.4.3 EQUIPMENT RESTORED TO CONDITIONS REQUIRED TO SUPPORT PLANT OPERATIONS COMPLETED

6.4.4 OPERATIONS SUPERVISOR NOTIFIED OF TEST COMPLETION COMPLETED

PERFORMED BY: DATE:

REVIEWED BY: DATE:

STCP-0338 Rev. 0 Page 5 of 5