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Inspection.
INSPECTION REPORT
During Production Inspection
Report No.: H-XXXXX

INSPECTION INFORMATION
Client xxxxx
Supplier xxxxx
Factory xxxxx , .
/ "
Inspection Instruction SWl-104 ADRI& GWI-E-003
P.O. No. 2006944 Sampling Plan 8S6001: Single, Normal
Item No. 37291 Inspection Level G-II l
Inspection Date xxxxx Sample Size 315
Inspection Location xxxxx AQL Critical:0, Major:1.5, Minor:4.0
'
Product description Lamp flex & dimmer 37cm PL 3as \

. .

INSPECTION RESULT SUMMARY

Category Conform Not Conform Pending
1.Quantity X
2.Workmanship X
3.Style, Color & Documentation X
4.Field Test & Measurement X
5.Shipping Mark & Packaging X
OVERALL CONCLUSION PENDING for clienes evaluation
lnline Checking & Recommendation Refer to "lnline Checking & Recommendation,, section

D<XXXX
Approved by Supervisor:

This report reflects the facts as recorded by HQTS at the time and place of inspection. It does not relieve
the manufacturers from their contractual obligations nor prejudice client's right for compensation for any
apparent and/or hidden defects not detected during our random inspection or occurring thereafter.

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359
 Report No. : H-XXXXX

SPECIAL ATTENTION POINT

(SAP)

1 !Quantity !Nii

! 2 !Workmanship !Nil

3 Style, Color & Documentation !Please refer to the following findings

For fail point of LVD repot check, Markings & Instructions: The marking plate with the required marking was
3.1 missing. Warning for placing the lamp (hot parts) missing. Actual no warning was found on lamp.

4 Field Test & Measurement IPis refer to the following findings

4.1 he manufactory did not allow us to perform the drop test during inspection.
-
'
I 5 !Shipping Mark & Packaging !Nil

INSPECTION DETAILS

1. Quantity Conform
PO Qty Shipment Qty Packing Qty Sample Size
PONO. Item No.
(Pieces) (Pieces) (Cartons) (Pieces) (Cartons) (Pieces) (Cartons)
2006944 37291 13500 13500 2250 6000 1000 315 32
Total 13500 13500 2250 6000 1000 315 32

Conform
Defects Description Critical Major Minor
.
.
Crack line at glass cup . 4 .
Obvious scratch mark on glass ' \ '; - 2 -
Dirty mark on glass cup edge ' - - 10
Scratch mark on metal surface - - 3

'
...
Poor sticking label at edge , - - 2
Color stain on meta.I surface . - . 1
Slight a.ir bubble in glass cup - - 1
Total Found: 0 6 17
Allowed: 0 10 21

The folloWing field test included in workmanship check

Item Sample Size Pa.ss Samples Failed Samples
Hi-Voltage check 315 315 0
Grounding Continuity Test 315 315 0
Power consumption check 315 315 0
Function check 315 315 0

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 Report No. : H-XXXXX

IDefect Photos

11111111
0cm

defect-Crack line at glass cup-ma-1 defect-Crack line at glass cup-ma-2

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::::-E

,f.II\II\\\' Ii
III I I\
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ocro"\

defect-Crack line at glass cup-ma-3

defect-Crack line at glass cup-ma-4

defect-Obvious scratch mark on glass-ma-1

defect-Obvious scratch mark on glass-ma-2

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359
 defect-Dirty mark on glass cup edge-mi-1

defect-Dirty mark on glass cup edge-mi-4

2013/tl/25

defect-Scratchmark on metal surface-mi-1 defect-Scratch mark on metal surface-mi-2

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 defect-Color stain on metal surface-mi
N/A

defect-Slight air bubble in glass cup-mi

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 Report No. : H-XXXXX

3. Style, Color & Documentation Pending

Not
DESCRIPTION Conform Pending
Conform
The inspected samples were consistent with . . .
Product Specification X
LVD report X
Instruction manual and Document Verification . - -
Instruction manual in English or multi-language. The description in
English was verified. X

The components of inspected samples were compared with the provided

X
CDF.
CE certificate was provided by factory. X :·,
Client Comment
Markings & Instructions
The marking plate with the required marking was missing. X
Warning for placing the lamp (hot parts) missing .
Mains plug
Two of the dimensions of the plug deviated from the standard. X
Heating test:
handle to adjust the lamp: 106.2 •c
(limit: 60 °C) 1 I
X

Internal wiring:
One of the caps of the internal wiring was not fixed solidly. X

Provision for earthing:

X
The cable insulation showed traces of damage.
'
4. Field Test Pending
Not
Item Specification Sample Size Conform Pending
Conform
1 Internal check for workmanship 2 Samples X
2 Power on check for 4 hours 5 Samples X
3 Barcode readability check 5 Samples X
4 Product measurement 5 Samples X
5 Single unit package mea.surement 5 Samples X

6 Transportation Drop Test 1 Carton X

7 Dimension of carton 1 Carton X
8 Weight of carton kg) 1 Carton X
9 Quantity per carton check 1 Carton X

Power consumption check:

Specification Actual
230V MAX 40W 38.9-40.5W

Item Specification Actual

Barcode Label on carton 15x10cm 15.1x10cm of all
Dimension of product r.axr.8x3rcm 7.8xr.8x3r.5cm of all
Weight of product . 0.31,0.31,0.32,0.32,0.31kg
Dimension of gift box 10x10.2x40cm 1ox1Ox40cm of all

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 Reoort No. : H-XXXXX
Weight of gift box . 0.50,0.49,0.48,0.49,0.48kg
Dimension of Carton 32x22.5x42.5cm 33x22.5x43cm
Weight of carton 3.5kg 3.33kg

onform

xxxxx

S. lnline Checking & Recommendation

1) !semi-finished products were checked inline, the findings were as below:

Findings
Process Sampllng Size Defectives Number Problems
production line 32 Dirty mark on glass cupedge 2 .
Total 32 . 2 .

2) Recommendation:
. Improve internal inspection andpay more attention to those defects: Dir\y mark on glass cu edge
. Keep the production lines clean and tidy.
. Lubricate and maintain the production machines well to ensure it in a good condition.
Array and stock raw materials/semi-finished products/finished products in good order to avoid confusion
. and dama.ae.
. Identify thedefective products with markini:1/ labeling to avoid mixini:1with the conforming oroducts.
. To ensure the reworked andrepaired products beingre-inspected before release.
. Enhance the ability/skill/ awareness of inspectors,workers.

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 Re rt No. : H-XXXXX
Car out more training on operators who is re onsible for checking process.

7. Reference Note
1) Carton No. was not assigned yet.
2) Total 5 inspected cartons were sealed with sticker.
3) Manufacturer did not allow us to draw one production sample kept by office for reference.
4) The check item weight check conducted by using the testing appliance without calibration which was
provided by the factory.
5) Actually found three different glass cup types for product.(2 pieces per type on an export carton)
6) The column "carton number" on side mark was "1--2262" in this lot.
7) Upon arrival, only 6000pcs (1000cartons, 44.4%) products were finishedand packed into export carton, the
rest were on product line.

!s.Photos

xxxxx

xxxxx

production line-2 production line-3

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 xxxxx

product view

product view product view

Inspector: !653/949 Auditor:

End of Report

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