E Eng-Calculation

Shaft with one keyway

a
M

Shaft with one keyway

Values for calculation

Twisting moment

T 1050 Nm

Radius

r 25 mm

Dimension a

a 10 mm

Dimension b

b 10 mm

Length

L 150 mm

Modulus of rigidity

G 78000 MPa

Calculation
Coefficient C 1

C1 = 0.785

Coefficient C 2
 E Eng-Calculation
2 2

a a 10 10
C2 = −0.0848 + 0.1234 ⋅ − 0.0847 ⋅ ( ) = −0.0848 + 0.1234 ⋅ − 0.0847 ⋅ ( ) = −0.0461
b b 10 10

Coefficient C 3

2 2

a a 10 10
C3 = −0.4318 + 2.2 ⋅ + 0.7633 ⋅ ( ) = −0.4318 + 2.2 ⋅ + 0.7633 ⋅ ( ) = 2.532
b b 10 10

Coefficient C 4

2 2

a a 10 10
C4 = −0.078 + 2.0618 ⋅ − 0.5234 ⋅ ( ) = −0.078 + 2.0618 ⋅ − 0.5234 ⋅ ( ) = 1.46
b b 10 10

Coefficient C
2 3 2 3

b b b 10 10 10
C = C1 + C2 ⋅ + C3 ⋅ ( ) + C4 ⋅ ( ) = 0.785 − 0.0461 ⋅ + 2.532 ⋅ ( ) + 1.46 ⋅ ( )
r r r 25 25 25

= 1.265

Coefficient B 1

2 2

a a 10 10
B1 = 1.169 − 0.3168 ⋅ + 0.049 ⋅ ( ) = 1.169 − 0.3168 ⋅ + 0.049 ⋅ ( ) = 0.901
b b 10 10

Coefficient B 2

2 2

a a 10 10
B2 = 0.4349 − 1.5096 ⋅ + 0.8677 ⋅ ( ) = 0.4349 − 1.5096 ⋅ + 0.8677 ⋅ ( ) = −0.207
b b 10 10

Coefficient B 3

2 2

a a 10 10
B3 = −1.183 + 4.2764 ⋅ − 1.7024 ⋅ ( ) = −1.183 + 4.2764 ⋅ − 1.7024 ⋅ ( ) = 1.391
b b 10 10

Coefficient B 4

2 2

a a 10 10
B4 = 0.8812 − 0.2627 ⋅ − 0.1897 ⋅ ( ) = 0.8812 − 0.2627 ⋅ − 0.1897 ⋅ ( ) = 0.4288
b b 10 10

Coefficient B
2 3 2

b b b 10 10 10
B = B1 + B2 ⋅ + B3 ⋅ ( ) + B4 ⋅ ( ) = 0.901 − 0.207 ⋅ + 1.391 ⋅ ( ) + 0.4288 ⋅ ( )
r r r 25 25 25

= 1.068

Polar moment of inertia

 E Eng-Calculation
4 4 4
K = 2 ⋅ C ⋅ r = 2 ⋅ 1.265 ⋅ 25 = 988645mm

Angle of twist
3 3
T ⋅ 10 ⋅ L 1050 ⋅ 10 ⋅ 150
θ = = = 0.002042rad
K ⋅ G 988645 ⋅ 78000

Torsion stress at M
3 3
10 ⋅ T ⋅ B 10 ⋅ 1050 ⋅ 1.068
τmax−at−M = = = 71.8MPa
3 3
r 25

Requirements
b
0.2 ≤ ≤ 0.5 → 0.2 ≤ 0.4 ≤ 0.5
r

Does suit.

a
0.5 ≤ ≤ 1.5 → 0.5 ≤ 1 ≤ 1.5
b

Does suit.