E Eng-Calculation

Shaft with four splines

a
b

Shaft with four splines

Values for calculation

Twisting moment

T 1000 Nm

Radius

r 20 mm

Dimension a

a 10 mm

Dimension b

b 10 mm

Length

L 200 mm

Modulus of rigidity

G 78000 MPa

Calculation
Coefficient C 1

C1 = 0.785

Coefficient C 2
 E Eng-Calculation
2 2

a a 10 10
C2 = 0.0595 − 0.3397 ⋅ + 0.3239 ⋅ ( ) = 0.0595 − 0.3397 ⋅ + 0.3239 ⋅ ( ) = 0.0437
b b 10 10

Coefficient C 3

2 2

a a 10 10
C3 = −0.6008 + 3.1396 ⋅ − 2.0693 ⋅ ( ) = −0.6008 + 3.1396 ⋅ − 2.0693 ⋅ ( ) = 0.4695
b b 10 10

Coefficient C 4

2 2

a a 10 10
C4 = 1.0869 − 6.2451 ⋅ + 9.419 ⋅ ( ) = 1.0869 − 6.2451 ⋅ + 9.419 ⋅ ( ) = 4.261
b b 10 10

Coefficient C
2 3 2

b b b 10 10 10
C = C1 + C2 ⋅ + C3 ⋅ ( ) + C4 ⋅ ( ) = 0.785 + 0.0437 ⋅ + 0.4695 ⋅ ( ) + 4.261 ⋅ ( )
r r r 20 20 20

= 1.457

Coefficient B 1

B1 = 0.637

Coefficient B 2

2 2

a a 10 10
B2 = 0.0114 − 0.0789 ⋅ + 0.1767 ⋅ ( ) = 0.0114 − 0.0789 ⋅ + 0.1767 ⋅ ( ) = 0.1092
b b 10 10

Coefficient B 3

2 2

a a 10 10
B3 = −0.1207 + 1.0291 ⋅ − 2.3589 ⋅ ( ) = −0.1207 + 1.0291 ⋅ − 2.3589 ⋅ ( ) = −1.451
b b 10 10

Coefficient B 4

2 2

a a 10 10
B4 = 0.5132 − 3.43 ⋅ + 4.0226 ⋅ ( ) = 0.5132 − 3.43 ⋅ + 4.0226 ⋅ ( ) = 1.106
b b 10 10

Coefficient B
2 3 2

b b b 10 10 10
B = B1 + B2 ⋅ + B3 ⋅ ( ) + B4 ⋅ ( ) = 0.637 + 0.1092 ⋅ − 1.451 ⋅ ( ) + 1.106 ⋅ ( )
r r r 20 20 20

= 0.4668

Polar moment of inertia

4 4 4
K = 2 ⋅ C ⋅ r = 2 ⋅ 1.457 ⋅ 20 = 466312mm
 E Eng-Calculation
Angle of twist
3 3
T ⋅ 10 ⋅ L 1000 ⋅ 10 ⋅ 200
θ = = = 0.0055rad
K ⋅ G 466312 ⋅ 78000

Torsion stress at M
3 3
10 ⋅ T ⋅ B 10 ⋅ 1000 ⋅ 0.4668
τmax−at−M = = = 58.4MPa
3 3
r 20

Requirements
b
0 ≤ ≤ 0.5 → 0 ≤ 0.5 ≤ 0.5
r

Does suit.

a
0.2 ≤ ≤ 1 → 0.2 ≤ 1 ≤ 1
b

Does suit.