Retaining Wall Calculation 1.5m

Design Calculation for Retaining Wall - 1.
5 m height
0.45
0.70
VCC M15 Grade
1.40 Earth Filling
GL 0.88 0.27
0.40
0.100 0.45 0.60 0.100
0.30 VCC M15 Grade
1.05
1.25
Calculations:-
1. Check for stress at sill level:-
Permissible Flexural compressive stress = 3.750 Mpa
Permissible Tensile stress of concrete = 0.400 Mpa
Grade of concrete M15 (1:2:4)
Unit weight of back fill, γ = 18.00 KN/Sqm
Angle of repose of soil, Ø = 35
Angle of friction between soil and concrete, δ = 22.5
Angle of surcharge of back fill ,β = 0
Angle of internal wall slope, α = 90
Unit weight of PCC = 24 KN/Cum

Strees due to earth pressure:-
P = 0.5γh2Ka
Sin2(α - ø)
Ka =
Sin2 α x Sin (α - δ) (1 + K)2
α' = 90 - β
(batter width)
α' = tan-1
(batter height)
0.60
= tan-1
1.40
a = 23.20
α' = 90 - 23.20
α' = 66.80
Sin(ø + δ) x Sin(ø - β)
K =
Sin( α'- δ) x Sin(α'+ β)
Sin( 35.00 + 22.50) 35x Sin ( .00 - 0.00 )

K =
Sin( 66.80 - 22.50) 66x Sin ( .80 + 0.00 )
Sin ( 57.50 ) x Sin ( 35.00 )

K =
Sin ( 44.30 ) x Sin ( 66.80 )
0.843 x 0.574
K =
0.698 x 0.919
0.484
K =
0.641
K = 0.755
K = 0.869
Sin2 (66.80 + 35.00 )
Ka =
Sin2 66.80 x Sin ( 66.80 - 22.50) x (1 + 0.869 )2
Sin2 101.800
Ka =
Sin2 66.80 x Sin ( 44.30 ) x 3.493
0.958
Ka =
0.840 x 0.698 x 3.493
0.958
Ka =
2.048
Ka = 0.470
Kah = 0.470 x Cos (90 - α'+ δ)
= 0.470 x Cos (90 - 66.80 + 22.50 )
= 0.470 x Cos 45.70
= 0.470 x 0.698
= 0.328
Earth Pressure Originate at Sill 2
P= 0.50 x 18.00 x 1.40 x 0.328

= 5.786
Moment at sill level = 5.786 x 0.420 x 1.40
= 3.402 KNm
M ±3.402 x6
Stress at sill level ± = 2
Z 1 x 1.05
= ± 18.51
Stress at toe = +18.51 kN/Sqm
Stress at heel = -18.51 kN/Sqm

2. Stress due to self weight :-
Sl.
Description Weight L.A form toe Moment
No
1 0.45
0.45 x 1.40 x 22.00 13.86 = 0.230 3.190
2.00
2 1
0.50 x 0.60 x 1.40 x 22 9.24 x 0.60 + 0.45 = 0.650 6.010
3
3 2
0.50 x 0.60 x 1.40 x 18 7.56 x 0.60 + 0.45 = 0.850 6.430
3
∑W 30.660 ∑M 15.630
15.630
C.G from toe =
30.660
= 0.510
b 1.05
Eccentricity 'e' = - C.G = - 0.510
2 2
= 0.015
30.660 6 x 0.015
Stress = 1±
1.05 1.05
Stress at toe side = 31.70 kN/Sqm
Stress at heel side = 26.70 kN/Sqm
Stress due to live load surcharge :-
Intensity pressure = Kah xγxh
= 0.328 18.00x 1.20
= 7.08 kN
Horizental force = 7.08 x 1.40
= 9.92 kNm
Moment due to this force = 9.92 x 1.40 /2 = 6.943

M = ±6.943 x6
Stress at sill level ± 2
Z 1 x 1.05
= ± 37.785
Stress due to live load

= +37.79 kN/Sqm
surcharge at soil on toe side

= -37.79 kN/Sqm
surcharge at soil on heel side
Summary of stress at sill level :-
Sl.
Stress due to Toe side Heel Side
No
1 Earth Pressure 18.514 -18.514
2 Self weight 31.700 26.700
3 Live load Surcharge 37.785 -37.785
87.999 -29.599
The total stress at toe side is maximum which is less than 0.4 x 1.25
= 0.5Mpa (or) 50 t/Sqm Hence the section is safe at sill
Check at foundation level :-
Stresses due to active earth pressure
Angle of internal wall slope, α = 90
Angle of repose of soil, Ø = 35
Angle of friction between soil and concrete, δ = 35
Angle of surcharge of back fill ,β = 0

Sin(ø + δ) x Sin(ø - β)
K =
Sin( α- δ) x Sin(α+ β)
Sin( 35.00 + 35.00) 35x Sin ( .00 - 0.00 )

K =
Sin( 90.00 - 35.00) 90x Sin ( .00 + 0.00 )
Sin(70.00) x Sin ( 35.00 )

K =
Sin(55.00) x Sin ( 90.00 )
0.940 x 0.574
K =
0.819 x 1.000
0.540
K =
0.819
K = 0.659
K = 0.812
Sin2 ( 90.00 + 35.00 )

Ka1 =
Sin2 90.00 x Sin ( 90.00 - 35.00) x (1 + 0.812 )2
Sin2 125.000
Ka1 =
Sin2 90.00 x Sin ( 55.00 ) x 3.283
0.671
Ka1 =
1.000 x 0.819 x 3.283
0.671
Ka1 =
2.689
Ka = 0.250
Kah = 0.250 x Cos (δ)
= 0.250 x Cos 35.00
= 0.250 x 0.819
= 0.205
Intensity pressure= Kah x γxh
= 0.205 x 18.00 x 1.70
= 6.273 kN
Horizental force = 6.273 x 1.70 x 1/2
= 5.332 kNm
Moment due to
= 5.332 x 0.420 x 1.700
= 5.332 x 0.420 x 1.700
this force
= 3.807 kNm
M ±3.807 x6
Stress at sill level ± = 2
Z 1 x 1.25
= ± 14.619
Stress due to the earth

= +14.619 kN/Sqm
pressure at soil on toe side
Stress due to the earth

= - 14.619 kN/Sqm
pressure at soil on heel side
Sl.
Description Weight L.A form toe Moment
No
1 0.45
0.45 x 1.40 x 22.00 13.86 0.15 + = 0.380 5.267
2.00
2 1
0.50 x 1.40 x 0.60 x 22 9.240 0.15 + 0.45 + x 0.60 = 0.800 7.392
3
3 2
0.50 x 1.40 x 0.60 x 18 7.560 0.15 + 0.45 + x 0.60 = 1.000 7.560
3
4 1.25
0.30 x 1.25 x 22.00 8.250 = 0.630 5.198
2
5 0.15
0.15 x 1.40 x 18.00 3.780 0.15 + 0.45 + 0.60 x = 1.280 4.838
2
∑W 42.690 ∑M 30.255
30.255
C.G from toe =
42.690
= 0.709
b 1.25
Eccentricity 'e' = - C.G = - 0.709
2 2
= -0.084
42.690 6 -x 0.084
Stress = 1±
1.25 1.25
Stress at toe side = 20.382 kN/Sqm
Stress at heel side = 47.922 kN/Sqm
Stress due to live load surcharge :-
Intensity pressure = Kah xγxh
= 0.205 18.00x 1.20
= 4.428 kN
Horizental force = 4.428 x 1.70
= 7.528 kNm
Moment due to this force = 7.53 x 1.70 /2 = 6.399
M = ±6.399 x6
Stress due to
± 2
this moment
Z 1 x 1.25
= ± 24.572

= +24.57 kN/Sqm
surcharge at soil on toe side
= -24.57 kN/Sqm
surcharge at soil on heel side
Summary of stress at foundation level :-
Sl.
Stress due to Toe side Heel Side
No
1 Earth Pressure 14.619 -14.619
2 Self weight 20.382 47.922
3 Live load Surcharge 24.572 -24.572
59.573 8.731
No tension developed at foundation level. The max. strees developed at foundation level
= 68.304 kN/Sqm <165kN/Sqm SBC Hence safe
Check for over turning :-
Over turning Moment = 3.807 + 6.399
= 10.206 tm
Retaining Moment = 30.255 tm
30.255
Factor of Safety =
10.206
= 2.960 >2 Hence safe
Check for Sliding :-

Summary of sliding forces
Active earth pressure = 5.332 kN/Sqm
Live load Surcharge = 7.528 kN/Sqm
Passive earth pressure = 0.000 kN/Sqm
Net sliding force = 12.860 kN/Sqm
Coefficient of friction between

= 0.50
masonry
Force against Sliding = 0.50 x 42.690
= 21.350 t
Sliding force = 12.860 t
21.350
Factor of Safety =
12.860
= 1.660 > 1.50 Hence safe

Name of Sub Work: Reconstruction of Box culvert (1mx1m) at km 6/8 of
Kadambur-Puliyampatti-Deivaseyalpuram Road
Estimate Amount: Rs. 509302
ABSTRACT ESTIMATE
Qty Unit Item Description Rate Unit Amount
1 Dismantling of Random Rubble Masonry in

Cement Mortar including sorting the
dismantled materials and disposal off including
all labour charges etc., complete.
3.25 Cum 146.80 Cum 477.10

2 Earthwork excavation in all classes of soil
except hard rock requiring blasting and
depositing on bank with all leads and lifts as
per SS20B including cost of all labour
materials, tools, equipments and all incidental
charges and sheeting, shoring and bricking and
their subsequent removal, removal of all logs,
stumps and other deleterious matter and
obstructions, trimming of bottom of excavation
back filling, clearing up the site and disposal of
all surplus materials etc. complete as per
standard specification for FOUNDATION OF
Body walls
15.84 Cum 127.20 Cum 2014.85

3 Vibrated Cement Concrete M20(Nominal Mix
1:1.5:3) using 40mm ISS HBG size hard broken
granite graded metal including cost and
conveyance of all materials to site, but
excluding cost and fabrication of steel but
including cost and labour charges for form
work and centering, labour charges, for laying
compacting finishing and curing including all
incidental charges etc., complete as per
standard specifications for Foundation
7.92 Cum 5138.91 Cum 40700.17

4 Vibrated Cement Concrete M20 (Nominal Mix
standard specifications for Box Culvert Base
Slab
5.76 Cum 5305.11 Cum 30557.43

standard specifications for Box Side Wall
7.20 Cum 8807.86 Cum 63416.59

6 Vibrated Cement Concrete M25 Design mix
including cost and conveyance of all materials
to site, but excluding cost and fabrication of
steel but including cost and labour charges for
form work and centering, labour charges, for
laying compacting finishing and curing
including all incidental charges etc., complete
as per standard specifications for Deck Slab
6.97 Cum 8822.20 Cum 61490.73

standard specifications for Parapet
0.72 Cum 7867.92 Cum 5664.90

8 Supply and fabrication of Steel Grade Fe-500
steel Grade S.240 required for all RCC items of
works involved in the schedule including cost
of steel at site fabrication, labour charges for
cleaning the rods straightening, cutting,
bending, tying grills, and placing the
reinforcement in position as specified in the
drawings, including cost of binding wire,
provision of spacer bars, cover blocks and all
other incidental charges etc., complete as per
standard specification
2.411 MT 66394.82 MT 160077.91

9 Stone dust filling including cost and
conveyance of stone dust to work site including
labour charges for filling in layers as specified
by the departmental officers including watering
with all leads foe water including labour
charges for compacting,tamping and ramming
under optimum moisture to obtain the
maximun density and all other incidential
charges etc., complete as per standard
specification
11.52 Cum 129.32 Cum 1489.77

10
Earthwork excavation in all classes of soil

standard specification for Body walls
extentions
17.50 Cum 127.20 Cum 2226.00

11
Vibrated Cement Concrete of Grade M15

(Nominal Mix 1:2:4) using 40mm ISS HBG
graded metal including cost and conveyance of
all materials to site and cost of cement at site
including cost of formwork, soft water, labour
charges for mixing, transporting,laying and
curing concrete, working at depths, Tools and
Plants and incidental Charges such as
maintaining of protective bund, cofferdams,
shoring, strutting etc.,complete as per relevant
standard specification for Foundation (below
sill).
15.21 Cum 4649.24 Cum 70734.88

12
Vibrated Cement Concrete of Grade M15

(Nominal Mix 1:2:4) using 40mm ISS HBG
graded metal including cost and conveyance of
all materials to site and cost of cement at site
including cost of formwork, soft water, labour
charges for mixing, transporting,laying and
curing concrete, working at depths, Tools and
Plants and incidental Charges such as
maintaining of protective bund, cofferdams,
shoring, strutting etc.,complete as per relevant
standard specification for Above Sill Level body
wall.
13.29 Cum 5052.81 Cum 67130.20

13
Construction of embankment with approved
material obtained from side earth deposited
including cost and conveyance and labour for
spreading in layers and compacted to meet
requirements of table 300-2 as per MORT & H
specification
9.70 Cum 20.27 Cum 196.62

14 Earthwork excavation in all classes of soil
standard specification for Rever Training Work
54.00 Cum 57.86 cum 3124.44
509302
Name of Sub Work: Reconstruction of Box culvert (1mx1m) at km 6/8 of Kadambur-
Puliyampatti-Deivaseyalpuram Road
S.
Description No L B D QTY
No
1
Dismantling of Random Rubble Masonry in Cement Mortar including sorting the

dismantled materials and disposal off including all labour charges etc., complete.
Bodywall 1 x 2 3.00 0.50 0.75 2.25
Parapet 1 x 2 2.00 0.50 0.50 1.00
Total 3.25 Cum
2
Earthwork excavation in all classes of soil except hard rock requiring blasting and
depositing on bank with all leads and lifts as per SS20B including cost of all labour
materials, tools, equipments and all incidental charges and sheeting, shoring and
bricking and their subsequent removal, removal of all logs, stumps and other
deleterious matter and obstructions, trimming of bottom of excavation back filling,
clearing up the site and disposal of all surplus materials etc. complete as per
standard specification for FOUNDATION OF Body walls
For Box Portion 1 x 1 12.00 2.20 0.60 15.84 Cum
3
Vibrated Cement Concrete M20(Nominal Mix 1:1.5:3) using 40mm ISS HBG size
hard broken granite graded metal including cost and conveyance of all materials to
site, but excluding cost and fabrication of steel but including cost and labour charges
for form work and centering, labour charges, for laying compacting finishing and
curing including all incidental charges etc., complete as per standard specifications
for Foundation
Below base slab 1 x 1 12.00 2.20 0.30 7.92 Cum
4
Vibrated Cement Concrete M20 (Nominal Mix 1:1.5:3) using 40mm ISS HBG size
for Box Culvert Base Slab
Base Slab 1 x 1 12.00 1.60 0.30 5.76 Cum

5
for Box Side Wall
Side walls 1 x 2 12.00 0.30 1.00 7.20 Cum
Vibrated Cement Concrete M25 Design mix including cost and conveyance of all
materials to site, but excluding cost and fabrication of steel but including cost and
6 labour charges for form work and centering, labour charges, for laying compacting
finishing and curing including all incidental charges etc., complete as per standard
specifications for Deck Slab
Deck Slab 1 x 1 12.00 1.60 0.30 5.76

(0.125)/2
Add for Camber 1 x 2 6.00 1.60 0.063 1.21
Total 6.97 Cum
7
for Parapet
Parapet over Box 1 x 2 1.60 0.45 0.50 0.72 Cum
Supply and fabrication of Steel Grade Fe-500 steel Grade S.240 required for all RCC
items of works involved in the schedule including cost of steel at site fabrication,
labour charges for cleaning the rods straightening, cutting, bending, tying grills, and
8
placing the reinforcement in position as specified in the drawings, including cost of
binding wire, provision of spacer bars, cover blocks and all other incidental charges
etc., complete as per standard specification
For single Box culverts 2.411 MT

Stone dust filling including cost and conveyance of stone dust to work site including
labour charges for filling in layers as specified by the departmental officers including
9 watering with all leads foe water including labour charges for compacting,tamping
and ramming under optimum moisture to obtain the maximun density and all other
incidential charges etc., complete as per standard specification
1 x 2 12.00 0.30 1.60 11.52 Cum
10
Earthwork excavation in all classes of soil except hard rock requiring blasting
and depositing on bank with all leads and lifts as per SS20B including cost of
all labour materials, tools, equipments and all incidental charges and sheeting,
shoring and bricking and their subsequent removal, removal of all logs,
stumps and other deleterious matter and obstructions, trimming of bottom of
excavation back filling, clearing up the site and disposal of all surplus
materials etc. complete as per standard specification for Body walls extentions
Body wall extentions 1 x 4 5.00 0.70 1.25 17.50 Cum

11
Vibrated Cement Concrete of Grade M15 (Nominal Mix 1:2:4) using 40mm ISS
HBG graded metal including cost and conveyance of all materials to site and
cost of cement at site including cost of formwork, soft water, labour charges for
mixing, transporting,laying and curing concrete, working at depths, Tools and
Plants and incidental Charges such as maintaining of protective bund,
cofferdams, shoring, strutting etc.,complete as per relevant standard
specification for Foundation (below sill).
Body wall extentions footing 1 x 4 5.00 0.30 1.25 7.50

Body wall extentions below sill 1 x 4 5.00 0.96 0.40 7.71
15.21 Cum
12
Vibrated Cement Concrete of Grade M15 (Nominal Mix 1:2:4) using 40mm ISS
HBG graded metal including cost and conveyance of all materials to site and
cost of cement at site including cost of formwork, soft water, labour charges for
mixing, transporting,laying and curing concrete, working at depths, Tools and
Plants and incidental Charges such as maintaining of protective bund,
cofferdams, shoring, strutting etc.,complete as per relevant standard
specification for Above Sill Level body wall.
Above sill 1x 4 5.00 0.66 1.00 13.29 Cum

13
Construction of embankment with approved material obtained from side earth
deposited including cost and conveyance and labour for spreading in layers
and compacted to meet requirements of table 300-2 as per MORT & H
specification
(0.7+0.27)/
2
1x 4 5.00 0.49 1.00 9.7 Cum
14
Earthwork excavation in all classes of soil except hard rock requiring blasting
and depositing on bank with all leads and lifts as per SS20B including cost of
all labour materials, tools, equipments and all incidental charges and sheeting,
shoring and bricking and their subsequent removal, removal of all logs,
stumps and other deleterious matter and obstructions, trimming of bottom of
excavation back filling, clearing up the site and disposal of all surplus
materials etc. complete as per standard specification for Rever Training Work
1x 2 30.00 3.00 0.3 54.00 Cum

Centering area calculation
Bottom slab, Top slab & side wall
foundation Slab 1 x 2 12.00 0.30 7.200
1 x 2 2.20 0.30 1.320
8.520
8.520 1.08
7.920 Sqm/cum
Bottom Slab 1 x 2 12.00 0.30 7.200
1 x 2 1.60 0.30 0.960
8.160
8.160 1.42
5.760 Sqm/cum
Side wall outer side 1 x 2 12.00 1.00 24.000
Inner side 1 x 2 12.00 1.00 24.000
48.000
48.000 6.67
7.200 Sqm/cum
Deck Slab 1 x 2 12.00 0.30 7.200
1 x 2 1.60 0.30 0.960
top slab Bottom 1 x 1 12.00 1.00 12.000

20.160
20.160 3.50
5.760 Sqm/cum
Parapet 2 x 2 1.60 0.50 3.200

2 x 2 0.45 0.50 0.900
4.100
4.100 5.69
0.72 Sqm/cum
Construction of Body wall extention 6/8
Centering Area
Nos Length Breadh Quantity
Below sill level
Body wall sides 1 x 1 5.00 0.4 2.00

Body wall slope 1 x 1 5.00 0.43 2.15
Body wall ends 1 x 2 0.96 0.4 0.77
4.92 sqm
Concrete quantity = 15.43
Centering Area = 0.32
Above sill level

Body wall sides 1 x 1 5.00 1 5.00
Body wal slope 1 x 1 5.00 1.1 5.50 sqm
Body wall ends 2 x 1 0.66 1 1.33
11.83
Concrete quantity = 13.29
Centering Area = 0.89
Assistant Divisional Engineer Assistant Engineer

National Highways National Highways
Tirunelveli Kovilpatti
Length of culvert 12.00
Parapet Width 0.45
Parapet wall 0.50
Top slab RCC M25

0.3
Side wall M25

0.30 1.00 0.30
1.00 1.60
Side wall M25
Sill Level
0.3 Bottom slab RCC M25 0.300 0.3
0.60
Base Concrete M20 ` 0.30
2.20
Name of work :
Size of Box 1.00 x 1.00 Length of Body wall 12.00 cover 0.04
Thickness
Thickness of of Side
Base Slab 0.30 Wall 0.30
Thickness of top
Slab 0.3 Spacing 0.125
Dia of Total
Sl. spacing Length of unit weight Total weight
Type of rod rod No.of rods length of
no (mm) rod (m) of rod (kg) (kg)
(mm) rod(m) Shape of rod
Top Slab
1 Top Rod 12 125 1 x 96 1.67 160.32 0.89 142.51 0.075
2 Bottom Rod 16 125 1 x 96 1.67 160.32 1.58 253.35 0.075
Distributor 12 125 2 x 13 11.92 309.92 0.89 275.48

3
Side Distributor 12 125 1 x 2 11.92 23.84 0.89 21.19
3
692.53
Bottom Slab
1 Top Rod 12 125 1 x 96 1.67 160.32 0.89 142.51
2 Bottom Rod 16 125 1 x 96 1.67 160.32 1.58 253.35
309.92 0.89 275.48

3 Distributor 12 125 2 x 13 11.92
Side Distributor 12 125 1 x 2 11.92 23.84 0.89 21.19
3
692.53
Box body wall
0.60
1 out side steel 12 125 1 x 96 2.72 261.12 0.89 232.11
Inner Side Steel 12 125 1 x 96 1.74 167.04 0.89 148.48
2 stirupps 10 125 2 x 9 11.92 214.56 0.62 132.44
For one body wall 513.03
For two body walls 1026.06
Total 2411.12
2.411 MT
Assistant Divisional Engineer (NH) Assistant Engineer (NH)

Name of Sub Work: Reconstruction of Box culvert (1mx1m) at km 6/8 of Kadambur-Puliyampatti-
Deivaseyalpuram Road
ROAD METAL RATE-2017-18

Lead Stacking /
Cost of Conveyance
Reach Name of Quarry Kind of metal in Storage Total
material Charges
KM charges
Cement 257.53 5797.30
Steel upto 16mm dia 46390.30
Steel above 16 mm dia 46390.30
Crushed Stone sand 25 777.00 213.95 - 990.95
Qry at km 12/2 (M Sand)
of Kayathar-
Kalugumalai Crushed Stone sand
road 25 777.00 213.95 990.95
(M Sand)
40 mm ISS 25 929.00 213.95 - 1142.95

25 mm ISS 25 799.00 213.95 - 1012.95
20 mm ISS 25 1293.00 213.95 - 1506.95
12 mm ISS 25 1200.00 213.95 - 1413.95
10 mm ISS 25 883.00 213.95 - 1096.95
6 mm ISS 25 598.00 213.95 - 811.95
90mm IRC 25 402.00 213.95 - 615.95
75mm IRC 25 448.00 213.95 - 661.95
63mm IRC 25 581.00 213.95 - 794.95
53mm IRC 25 706.00 213.95 - 919.95
25 948.00 213.95 - 1161.95
Qry at km 12/2 46.50mm IRC
of Kayathar- 45mm IRC 25 948.00 213.95 - 1161.95
Kalugumalai 37.50mm IRC 25 968.00 213.95 - 1181.95
road
26.50mm IRC 25 914.00 213.95 - 1127.95
25mm IRC 25 914.00 213.95 - 1127.95
22.4mm IRC 25 1327.00 213.95 - 1540.95
13.2 mm IRC 25 1231.00 213.95 - 1444.95
11.2 mm IRC 25 835.00 213.95 - 1048.95
6.70 mm IRC 25 620.00 213.95 - 833.95
6.00 mm IRC 25 620.00 213.95 - 833.95
5.60 mm IRC 25 620.00 213.95 - 833.95
4.75 mm IRC 25 548.00 213.95 - 761.95
2.36mm IRC&Below 25 548.00 213.95 - 761.95
Quarry Dust 25 114.00 140.00 - 254.00
7/2 of this road Well Gravel 1 154.00 9.62 - 163.62
Crushed Stone Sand Qry at km 12/2 of Kayathar-Kalugumalai road
Metal Qry at km 12/2 of Kayathar-Kalugumalai road
Gravel 7/2 of this road
COST OF MATERIALS
Kinds of lead Cost of Convey Convey Convey

SL.No Name of quarry Total Per
materials in Km materials ance ance ance
Qry at km 12/2
40mm ISS
1 of Kayathar- 25 929.00 96.20 82.30 35.45 1142.95 1Cum
metal
Kalugumalai road
Qry at km 12/2
20mm ISS
2 of Kayathar- 25 1293.00 96.20 82.30 35.45 1506.95 1Cum
metal
Kalugumalai road
Qry at km 12/2
Crushed
3 of Kayathar- 25 777.00 96.20 82.30 35.45 990.95 1Cum
stone sand
Kalugumalai road
4 side pit well Gravel 1 154.00 9.62 163.62 1Cum
5 Local Cement - 5797.30 1Cum

DATA
Qty Unit Item Description Rate Unit Amount
CEMENT
Cost of cement as per PWD schedule of rate including loading &
unloading and all taxes etc., 0.00
Cement cost per MT 5797.30
STEEL
Cost of Steel as per PWD schedule of rate including loading & unloading
and all taxes etc., 0.00
Steel cost per MT 46390.30
CEMENT MORTAR FOR 1:1.2
1 Cu.m Crushed Stone sand (M Sand) 990.95 Cu.m 990.95

0.93 M.T. Cement 5797.30 M.T. 5391.49
TOTAL PER Cu.m Rs. 6382.44
CEMENT MORTAR 1:2 using 40mm metal

0.72 M.T. Cement 5797.30 M.T. 4174.06
-0.067 MT Deduct 30kg for 40mm size metal 5797.30 M.T. -388.42
CEMENT MORTAR 1:1.5 using 40mm metal

0.76 M.T. Cement 5797.30 M.T. 4405.95
-0.067 MT Deduct 30kg for 40mm size metal 5797.30 M.T. -388.42
Vibrated Cement Concrete 1:2:4 M 15 nominal mix using 40mm metal

9.00 Cu.m Cost of 40mm ISS metal 1142.95 Cu.m 10286.55
4.50 Cu.m Cost of C.M. 1:2 4776.59 " 21494.66
1.80 Nos. Mason II Class 508.00 No. 914.40
17.70 " Mazdoor I Class 355.00 No. 6283.50
14.10 " Mazdoor II Class 320.00 " 4512.00
10 Cu.m Vibration Charges 39.7 Cu.m 397.00
TOTAL PER 10 Cu.m Rs. 43888.11
Vibrated Cement Concrete 1:1.5:3 M 20 nominal mix using 40mm metal
4.50 Cu.m Cost of C.M. 1:1.5 5008.48 " 22538.16
14.10 " Mazdoor II Class 320.00 " 4512.00
10 Cu.m Vibration Charges 53.50 Cu.m 535.00
Vibrated Reinforced cement concrete for M25

2.70 " Cost of 12mm ISS metal 1413.95 " 3817.67
4.50 " Cost of C.M. 1:1.2 6382.44 " 28720.98
35.30 Mazdoor II Class 320.00 No. 11296.00
10 Vibration Charges 53.5 Cu.m 535.00
1 Dismantling of existing distressed structure including T&P and

scaffolding wherever necessary, sorting the dismantled
materials, disposal of unserviceable material and stacking
carefully the serviceable materials with all lead and lift without
causing any detrimental effects taking all necessary safety
precautions and traffic damaged pipe culvert
1 Cu.m As per SI. No. 34-Item No. 37 146.80 Cu.m 146.80

TOTAL Rs. 146.80
Rate per cum 146.80
2 Earthwork excavation in all classes of soil except hard rock
requiring blasting and depositing on bank with all leads and
lifts as per SS20B including cost of all labour materials, tools,
equipments and all incidental charges and sheeting, shoring
and bricking and their subsequent removal, removal of all logs,
stumps and other deleterious matter and obstructions,
trimming of bottom of excavation back filling, clearing up the
site and disposal of all surplus materials etc. complete as per
standard specification for FOUNDATION OF Body walls
1 Cu.m As per SI. No. 61 63.60 Cu.m 63.60

add 100% Rs. 63.60
Rate per cum 127.20
3 Vibrated Cement Concrete M20 (Nominal Mix 1:2:4) using
40mm ISS HBG size hard broken granite graded metal
including cost and conveyance of all materials to site, but
excluding cost and fabrication of steel but including cost and
labour charges for form work and centering, labour charges,
for laying compacting finishing and curing including all
incidental charges etc., complete as per standard specifications
for Foundation
1 Cum Cost of VCC M 20 4506.96 Cum. 4506.96

1.08 Sqm Formwork and Centering 488.84 Cum. 527.95
Soft water for Curing Concrete Cum. 20.00
Hire charges for T&P Cum. 84.00
TOTAL 5138.91
Rate per cum 5138.91
4 Vibrated Cement Concrete M20 (Nominal Mix 1:1.5:3) using
for Box Culvert Base Slab

TOTAL 5305.11

for Box Side Wall

TOTAL 8807.86
6 Vibrated Cement Concrete M25 Design mix including cost and
conveyance of all materials to site, but excluding cost and
fabrication of steel but including cost and labour charges for
form work and centering, labour charges, for laying compacting
finishing and curing including all incidental charges etc.,
complete as per standard specifications for Deck Slab

TOTAL 8822.20
for Parapet

TOTAL 7867.92
8 Supply and fabrication of Steel Grade Fe-500 steel Grade S.240
required for all RCC items of works involved in the schedule
including cost of steel at site fabrication, labour charges for
cleaning the rods straightening, cutting, bending, tying grills,
and placing the reinforcement in position as specified in the
drawings, including cost of binding wire, provision of spacer
bars, cover blocks and all other incidental charges etc.,
complete as per standard specification
1 MT Cost of Steel 46390.30 MT 46390.30
for wastage, overlap, couppling

welded jts, spacer bars, stays and
0.05 MT annealed wires 46390.30 MT 2319.52
0.01 MT Binding wire 43000.00 MT 430.00
35 Nos Fitter Ist for fabrication 493.00 17255.00
TOTAL 66394.82
DATA
Quantitty Desicrption Rate Per Amount
Cement mortar 1:2 :-
653 Kg Cost of Cement 5797.30 MT 3785.64
1 Cum Cost of Crushed stone sand 990.95 Cum 990.95
Rate / 1Cum = 4776.59
Cement mortar 1:3 :-
432 Kg Cost of Cement 5797.30 MT 2504.43
1 Cum Cost of Crushed stone sand 990.95 Cum 990.95
Rate / 1Cum = 3495.38
Vibrated cement concrete 1:2:4 mix using 40mm ISS metal
9.00 Cum Cost of 40 mm ISS metal 1142.95 Cum 10286.55
4.50 Cum Cost of Cement mortar 1:2 4776.59 Cum 21494.66
1.80 Nos Mason II Class 508.00 Each 914.40
17.70 Nos Mazdoor I Class 355.00 Each 6283.50
14.10 Nos Mazdoor II Class 320.00 Each 4512.00
10.00 Cum Vibration charges 39.70 Cum 397.00
Rate / 10m3 = 43888.11
Rate / 1Cum = 4388.81

1. Eathwork excavation in all classes of soils except hard rock
asper SS20B for foundation.
1.00 Cum As Per S.I,No.62 63.60 Cum 63.60
1.00 Cum Add 100% 63.60 " 63.60
Rate / 1Cum = 127.20
2.Providing quarry dust including cost and conveyance etc.,

complete for foundation.
1.00 Cum Cost of stone dust 114.00 Cum 114.00
1.00 Cum Lead 1 KM 9.16 " 9.16
1.00 Cum Filling charges 6.16 " 6.16

Rate / 1Cum = 129.32
2. Vibrated cement concrete 1:2:4 mix using 40mm ISS HBG

metal for Below sill level
1 Cum Vibrated C.C. 1:2:4 mix 4388.81 Cum 4388.81
0.32 sqm Form work and centering 488.84 / sqm 156.43

1 Cum Curing concrete … LS … 20.00
1 cum Tools and plants … LS … 84.00
Rate / 1Cum = 4649.24
3. Vibrated cement concrete 1:2:4 mix using 40mm ISS HBG

metal for Above sill level
1 Cum Vibrated C.C. 1:2:4 mix 4388.81 Cum 4388.81
0.89 sqm Form work and centering 629.22 / sqm 560.00
1 Cum Curing concrete … LS … 20.00
1 cum Tools and plants … LS … 84.00

Rate / 1Cum = 5052.81
Assistant Divisional Engineer Assistant Engineer

National Highways National Highways
1(A) DATA FOR CENTERING WORKS
Steel centering for sides and soffits including supports and strutting upto3.00m height
for plane surface such as RCC slab, rectangular beams, T or L beams lintel blocks,
staircase waist and landing slab , landing beams,canopy etc, with all cross bracings
using mild steel sheets of size 90cmx60cmx10 gauge stiffened with welded mildsteel
angles of size 25x25x6mm for boarding laid over silver oak (country wood) joists of
size 10cm x 6.50 cum (spaced at about 90 cm c/c) and supported by casurina props of
10 - 13 cm dia (spaced at 75 cm c/c) complete.
Sub-Data- (1)
cost of M.S sheets and angels for each set
weight of M.S sheet: 90cmx60cmx100
24.92 Kq/sq.m
=3.175x7850/1000
=0.900mx0.600mx24.924 13.46 Kq/sq.m
Weight of MS Angle of size 25x25x3mm
=3.60m x 1.10kg/m 3.96
13.46 kg Cost of M.S sheets 36.83 kg. 495.73
3.96 kg Cost of Angleof size 25x25x3mm 36.83 kg. 145.85
Sundries 0.42
TOTAL 642.00
Sub-Data- (2)
Cost of M.S angles and Anglesand Silver oak
country wood joists 1cmx6.5cmat about 90 cm 10.00 sq.m
centre to centre etc;
19 Nos. Cost of M.S angles and Sheet [A] 642.00 Each 12198.00
Total [B] 12198.00
Cost for single use 12198.00 /40 304.95
Silver oak country wood joists 1cmx6.5cm at
0.12 cum 16855.90 Cu.m 2022.71
about 90 cm centre to centre etc
Casurina props 10cmx13cm at 7.5cm centre to
98.50 rm 24.02 1rm 2365.97
centre (0.90m)
Total 4388.68
Total [c]
(adopting 40 uses for steel sheets and angles and 5 uses for silver oak
joists and casurina props)
cost of steel sheets and angles

B/40 =Rs.12,198.00/40 304.95
Cost of Silver oak joists casurina props
D = C/5 = Rs.4,388.68/5 877.74
Add For Silver Planks LS 11.20
1193.89
For 1 use 2022.71 /5 404.54
MAIN DATA
1 use cost of M.S sheels and angles cost 304.95 304.95
cost of sliver oak joists size (10x5cm) at 90 cm

1 use 877.74 877.74
centre - 1 use
Total 1182.69
3.80 Nos. Carpenter 1st class Rs.504.73 Each 1917.97

5.40 Nos. Mazdoor 1st class Rs.355.00 Each 1917.00
1.00 Nos. Fitter 2nd class Rs.425.19 Each 425.19
Add for periodical clearance and painting of M.S
LS 50.00
sheet and angles for wedges, nails etc.,
Sundries 0.20
Total for 10 Sqm 5493.05
Rate Per 1 sq.m [a] 549.31
Below Sill
Sub - Data for Scaffolding works using
Causurina props
Casurina props 10cmx13cm at 7.5cm centre to

1.00 use centre (0.90m)
D = C/5 = Rs.2,365.97/5 Rs.473.19
0.30 Nos. Carpenter 1st class Rs.504.73 Each Rs.151.42
0.30 Nos. Mazdoor 1st class Rs.355.00 Each Rs.106.50
Rate per 10 sqm 731.11
Rate per 1sqm 73.11
Main Data
1.00 sq.m Form Work and Centering Charges Rs.549.31 sq.m 549.31
Deduct for scaffolding charges -73.11
Therefore rate Per 1 sq.m 476.20

Centering for Vertical Surfaces
1.00 sq.m Centering rate Rs.549.31 sq.m 549.31
10% Extra for Vertical surface Rs.54.93 sq.m 54.93
L.S Sundries L.S 0.57
Total 604.81
Rs. 604.81
Centering for Deck Slab
20% Extra Rs.109.86 sq.m 109.86
Total 659.43
Centering for Capping Beam, Bed Block cum dirt walls
50% Extra for Vertical surface Rs.274.66 sq.m 274.66
L.S Sundries L.S
Total 823.97
Bar Bending Schedule OF Box Culvert
B = 1.00 m H = 1.00 m L = 10.00 m 10000
Cover = 40 mm
Wall Thickness 0.30 m
a b e
g
c
H j
B
h i c
f L
Out side wall Top slab

Bottom slab
Length Concrete Wt/ mtr

Bar Shape Space No. of Total weight
Part mark of Bar
Bar Dia
mm
of bars Row Length
bars
of bars
(Kg)
(m) (mm) (Kg)
Top slab 1
Top steel a 12 mm f @ 125 mm c/c 1.67 1 9.92 79 0.89 117.42
Bottom steel b 16 mm f @ 125 mm c/c 1.67 1 9.92 79 1.58 208.45
Distribution j 12 mm f @ 125 mm c/c 9.92 2 1.52 24 0.89 211.89
Thickness T = 300 mm Clear Length 1000 mm Total Length 1600 mm
Bottom slab 1
Top steel h 12 mm f @ 125 mm c/c 1.67 1 9.92 79 0.89 117.42
Bottom steel i 12 mm f @ 125 mm c/c 1.67 1 9.92 79 0.89 117.42
Thickness T = 300 mm Clear Length 1000 mm Total Length 1600 mm
Out side wall 1

Out side steel c 12 mm f @ 125 mm c/c 2.72 1 9.92 79 0.89 191.24
In side steel d 12 mm f @ 125 mm c/c 1.90 1 9.92 79 0.89 133.59
Thickness T = 300 mm Clear Height 1000 mm Total Height 1600 mm
Top Corner 2 e 12 mm f @ 125 mm c/c 1.60 2 9.92 79 0.89 224.99

Bottom Corner 2 f 12 mm f @ 125 mm c/c 1.60 2 9.92 79 0.89 224.99
Hunch 2 g 12 mm f @ 125 mm c/c 1.29 2 9.92 79 0.89 181.40
Hunch 2 g 12 mm f @ 125 mm c/c 1.33 2 9.92 79 0.89 187.02
Total steel Required 2735.07 Kg

2.74 Tons
DATA FOR CENTERING WORKS
Steel centering for sides and soffits including supports and strutting upto 3.00 M height for
plain surface such as RCC slab, rectangular beams,tee or ELL beams
lintels,bedlocks,staircase,waist and landing slab,landing beams,canopy etc; with all cross
bracibngs using mild steel sheets of size 90cmx60 cmx 10 gauge stiffend with welded mils
dteel angels of size 25mmx25mmx6mm for boarding laid over silver oak (country wood)
joists of size 10 cmx6.5 spaced at about 90 cm centre to centre and supported by casurina
props of 10 cm to 13 cm dia spaced at 75 cm centre to centre etc; complete(s.i. 154-A)TNBP
No. Spl.
Sub-Data- (1)
cost of M.S sheets and angels for each set
weight of M.S sheet: 90cmx60cmx100 Kq/
24.92
=3.175x7850/1000 sq.m
Kq/
=0.900mx0.600mx24.92 13.46
sq.m
Weight of MS Angle of size 25x25x3mm
=3.60m x 1.10kg/m 3.96
13.46 kg Cost of M.S sheets 41.50 kg. 558.540
3.96 kg Cost of Angleof size 25x25x3mm 41.50 kg. 164.340
Sundries LS 4.070
TOTAL 726.950
Sub-Data- (2)
Cost of M.S angles and Anglesand Silver oak
country wood joists 1cmx6.5cmat about 90 cm centre 10.00 sq.m
to centre etc;
19 Nos. Cost of M.S angles and Sheet [A] 726.95 Each 13813.000
Total [B]
Silver oak country wood joists 1cmx6.5cmat about
0.12 cum 19300.00 Cu.m 2316.000
90 cm centre to centre etc
Casurina props 10cmx13cm at 7.5cm centre to centre
2708.750
98.50 rm (0.90m) 27.50 1rm
Total 5024.750
Total [C]
(adopting 40 uses for steel sheets and angles and 5 uses for silver oak
joists and casurina props)
cost of steel sheets and angles
B/40 =Rs.13,813.00/40 345.330
Cost of Silver oak joists casurina props
D = C/5 = Rs.5,024.75/5 1004.950
Add for Silver oak planks LS 11.720
1362.000
MAIN DATA
cost of M.S sheels and angles cost worked out above
345.33 345.330
for 1 use [D]
cost of sliver oak joists size (10x5cm) at 90 cm
1004.95 1004.950
centre - 1 use
Total 1350.280
3.8 Nos. Carpenter 1st class Rs.485.00 Each 1843.000
5.4 Nos. Mazdoor 1st class Rs.310.00 Each 1674.000
1.0 Nos. Fitter 2nd class (item 20 a) Rs.409.00 Each 409.000
Add for periodical clearance and painting of M.S

LS 50.000
sheet and angles for wedges, nails etc.,
Sundreis LS 1.720
Total 5328.000
Therefore rate Per 1 sq.m [a] 532.800
Below sill
Sub - Data for Scaffolding works using Causurina
props
Casurina props 10cmx13cm at 7.5cm centre to centre
1.00 use (0.90m)
D = C/5 = Rs.2,708.75/5 Rs.541.7510 sqm Rs.541.75
0.3 Nos. Carpenter 1st class Rs.485.00 Each Rs.145.50
0.3 Nos. Mazdoor 1st class Rs.310.00 Each Rs.93.00
Rs.780.25
Rate per 1sqm Rs.78.03
Main data
1.00 sq.m Form work and centring charges Rs.532.80 sq.m Rs.532.80
1.00 sq.m D/F scaffolding charges Rs.78.03 sq.m -Rs.78.03
Therefore rate Per 1 sq.m Rs.454.77
a) Vertical Surface
1.00 sq.m Centering rate for slabs and beams Rs.532.80 sq.m Rs.532.80
10% Extra Rs.53.28 sq.m Rs.53.28
Total 587.00
Rate / sq.m Rs. 587.00
b) Dirt Wall Cum Bed Block
50% Extra Rs.266.40 sq.m Rs.266.40
Total 800.00
c) Superstructure - Deck Slab
20% Extra Rs.106.56 sq.m Rs.106.56
Total 640.00
Length of the Box culvert 10.00
Parapet Height 0.50
Thickness at centre 0.475
Thickness at edge 0.350
Difference 0.125
Bodywall Nos 2.000
Existing Bodywall length 4.600
Existing Bodywall width 0.450
Existing Bodywall height 1.100
Existing pipe rows 1.000
Existing pipe faces 2.000
Diameter of pipe 0.600
Wall Thickness 0.075
Outer diameter of pipe 0.750

Retaining Wall Calculation 1.5m

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Retaining Wall Calculation 1.5m

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Design Calculation for Retaining Wall - 1.

VCC M15 Grade

1.40 Earth Filling

0.100 0.45 0.60 0.100

0.30 VCC M15 Grade

Unit weight of back fill, γ = 18.00 KN/Sqm

Angle of repose of soil, Ø = 35

Angle of friction between soil and concrete, δ = 22.5

Angle of surcharge of back fill ,β = 0

Angle of internal wall slope, α = 90

Unit weight of PCC = 24 KN/Cum

Sin( 35.00 + 22.50) 35x Sin ( .00 - 0.00 )

Sin ( 57.50 ) x Sin ( 35.00 )

P= 0.50 x 18.00 x 1.40 x 0.328

Stress at toe = +18.51 kN/Sqm

Stress at heel = -18.51 kN/Sqm

Stress at toe side = 31.70 kN/Sqm

Stress at heel side = 26.70 kN/Sqm

Stress due to live load surcharge :-

Intensity pressure = Kah xγxh

= 0.328 18.00x 1.20

Horizental force = 7.08 x 1.40

Moment due to this force = 9.92 x 1.40 /2 = 6.943

Stress due to live load

Stress due to live load

Summary of stress at sill level :-

2 Self weight 31.700 26.700

3 Live load Surcharge 37.785 -37.785

= 0.5Mpa (or) 50 t/Sqm Hence the section is safe at sill

Check at foundation level :-

Stresses due to active earth pressure

Angle of internal wall slope, α = 90

Angle of repose of soil, Ø = 35

Angle of friction between soil and concrete, δ = 35

Angle of surcharge of back fill ,β = 0

Sin( 35.00 + 35.00) 35x Sin ( .00 - 0.00 )

Sin(70.00) x Sin ( 35.00 )

Sin2 ( 90.00 + 35.00 )

Kah = 0.250 x Cos (δ)

= 0.250 x Cos 35.00

Intensity pressure= Kah x γxh

= 0.205 x 18.00 x 1.70

Horizental force = 6.273 x 1.70 x 1/2

Stress due to the earth

Stress due to the earth

Stress due to live load

1 Earth Pressure 14.619 -14.619

2 Self weight 20.382 47.922

3 Live load Surcharge 24.572 -24.572

= 68.304 kN/Sqm <165kN/Sqm SBC Hence safe

Check for over turning :-

Over turning Moment = 3.807 + 6.399

Retaining Moment = 30.255 tm

= 2.960 >2 Hence safe

Check for Sliding :-

Coefficient of friction between

Force against Sliding = 0.50 x 42.690

Sliding force = 12.860 t

= 1.660 > 1.50 Hence safe

1 Dismantling of Random Rubble Masonry in

3.25 Cum 146.80 Cum 477.10

15.84 Cum 127.20 Cum 2014.85

7.92 Cum 5138.91 Cum 40700.17