This drawing and design is the property of GE and must not be copied or lent without prior permission in writing

Name AR Name SV Name SS

R0 FIRST ISSUE
Date 10.03.2022 Date 15.03.2022 Date 15.03.2022
SIGN

SIGN

SIGN
REV. DESCRIPTION DESIGN CHECKED APPROVED
.

.
OWNER :

LOI No.: BPC/TS/2021/CONTRACT -03 Dtd.: 15/07/2021

PROJECT: CONSTRUCTION OF 220/66/33 kV GIS SUB-STATION AT CHUMDO, BHUTAN

OWNER NAME: Bhutan Power Corporation Limited

SUBSTATION: 220/66/33 kV GIS SUB-STATION AT CHUMDO

TITLE: STRUCTURAL DESIGN OF 66 KV OUTGOING STRUCTURE MKD "A2"

Document No.
GE T&D INDIA LIMITED REV.
(Formerly ALSTOM T&D India Limited)
A 7, SECTOR-65, NOIDA - 201 301
UTTAR PRADESH (INDIA) 5427PK127-CHU-33-SYD-SRI-S2150-CN-0014
R0
Project 220/66 kV CHUMDO SUBSTATION, BHUTAN 08-03-2022

Title Design of 33kV OG Structure Rev.No. 0

1.0 MANUFACTURER/ELECTRICAL DATA:

a) Equipment Make :
b) Equipment Drawing Number :
c) height of the base frame
d) height of the equipment
e) Plinth Height from FGL
f) Bus height from PL
STRUCTURE DATA
h) Structure Height from PL.
I) Base width (W)(Back to Back)
j) Base width (W)(CG to CG)
Oblum for LA, CJI for BPI & PEI for ISO
PWB-HC2-30SM- REV O, CJI-A-610 Rev 02 & PEI/CON.MC/08/22 REV 0
0.058 Mtrs
0.542 Mtrs
0.3 Mtrs
8.4 Mtrs
7.500 Mtrs
= 1.5 x 0.692 M
= 1.459 x 0.651 M

2.0 VERTICAL LOADS :

Three Numbers equipment supported on structure ( ref drg).

Weight of Each Equipment:

a) Weight of Bus 145.2 Kg Outdoor stringing Single-Wolf

b) Weight of Equipment 697.5 Kg
c) Weight of Man with tools 150 Kg
d) Weight of structure 900 Kg
Total weight of each equipment 1892.7

TOTAL VERTICAL LOAD 1892.7 Kg

3.2 WIND LOAD CALCULATION :

DESIGN WIND PRESSURE (Pd)=

i) ON STRUCTURE & EQUIPMENT 79.3 Kg/Sq.m (AS PER IS:802 Table 4, Wind Zone 5 (50m/s), Terrain Category 2)
ii) ON CONDUCTOR = 79.3 Kg/Sq.m

3.2.1 Shear Force and Bending Moment about Plinth due to Equipment:
(Three Numbers equipment supported on structure ( ref drg))
S/NO WIND ON COMPONENT NO. WIDTH/ HEIGHT SHAPE AREA W. LOAD C.G HT. MOMENT
LENGTH FACT. (SHEAR) @ PL @ PL
1. JUMPER 3 0.01813 5 0.6 0.163 12.94 8.40 108.69
2. INSULATOR/BUSHING 6 0.25 0.542 0.6 0.488 38.68 8.313 321.57
3. ISO BASE CHANNEL 3 1.03 0.542 1 1.675 132.81 7.771 1032.07
4. MB BOX/ ES BOX 2 0.45 0.45 1 0.405 32.12 1.20 38.54
5. SURGE MONITOR 1 0.22 0.22 1 0.048 3.84 1.20 4.61
TOTAL WIND LOAD 220.39 1505.47

3.2.2 Shear Force and Bending Moment about Plinth due to Support structure:

Wind area calculation for Front Face(Maximum):

Component Section No Length Flange Area
(L) (B)
Main Legs 75X75x6 2 7.50 0.075 1.125
Main Bracings 45X45x5 10 1.85 0.045 0.834
Bracings -small 45X45x5 0 0.00 0.045 0.000
Diagonal Bracings as Bracket 65X65x6 2 1.05 0.065 0.137
Horizontals Front & Back ISMC 125 2 3.40 0.125 0.850
Horizontals -for Surge Dial ISMC 125 1 3.40 0.125 0.425
3.371 SqM
Total area 11.25
Solidirity Ratio 0.30
Drag Coeff 2.80
Wind Force 79.30 x 2.8 x 3.371 = 748.95 Kg
Moment due to Tran wind force about PL. 748.95 x 7.50 = 2808.57 Kg-M
2

Wind area calculation for Side face:

Component Section No Length Flange Area
(N) (L) (B)
Main Legs 75X75x6 2 7.50 0.075 1.125
Diagonal Bracings 45X45x5 5 1.64 0.045 0.368
Horizontals 45X45x5 4 0.651 0.045 0.117
1.610 m^2
Total area 4.88 m^2
Solidirity Ratio 0.33
Drag Coeff 2.65
Wind Force 79.30 x 2.65 x 1.610 = 338.43 Kg
Moment due to Long wind force about PL. 338.43 x 7.50 = 1269.12 Kg-M
2

Page 1
Project 220/66 kV CHUMDO SUBSTATION, BHUTAN 08-03-2022

Title Design of 33kV OG Structure Rev.No. 0

4 ANALYSIS AND DESIGN :
4.1 SUMMARY OF LOADS AT PLINTH LEVEL :
4.1.1 Vertical loads = 1892.7 Kg

4.1.2 Shear Loads : Front Side

Wind Only 969.34 Kg 558.82 Kg
Wind + Short circuit condition 969.34 Kg 558.82 Kg

4.1.3 Bending Moments :

Wind Only 4314.04 Kgm 2774.59 Kgm
Wind + Short Circuit Condition 4314.04 Kgm 2774.59 Kgm
NOTE : The loads calculated above are working loads . These loads shall be referred in Foundation design.

4.0 Design Loads

4.1 Maximum Working Loads:
Front Side
a) Maximum Vertical load = 1892.70 Kg
b)Maximum Shear Force 969.34 Kg 558.82 Kg
c)Maximum Bending Moment 4314.04 Kg-m 2774.59 Kg-m

4.2 Ultimate Working Loads:

a)Factored Vertical load = 2839.05 Kg
b)Factored Shear Force = 1454.01 Kg 838.23 Kg
c)Factored Bending Moment = 6471.06 Kg-m 4161.89 Kg-m
5.0 CALCULATION OF FORCES IN MEMBERS:
MAIN LEGS(Critical under diagonal loading case):
Loads due to :
I) Bending Moment = M/2*W = =( 6471.05847 + 4161.89 )= 8169.135063 Kg
2x0.651 2x0.651
ii) Vertical load = V / 4 = 2839.05 = 709.7625 Kg
4
Total leg load :

Compression : i + ii = = 8169.14 + 709.76 = 8878.90 Kg.

Tension : -i + ii = -8169.13506 + 709.76 = -7459.37 Kg.

5.2 MAIN BRACINGS FRONT:(Critical When Wind blows from side):

bolted at the middle of the bracing
L = Sqrt( L 2 +B 2)/2 = Sqrt ( 1.88 ^2+ 0.73 ^2)= 2.0118771 m

I) Cos(A) = B / L = 0.729 = 0.363

2.012

Max base shear at base level = F = 1454.01 Kg.

Compression/tension = F/(2*W*Cos(A))= 1454.01 = 1374.60 Kg.

2 x 1.459 x 0.363
5.3 MAIN BRACINGS(SIDE:Critical When Wind blows from front):
bolted at the middle of the bracing
L = Sqrt( L 2 +B 2) = = Sqrt ( 1.88 ^2+ 0.651 ^2)= 1.9847331 m

I) Cos(A) = B / L = 0.325 = 0.164

1.985
Max base shear at base level per Panel = F/No
= of Panels
290.8013986 Kg.

Compression/tension = F/(4*W*Cos(A))= 290.8013986 = 681.35513 Kg.

4 x 0.651 x 0.164

5.4 a)HORIZONTAL FRONT(FRONT/Critical when Wind Blows from side)

Max base shear at base level = F = 838.2281283 Kg.

Compression/tension = F/(2*W) = 838.22813 = 419.11 Kg.
2

b)HORIZONTAL SIDE(FRONT/Crtical when Wind Blows from Front)

Max base shear at base level = F = 1454.006993 Kg.

Compression/tension = F/(4*W) = 1454.007 = 727.00 Kg.
2
5.6 HORIZONTAL BENDING MEMBER( Assuming Load at Center - Most critical case)
Since the Horizontal member is tapped at eqpt supports, there will be no bending .Hence bending check Not required.
Provide section = ISMC 125

Page 2
Project 220/66 kV CHUMDO SUBSTATION, BHUTAN 08-03-2022

Title Design of 33kV OG Structure Rev.No. 0

6.0 DESIGN OF MEMBERS

DESCRIPTION LEG BRACING HOR / INCLINED

FRONT SIDE FRONT SIDE
FORCES IN MEMBERS
COMPRESSION 8878.90 1374.60 681.36 419.11 727.00
TENSION 7459.37 1374.60 681.36 419.11 727.00

COMPRESSIVE STRENGTH:
SECTION SIZE 75X75x6 45X45x5 45X45x5 65X65x6 45X45x5
STEEL TYPE(1 MS,2 HT) MS MS MS MS MS
TOTAL LENGTH 7.50 1.85 1.35 1.05 0.65
NO. OF PARTS 4.00 2.00 1.00 1.00 1.00
UNSUPPORTED LENGTH 187.50 92.70 135.00 105.00 65.08
rxx/rvv rxx rvv rvv rvv rvv
RADIUS OF GYRATION 2.30 0.86 0.86 1.26 0.86
L/R 81.52 107.79 156.98 83.33 75.67
KL/R 81.52 107.79 148.22 101.67 97.84
CORRSEPONDING STRESS 1996.18 1581.76 916.33 1688.66 1752.32
SECTIONAL AREA 8.66 4.30 4.30 7.44 4.30
COMPRESSIVE STRENGTH 17286.95 6801.58 3940.22 12563.61 7534.99
Check OK OK OK OK OK
F.O.S 1.95 4.95 5.78 29.98 10.36

TENSILE STRENGTH
NET AREA 7.61 3.43 3.43 6.39 3.43
TENSILE STRENGTH 27396.00 12330.00 12330.00 23004.00 12330.00
FACTOR OF SAFETY 3.67 8.97 18.10 54.89 16.96

7.0 DESIGN OF BASE PLATE:

A. Factored compressive load = 8878.90 Kg. (Ref Comp & Uplift of Leg)
Factored tensile load(Max) = 7459.37 Kg.
Factored shear force = sqrt( (1454.01/4) ^2 + (838.23/4) ^2 = 419.58 Kg

Allowable bearing stress for M-20 conc. = 90 Kg/cm2

Angle Section = 75X75x6

CG. Of angle section = 2.06 cm

Provide Base Plate of size = 30 x 30 x 1.2 cm

and Rib Plate of size = 20 x 0.8 cm thk.

B. Design calculation.

Bearing area required = 8878.897563 = 98.65441737

90
Size of Base plate required = Sqrt ( 98.65441737 )= 9.932493009 < 30 cm
OK
Pressure under base plate = 8878.897563 = 9.865441737 Kg/cm2
900
Maximum B.M. along XX = 9.865441737 x 30 x( 15 - 2.06 )2
2
= 24778.5762 Kg.cm

Z required = 24778.5762 = 9.53 cm3

2600
Z Provided

Section a y ay ay2 I- self

Base Plate 36 0.6 21.6 12.96 4.32
Rib Plate 16 11.2 179.2 2007.04 533.3333333

Totals 52 200.8 2020 537.6533333

C.G of combined section( Y) = 200.8 = 3.861538462 cm

52
I at base of section = I-self+ay2 = = 537.6533333 + 2020
= 2557.653333 cm4

Ixx about C.G of combined sec.= Ixx = I - {a*Y2

= 2557.653333 - 52 x 14.91147929
= 1782.25641

Section Modulus of combined sec(Z)= 1782.25641 =

( 21.2 - 3.861538462 )

= 102.7920734 > 9.530 cm3 O.K.

Page 3
Project 220/66 kV CHUMDO SUBSTATION, BHUTAN 08-03-2022

Title Design of 33kV OG Structure Rev.No. 0

8.0 DESIGN OF ANCHOR BOLT

Factored tensile load (Ultimate) = 7459.37 Kg.

Factored shear per leg = 419.58 Kg.

No of Bolts provided per leg 4 No

Dia of bolts provided 25 mm
2
Root area of bolt =Ae= 0.78 X 3.142/4 X 25
= 382.8816047
Check for tensile stress :
Edge distance provided 37.5 mm
Distance between bolts (b)=(B-2*edge dist) 225 mm
Ultimate Max. Tensile load/bolt pt = = 7459.37 = 1864.843141
4
Permissible Ultimate Tensile Strength
of each foundation bolts =Pt=Fy*Ast = 2550 x 3.828816047
= 9763.480919 Kg. > 1864.84 Kg O.K.
=

Check for Shear :

Actual shear load per bolt (ps) = 419.58 = 104.90 Kg.

4
Permissible ultimate shear load per bolt Ps= 2220 x 3.83 = 8499.971623
= 8499.97 > 104.90 O.K.

Check for combined stress.

pt/Pt +ps/Ps = 0.19 + 0.012

= 0.2 < 1.0 O.K.

Length of Bolt Required :

Maximum ultimate tension = 7459.37 Kg.

Maximum ultimate tension each bolt. = 7459.37 = 1864.843141 Kg.

4
Bond Strength of conc for M20 conc. = 12.23 Kg/cm2

Bond Strength of conc .each bolt = 3.142 x 2.5 x 12.23

(perimeter of bolt*bond strength of conc) = 96.07 Kg/cm

Min length of Anchor Bolt reqd.= = 1864.84 x 10 = 194.1 mm

96.07
Provide 4 bolts of M-25 size minimum 225.0 mm embeded length

Page 4